Utility model content
For the defect of prior art, the utility model provides a kind of Industrial Boiler monitoring and analysis aid decision cloud platform
System, using the teaching of the invention it is possible to provide the on-line monitoring of all kinds of parameters such as a kind of integrated boiler combustion, safety, heat production, discharge, automatic diagnosis, peace
The regional industry boiler that the functions such as full early warning, repair prompt, implementation optimization are integrated remotely is monitored and Decision Platform.
In a first aspect, the utility model provides a kind of Industrial Boiler monitoring and analysis aid decision cloud platform system, institute
The system of stating includes:Data acquisition unit and cloud server;
The data acquisition unit, is connected respectively with the automatic control system and the cloud server of Industrial Boiler, is used for
Real-time Collection includes the Industrial Boiler real-time monitoring data of boiler operating parameter and environment monitoring data, and by the Industrial Boiler
Real-time monitoring data is sent to the cloud server;
The cloud server includes:Data analysis module and data display module;
The data analysis module, for being analyzed to the Industrial Boiler real-time monitoring data, obtains described in including
The service data of Industrial Boiler and the analysis statisticaling data of economic data;According to the Industrial Boiler real-time monitoring data and analysis
Statistics detects to alert event, obtains warning message;Industrial Boiler real-time monitoring data and analysis are stated according to described
Statistics, the ruuning situation to the instrumentation of the process boilers detects, proposes maintenance information;According to default
Experts database system field failure reason is judged, and provide corresponding Optimizing Suggestions;
The data display module, for showing the Industrial Boiler real-time monitoring data, the analysis statisticaling data, institute
State warning message, the maintenance information and the Optimizing Suggestions.
Preferably, the data acquisition unit is connected by data acquisition interface with the automatic control system;
Isolation gap is provided between the data acquisition unit and the data acquisition interface.
Preferably, the data acquisition unit is wirelessly transferred mould with the cloud server by cable network or 3G/GPRS
Block is connected.
Preferably, the system also includes:It is arranged at the home server at Industrial Boiler scene;
The home server, is connected with the data acquisition unit, and with the cloud server by cable network or
3G/GPRS wireless transport modules are connected, and the local clothes are arrived in the Industrial Boiler real-time monitoring data storage for that will gather
It is engaged in the database of device, to carry out data isolation and data backup.
Preferably, the data analysis module includes:Data analysis unit, expert's library unit and big data analytic unit;
The data analysis unit, for being analyzed to the Industrial Boiler real-time monitoring data, obtains described in including
The service data of Industrial Boiler and the analysis statisticaling data of economic data;
Expert's library unit, for being judged field failure reason according to default industrial boiler operation rule,
And corresponding Optimizing Suggestions are provided;
The big data analytic unit, for being built to the Industrial Boiler real-time monitoring data and the analysis statisticaling data
Formwork erection type, investigates the weighing factor between each parameter, for experts database element analysis provides basis;To many industry in predeterminable area
Boiler data are analyzed, and obtain Industrial Boiler average operating efficiency, Industrial Boiler pollutant emission level, work in predeterminable area
The Fuel Consumption of industry boiler and the energy input of Industrial Boiler.
Preferably, the cloud server also includes:Data memory module;
The data memory module, is connected with the data acquisition unit, for storing the Industrial Boiler monitor in real time number
According to.
Preferably, the cloud server also includes:Data filing module;
The data filing module, is connected with the data analysis module, for storing the analysis statisticaling data, described
Warning message, the maintenance information and the Optimizing Suggestions.
Preferably, the data display module includes:WEB display units and APP display units;
The WEB display units, for the Industrial Boiler real-time monitoring data to be carried out using graphic clients software
Configuration editor, generates real-time data curve and historical data curve, and real time data table and historical data table;According to the analysis
Statistics generates boiler statistical report form;Generated according to the warning message, the maintenance information and the Optimizing Suggestions
Alarm logging table, maintenance suggestion statistical form and expert advice form;By the real-time data curve, the historical data curve,
The real time data table, the historical data table, the boiler statistical report form, the alarm logging table, maintenance suggestion system
Meter table and the expert advice form carry out WEB issues, so that WEB terminal conducts interviews;
The APP display units, for by the Industrial Boiler real-time monitoring data, analysis statisticaling data, described
Warning message, maintenance suggestion statistical form and the Optimizing Suggestions enter edlin, so that APP clients are shown.
Preferably, the boiler operating parameter includes:Fire box temperature, fuel feed, air output, oxygen content, boiler enter
Water parameter, boiler water outlet parameter and Boiler Steam parameter;
The environment monitoring data include:Dirt concentration of emission, nitrogen discharged concentration and sulphur emissions concentration;
The service data of the Industrial Boiler includes:Boiler output, boiler load factor and boiler efficiency;
The economic data includes:Operating cost, income from sales and the anticipations of profit.
As shown from the above technical solution, the utility model provides a kind of Industrial Boiler monitoring and analysis aid decision cloud platform
System, including:Data acquisition unit and cloud server;Data acquisition unit is used for Real-time Collection boiler operating parameter and environment monitoring
Data, and by the boiler operating parameter and environment monitoring data is activation to the cloud server;The cloud server
Data analysis module, the Industrial Boiler real-time monitoring data such as is analyzed to the boiler operating parameter and environment monitoring data,
Obtain the analysis statisticaling datas such as the service data and economic data of the Industrial Boiler;According to the Industrial Boiler monitor in real time number
Alert event is detected according to analysis statisticaling data, obtains warning message;Industrial Boiler monitor in real time number is stated according to described
According to and analysis statisticaling data, the ruuning situation to the instrumentation of the process boilers detects, proposes maintenance information;
Field failure reason is judged according to default experts database, and corresponding Optimizing Suggestions are provided;The cloud server
Data display module then shows the Industrial Boiler real-time monitoring data, analysis statisticaling data, the warning message, described
Maintenance information and the Optimizing Suggestions.In this way, can realize grasping live running status by the system, obtain Industrial Boiler
Industry big data is counted and analysis result, acquisition Industrial Boiler important technical and economic problems early warning, acquisition industry specialists diagnosis
Suggestion, obtain energy-conservation emission-reduction technology Proposal for update, Life cycle after-sale service is obtained, industrial boiler operation index is carried out and is examined
Core, carry out core data industry to mark, generation year/it is monthly operation report etc.;Realization can be monitored, can alarmed, can advise optimization
With system lifecycle management, while helping user conveniently to grasp boiler room information, can fast and accurately make
Judge and decision-making, improve comprehensive resources utilization ratio;Help client to boiler operatiopn and situation carries out comprehensive monitoring after sale, build
Make boiler industry supervising platform.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment for being obtained, belongs to the scope of the utility model protection.
Fig. 1 is a kind of monitoring of Industrial Boiler and analysis aid decision cloud platform system in the embodiment of the utility model one
Structural representation, as shown in figure 1, the system includes:Data acquisition unit 1 and cloud server 2.Wherein:
The data acquisition unit 1, is connected respectively with the automatic control system and the cloud server 2 of Industrial Boiler, uses
Include the Industrial Boiler real-time monitoring data of boiler operating parameter and environment monitoring data in Real-time Collection, and by the industrial pot
Stove real-time monitoring data is sent to the cloud server 2.Wherein, the boiler operating parameter includes:Fire box temperature, fuel are supplied
To amount, air output, oxygen content, boiler feed water parameter, boiler water outlet parameter and Boiler Steam parameter etc..The environment monitoring data
Including:Dirt concentration of emission, nitrogen discharged concentration and sulphur emissions concentration etc..
For example, as shown in figure 1, the automatic control system of the Industrial Boiler may include:PLC system 3 and DCS system
4, then increase data acquisition unit 1, the data acquisition for being responsible for field apparatus on its basis.Wherein, data acquisition unit 1 should have
Enough throughput capacities are prepared enough, is provided simultaneously with storing forwarding capability, to tackle network failure, prevent the loss of data.
Wherein, as shown in figure 1, the cloud server 2 includes:Data analysis module 21 and data display module 22.
The data analysis module 21, for being analyzed to the Industrial Boiler real-time monitoring data, acquisition includes institute
State the service data of Industrial Boiler and the analysis statisticaling data of economic data;According to the Industrial Boiler real-time monitoring data and point
Analyse statistics to detect alert event, obtain warning message;State Industrial Boiler real-time monitoring data and divide according to described
Statistics is analysed, the ruuning situation to the instrumentation of the process boilers is detected, propose maintenance information;According to pre-
If experts database system field failure reason is judged, and provide corresponding Optimizing Suggestions;
The data display module 22, for show the Industrial Boiler real-time monitoring data, the analysis statisticaling data,
The warning message, the maintenance information and the Optimizing Suggestions.
As can be seen here, the present embodiment passes through the work such as data acquisition unit Real-time Collection boiler operating parameter and environment monitoring data
Industry boiler real-time monitoring data, the data analysis module of the cloud server is carried out to the Industrial Boiler real-time monitoring data
Analysis, obtains the analysis statisticaling datas such as the service data and economic data of the Industrial Boiler;It is real-time according to the Industrial Boiler
Monitoring data and analysis statisticaling data detect to alert event, obtains warning message;To state Industrial Boiler real-time according to described
Monitoring data and analysis statisticaling data, the ruuning situation to the instrumentation of the process boilers detect, propose to repair and protect
The information of supporting;Field failure reason is judged according to default experts database, and corresponding Optimizing Suggestions are provided;The high in the clouds clothes
The data display module of business device then shows the Industrial Boiler real-time monitoring data, the analysis statisticaling data, the alarm signal
Breath, the maintenance information and the Optimizing Suggestions.In this way, can realize grasping live running status, acquisition by the system
Industrial Boiler industry big data is counted and analysis result, acquisition Industrial Boiler important technical and economic problems early warning, acquisition industry
Expert diagnosis suggestion, obtain energy-conservation emission-reduction technology Proposal for update, obtain Life cycle after-sale service, carry out industrial boiler operation
Operation index, carry out core data industry to mark, generation year/it is monthly operation report etc.;Realization can be monitored, can alarmed, can build
View optimization and system lifecycle management, while helping user conveniently to grasp boiler room information, can quickly, accurately
Judge and decision-making, improve comprehensive resources utilization ratio;Client is helped to carry out boiler operatiopn and after sale situation comprehensive
Monitoring, builds boiler industry supervising platform.
Further, the data acquisition unit is connected by data acquisition interface with the automatic control system.
Wherein, as shown in Fig. 2 being provided with isolation gap between the data acquisition unit 1 and the data acquisition interface 11
5。
Specifically, isolation gap 5 is set between data acquisition unit 1 and data acquisition interface 11, so as to shield the cloud
Plateform system prevents from managing the maloperation influence automatic control system of network to the data writing operation of automatic control system.In this way,
Industrial Boiler monitoring and analysis aid decision cloud platform system in the present embodiment can realize unidirectional traffic, that is, cause terminal only
The real time data at scene can be seen, but any data can not be issued, it is ensured that the safety of production system.
It should be noted that the proper communication in order to realize different monitoring software, the data acquisition interface 11 is using system
One general-purpose interface, supports Modbus/OPC agreements.
Further, as shown in figure 3, the data acquisition unit 1 and the cloud server 2 by cable network 6 or
3G/GPRS wireless transport modules 7 are connected.
In this way, the boiler operating parameter and environment monitoring data of the Real-time Collection of data acquisition unit 1, by cable network 6 or
Person 3G/GPRS wireless transport modules 7 are transmitted into Cloud Server 2.
In an alternative embodiment of the present utility model, as shown in figure 4, the system also includes:It is arranged at industrial pot
The home server 8 at stove scene.
The home server 8, is connected with the data acquisition unit 1, and passes through cable network with the cloud server 2
6 or 3G/GPRS wireless transport modules 7 are connected, and the Industrial Boiler real-time monitoring data storage for that will gather arrives described
In the database of ground server 8, to carry out data isolation and data backup.
In the present embodiment, in Industrial Boiler in-site installation home server 8, the data gathered from automatic control system are deposited
Store up in the database of home server 8, realize data isolation and data backup.In addition, home server 8 can also install safety
Data are encrypted by software.
Specifically, the data analysis module 21 includes:The analysis of data analysis unit, expert's library unit and big data is single
Unit.Wherein:
The data analysis unit, for being analyzed to the Industrial Boiler real-time monitoring data, obtains the industry
The analysis statisticaling data of boiler.
Specifically, data analysis unit utilizes the Mathematical Modeling in real-time data base and relevant database to collection
Boiler operating parameter and environment monitoring data are processed, collect, prediction, obtain the service data and warp of Industrial Boiler
Ji data.Wherein, service data includes:Such as boiler output, boiler load factor, boiler efficiency;Economic data includes:Run into
Sheet, income from sales, anticipations of profit etc..Current online-monitoring software is typically only able to display real-time running data and partial history number
According to, the present embodiment can allow a user to clearly, timely know the key indexs such as boiler efficiency, production cost.
Expert's library unit, for being judged field failure reason according to default industrial boiler operation rule,
And corresponding Optimizing Suggestions are provided.
Specifically, by monitoring the main boiler operating parameter in boiler operatiopn, wherein still there is optimization empty from motion tracking
Between, or the parameter of operation problem is likely to result in, the variable related to these parameters is regularly searched for from experts database system and is entered
Row is repeatedly patrolled and examined and matched, and several groups of maximum Optimizing Suggestions of weighing factor are given after logic judgment, and auxiliary user carries out decision-making.
Further, expert's library unit is additionally operable to according to the Industrial Boiler real-time monitoring data and analysis statisticaling data pair
Alert event detected, obtains warning message.For example, when exhaust gas temperature is higher than default threshold value, alarm signal is generated
Breath, and several groups of Optimizing Suggestions of weighing factor maximum are further given according to default industrial boiler operation rule.
The big data analytic unit, for being built to the Industrial Boiler real-time monitoring data and the analysis statisticaling data
Formwork erection type, investigates the weighing factor between each parameter, for experts database element analysis provides basis;To many industry in predeterminable area
Boiler data are analyzed, and obtain Industrial Boiler average operating efficiency, Industrial Boiler pollutant emission level, work in predeterminable area
The Fuel Consumption of industry boiler and the energy input of Industrial Boiler.
As can be seen here, in the present embodiment, the data that the substantial amounts of data of Industrial Boiler of collection are passed in data analysis module
Analytic unit, expert's library unit and big data analytic unit carry out big data analytical calculation, and implementation model object is set up, logic is closed
It is computing, alert event detection etc., field failure reason is judged, problem is summarized, to device efficiency and failure
Rate is counted etc., and provides corresponding Optimizing Suggestions to analysis result, to aid in user to carry out decision-making.
Further, as shown in figure 5, the cloud server also 2 includes:Data memory module 23.
The data memory module 23, is connected with the data acquisition unit 1, for storing the Industrial Boiler monitor in real time
Data.
Specifically, the boiler operating parameter and environment monitoring data of the Real-time Collection of data acquisition unit 1, by cable network
The data memory module 23 that 6 or 3G/GPRS wireless transport modules 7 are transmitted into Cloud Server 2 is stored.
Further, as shown in figure 5, the cloud server 2 also includes:Data filing module 24.
The data filing module 24, is connected with the data analysis module 21, for store the analysis statisticaling data,
The warning message, the maintenance information and the Optimizing Suggestions.
As can be seen here, in the present embodiment, data storage, processing, treatment, analysis, statistics etc. are completed all on Cloud Server,
The stability of system, expansibility are stronger.
Specifically, the data display module 22 includes:WEB display units and APP display units;
The WEB display units, for the Industrial Boiler real-time monitoring data and the economic data to be used into figure
Client software carries out configuration editor, generates real-time data curve and historical data curve, and real time data table and historical data
Table;Boiler statistical report form is generated according to the analysis statisticaling data;;According to the warning message, the maintenance information and
The Optimizing Suggestions generation alarm logging table, maintenance suggestion statistical form and expert advice form;By the real-time data curve, institute
State historical data curve, the real time data table, the historical data table, the boiler statistical report form, the alarm logging table,
The maintenance suggestion statistical form and the expert advice form carry out WEB issues, so that WEB terminal conducts interviews.
In the present embodiment, the real time data and historical data of boiler operatiopn pass through real-time data curve and historical data curve
Displaying;Realize boiler operatiopn data (comprising boiler output, boiler load factor, boiler operating efficiency etc.), economic data (consumption combustion
Doses, operating cost, income from sales, anticipations of profit etc.) etc. statistics displaying;Built for user returns to boiler operatiopn optimization
View, boiler safety early warning information, warning message statistics, Maintenance of Boiler emm message etc..
The APP display units, for by the Industrial Boiler real-time monitoring data, analysis statisticaling data, described
Warning message, maintenance suggestion statistical form and the Optimizing Suggestions enter edlin, so that APP clients are shown.Citing
For, mainly by moulds such as monitor in real time, data analysis, Optimizing Suggestions, maintenance, safety alarms when APP clients show
Block is shown.
In this way, the actual conditions that the equipment instrument that the present embodiment can be equipped with according to boiler reflects, push to user set in time
Standby replacing, maintaining information;Calling system sequential control logic, lookup is clearly present the service data of problem, recommended user
Repair based on condition of component is carried out, problem was eliminated before not breaking out, it is to avoid accident occurs.
One of ordinary skill in the art will appreciate that:Realize that all or part of step of above-mentioned each method embodiment can be with
Completed by the related hardware of programmed instruction.Foregoing program can be stored in a computer read/write memory medium.Should
Program upon execution, performs the step of including above-mentioned each method embodiment;And foregoing storage medium includes:ROM, RAM, magnetic disc
Or CD etc. is various can be with the medium of store program codes.
Also, it should be noted that herein, such as first and second or the like relational terms are used merely to one
Entity or operation make a distinction with another entity or operation, and between not necessarily requiring or implying these entities or operate
There is any this actual relation or order.And, term " including ", "comprising" or its any other variant be intended to contain
Lid nonexcludability is included, so that process, method, article or equipment including a series of key elements not only will including those
Element, but also other key elements including being not expressly set out, or also include being this process, method, article or equipment
Intrinsic key element.In the absence of more restrictions, the key element limited by sentence "including a ...", it is not excluded that
Also there is other identical element in process, method, article or equipment including the key element.
Above example is only used to illustrate the technical solution of the utility model, rather than its limitations;Although with reference to foregoing reality
Example is applied to be described in detail the utility model, it will be understood by those within the art that:It still can be to preceding
State the technical scheme described in each embodiment to modify, or equivalent is carried out to which part technical characteristic;And these
Modification is replaced, and does not make the spirit and model of essence disengaging each embodiment technical scheme of the utility model of appropriate technical solution
Enclose.