CN108829063A - Heating furnace Integrity Management centralized control equipment - Google Patents

Heating furnace Integrity Management centralized control equipment Download PDF

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Publication number
CN108829063A
CN108829063A CN201810720635.7A CN201810720635A CN108829063A CN 108829063 A CN108829063 A CN 108829063A CN 201810720635 A CN201810720635 A CN 201810720635A CN 108829063 A CN108829063 A CN 108829063A
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China
Prior art keywords
unit
data
heating furnace
sent
man
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CN201810720635.7A
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Chinese (zh)
Inventor
刘永才
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Shenzhen Jiayuntong Electronics Co Ltd
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Shenzhen Jiayuntong Electronics Co Ltd
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Priority to CN201810720635.7A priority Critical patent/CN108829063A/en
Publication of CN108829063A publication Critical patent/CN108829063A/en
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/31—From computer integrated manufacturing till monitoring
    • G05B2219/31088—Network communication between supervisor and cell, machine group

Abstract

The invention discloses a kind of heating furnace Integrity Management centralized control equipments, including：Power supply unit, programmable logic controller (PLC), Centralized Monitoring and integrity management system, video acquisition and storage unit, network exchange unit, fiber optical transceiver, distribution wiring units, man-machine interaction unit.Compared with prior art, pass through the application of automated control technology, computer software technology, network communications technology, realize automatic control, furnace the effect optimizing regulation, video monitoring, equipment life management, cost statistics of heating furnace, security risk evaluations, make that the equipment of heating furnace is safer, production is more stable, energy-saving effect is more preferable, realizes the nurse to 360 degree of heating furnace.

Description

Heating furnace Integrity Management centralized control equipment
Technical field
It is especially a kind of for the heating of oil field heating furnace/boiler the present invention relates to a kind of data collection and control device Furnace Integrity Management centralized control equipment.
Background technique
With the arrival in industrial 4.0 epoch, industrial information Technology application is more and more comprehensive, from the data of most infrastructure device Acquisition, the application intellectual analysis till now of Centralized Monitoring technology, risk identification, evaluation, the technology of Instructing manufacture management by Step applies in each industrial production, in oil field heating furnace industry, although heating furnace automated control technology has been widely available Using, only rest on the Combustion System stage of extensive style at present, that is, only focus on burner safety and production need temperature refer to Mark is managed technology for the power-saving technology, raising furnace effect technology, the security risk of heating furnace of heating furnace, how have been passed through Whole management means is monitored heating furnace, is current urgent problem to guarantee heating furnace operational safety.
Summary of the invention
In order to overcome the deficiencies of the prior art, the present invention provides a kind of heating furnace Integrity Management centralized control equipment, to be solved Technical problem is to improve safe productivity and energy-saving, plays great supporting function to environmental emission reduction, at the same by pair The Integrity Management of heating furnace, the identification of risk factors slow down the measure of risk, ensure that the safe and efficient fortune of heating furnace Row production.
To solve the above problems, the present invention is implemented with the following technical solutions：A kind of heating furnace Integrity Management collection control dress It sets, including：
Power supply unit, for providing electric energy, respectively with Centralized Monitoring and integrity management system, programmable logic controller (PLC), view Frequency acquisition storage unit, network exchange unit, fiber optical transceiver, distribution wiring units and man-machine interaction unit connect and are it Power supply；
Programmable logic controller (PLC), the reality of the basic sensing measurement monitoring unit for acquiring heating furnace by distribution wiring units When data, and real time data is carried out conversion, Centralized Monitoring and integrity management system is transferred to by network exchange unit, institute Programmable logic controller (PLC) is stated to connect with network exchange unit, distribution wiring units, Centralized Monitoring and Integrity Management unit；
Centralized Monitoring and integrity management system, what acquisition device and programmable logic controller (PLC) for receiving heating furnace were sent Real time data is sent as the first data and by the flame video data of calling being stored in video acquisition and storage unit It is shown to man-machine interaction unit, using real time data as also being saved to the first data while the first data, is collected The operation data that user inputs also is issued to acquisition device with integrity management system by middle monitoring；The Centralized Monitoring and complete Property management system is connect with programmable logic controller (PLC), network exchange unit and man-machine interaction unit respectively；
First data include the real time data of acquisition device and programmable logic controller (PLC), and the real time data further includes Real time value data, real-time status data and Realtime Alerts data；
The operation data includes the parameter setting of input, the starting to furnace apparatus, stopping, resetting, mention fire, fall fire, disappear Sound operation；
Video acquisition and storage unit, for passing through the flame video data acquiring device acquisition and storage heating in acquisition device The flame video data of furnace apparatus；
Network exchange unit, the exchange for data；The network exchange unit is separately connected Centralized Monitoring and Integrity Management System, programmable logic controller (PLC) and video acquisition are connect with storage unit；
Fiber optical transceiver, for the remote transmission of network data, the fiber optical transceiver respectively with power supply unit, network exchange list Member, acquisition device connection；
Distribution wiring units provide distribution for the basic sensing measurement monitoring unit for heating furnace and accept signal and by signal It is sent directly to programmable logic controller (PLC), the basic sensing measurement monitoring unit company of the distribution wiring units and heating furnace It connects；
Man-machine interaction unit, for showing, the man-machine interaction unit is connect with Centralized Monitoring with integrity management system.
Further, the Centralized Monitoring includes with integrity management system：
Data acquisition service unit, the real time data and programmable logic controller (PLC) of the equipment for receiving acquisition device acquisition The real time data of the sensor of acquisition is sent to data center after being packaged real time data to it as the first data；Number The operation data of data center's transmission is also received according to acquisition service unit and is sent to acquisition device；The data acquisition service list Member is connect with data center；
Data center, for being unpacked after the first data packet for receiving data acquisition service transmission to the first data packet, Simultaneously by the first data-pushing after unpacking to control centre and client；The behaviour that the data center also sends client Data acquisition service unit is forwarded to as data；The data center respectively with data acquisition service unit, control centre and Client connection；
Control centre generates the second data, and the first data and the second data are sent for handling the first data It is stored into database, the control centre is connect with database and data center；
Second data include working of a furnace optimization device, burner multifunctional control device, fire tube overtemperature deformation apparatus, leakage inspection The historical data of device and basic sensing measurement monitoring unit is surveyed, the historical data includes historical values data, history shape State data and history alert data；
Database, for storing data；The database is connect with control centre and Web service interface respectively；
Web service interface, for accessing for client to database, the Web service interface respectively with client and Database connection；
Client, for receiving data center send the first data and shown by man-machine interaction unit, user is defeated The operation data entered is sent to data center, and is called by Web service interface to the data stored in database；Institute Client is stated to connect with data center and man-machine interaction unit respectively.
Further, the client includes：
Input equipment unit, be used for user's input operand evidence, the input equipment unit respectively with configurations unit, concentrate Monitoring unit, failure diagnosis unit, video monitor unit, device management unit connection；
Communication unit, for carrying out data communication；
Logic control element extracts basic data corresponding with acquisition request, first after the acquisition request for receiving each unit It is sent to each unit after data, business datum, configuration information and/or the second data and user is passed through into input equipment unit The operation data of input is converted to and is sent to data center through communication unit after operation code；The logic control element respectively with Communication unit, Centralized Monitoring unit, failure diagnosis unit, video monitor unit, device management unit connection；
Centralized Monitoring unit, for receiving the simulation scene photo of logic control element transmission, the numerical parameter in configuration information is matched According to mould after place archives in confidence breath, state parameter configuration information, button parameters configuration information and/or fabricating yard information Simulation drawing in quasi- scene photo generates Dynamic Graph, and in Dynamic Graph according to button parameters information on the corresponding position of heating furnace It is corresponding generate virtual push button and according in configuration information numerical parameter configuration information, state parameter configuration information is in heating furnace Corresponding position on be sent to man-machine interaction unit progress after the corresponding real time value data of Dynamically Announce and real-time status data Display；
Video monitor unit, for calling the flame video data stored in video acquisition and storage unit and by flame video counts It is shown according to man-machine interaction unit is sent to；
Failure diagnosis unit, for warning note to be shown through man-machine interaction unit after receiving Realtime Alerts data, The acquisition request for obtaining solution, and the solution party sent in reception logic control element are sent to logic control element simultaneously It is shown after case by man-machine interaction unit；
Device management unit, for being managed to furnace apparatus, specially to heating furnace, corollary equipment, structure member shelves Case checking and being monitored to structure member that monitoring includes the monitoring to structure member life cycle；When arrival structure member Life cycle when and/or send early warning, logic control to logic control element when will arrive the life cycle of structure member Early warning is sent to man-machine interaction unit and shown by unit processed.
Further, the client further includes：
Cost management unit, for being carried out after receiving the energy consumption data and maintenance maintenance record that logic control element is sent Timesharing Classifying Sum statistics generates chart, and is shown by man-machine interaction unit；The cost management unit respectively with it is defeated Enter unit, man-machine interaction unit, logic control element connection.
Further, the client further includes：
Configurations unit carries out basic data, business datum and configuration information by input equipment unit for user Typing and modification, and the basic data of typing, business datum configuration information are sent to logic control element, logic control list Basic data, business datum and configuration information are sent in database through communication unit and save by member；Match on the basis Unit is set to connect with input equipment unit, man-machine interaction unit, logic control element respectively.
Further, the client further includes：
Operation data unit, real time value data and the second data for sending logic control element are graphically It is shown by man-machine interaction unit.
Further, the client further includes：
Risk assessment unit, for receiving business datum, numeric data and alert data that logic control element is sent simultaneously It is evaluated according to the risk of business datum, numeric data and alert data to heating furnace, and evaluation result is passed through into man-machine friendship Mutual unit is shown；The risk assessment unit respectively with logic control element, man-machine interaction unit and input equipment unit.
Further, the Centralized Monitoring unit includes：
Fabricating yard Centralized Monitoring unit, for receive logic control element transmission fabricating yard information in place archives, Numerical parameter configuration information corresponding to scene photo, fabricating yard simulation scene photo is simulated in fabricating yard, state parameter matches confidence Breath, button parameters information and corresponding real time value data and real-time status data, fabricating yard Centralized Monitoring unit according to Fabricating yard simulates scene photo and generates simulation erecting bed Dynamic Graph, and according to button parameters in simulation erecting bed Dynamic Graph Information generates virtual push button on the corresponding position of heating furnace and according to numerical parameter configuration information, state parameter configuration information Man-machine interaction unit is sent to after the corresponding real time value data of Dynamically Announce and real-time status data to be shown；
The input equipment unit is also used to when clicking virtual push button position in the live Dynamic Graph of simulation, to logic control Unit sends corresponding operation data, and logic control element is converted into operation code, and is sent to number by communication unit According to center.
Further, the Centralized Monitoring unit further includes：
Heating furnace monitoring unit is matched for receiving heating furnace simulation scene photo, numerical parameter that logic control element is sent Confidence breath, state parameter configuration information, button parameters information and corresponding real time value data and real-time status data, heating Furnace monitoring unit generates heating furnace according to heating furnace information and heating furnace simulation scene photo and simulates live Dynamic Graph and in heating furnace Simulation scene photo in generated on the structure member corresponding position of heating furnace according to button parameters configuration information virtual push button and According to numerical parameter configuration information, the corresponding real time value data of state parameter configuration information Dynamically Announce and real-time status data After be sent to man-machine interaction unit and shown；
When the input equipment unit is also used to virtual push button position in user's click heating furnace simulation Dynamic Graph, to logic Control unit sends corresponding operation data, and logic control element is converted into operation code, and is sent by communication unit To data center.
Compared with prior art, the present invention passing through automated control technology, computer software technology, network communications technology Using, automatic control, furnace the effect optimizing regulation, video monitoring, equipment life management, cost statistics of heating furnace are realized, it is safe Risk assessment, makes that the equipment of heating furnace is safer, production is more stable, energy-saving effect is more preferable, realizes and sees to 360 degree of heating furnace Shield.
Detailed description of the invention
Fig. 1 is structural block diagram of the invention；
Fig. 2 is the data flow diagram of Centralized Monitoring and integrity management system；
Fig. 3 is the structural block diagram of client；
Fig. 4 is Centralized Monitoring cell data flow graph；
Fig. 5 is operation data cell data flow graph；
Fig. 6 is failure diagnosis unit data flow diagram；
Fig. 7 is that scene photo schematic diagram is simulated in fabricating yard of the present invention；
Fig. 8 is that heating furnace of the present invention simulates scene photo schematic diagram；
Fig. 9 is the structural block diagram of programmable logic controller (PLC) of the present invention；
Figure 10 is the structural block diagram of video acquisition of the present invention and storage unit；
Figure 11 is the structural block diagram of Centralized Monitoring unit of the present invention；
Figure 12 is the structural block diagram of operation data unit of the present invention；
Figure 13 is the structural block diagram of failure diagnosis unit of the present invention；
Figure 14 is the structural block diagram of present device administrative unit；
Figure 15 is the structural block diagram of cost management unit of the present invention.
Specific embodiment
Invention is further described in detail with embodiment with reference to the accompanying drawing.
As shown in Figure 1, it includes the invention discloses a kind of heating furnace Integrity Management centralized control equipment：
Power supply unit 100, for providing electric energy, respectively with Centralized Monitoring and integrity management system 200, Programmable logical controller Device 300, video acquisition storage unit 400, network exchange unit 500, fiber optical transceiver 600, distribution wiring units 700 and people Machine interactive unit 800 is connected and is powered for it, the acquisition device 900 of the fiber optical transceiver 600 and heating furnace in the prior art Connection, distribution wiring units 700 are connect with the basic sensing measurement monitoring unit F of heating furnace in the prior art.
Above-mentioned acquisition device 900 is the prior art of heating furnace, it is multi-functional comprising working of a furnace optimization device A, burner Control device B, fire tube overtemperature deformation apparatus C, apparatus for testing weeping D, flame video data acquiring device E；The acquisition device 900 connect with fiber optical transceiver 600.Heating furnace Integrity Management centralized control equipment does not include acquisition device, and acquisition device is only to add Hot stove Integrity Management centralized control equipment provides the first data.
Programmable logic controller (PLC) 300, for acquiring basic sensing measurement monitoring unit F by distribution wiring units 700 Real time data, and real time data is converted, is converted into the reality of Centralized Monitoring Yu 200 readable form of integrity management system When data and Centralized Monitoring and integrity management system 200, the programmable logic control are transferred to by network exchange unit 500 Device 300 processed is connect with network exchange unit 500, distribution wiring units 700, Centralized Monitoring and Integrity Management unit 200.
Centralized Monitoring and integrity management system 200, for receiving acquisition device 900 and programmable logic controller (PLC) 300 After the real time data of transmission, video acquisition and storage unit are stored in using real time data as the first data and by calling Flame video data in 400, which is sent to man-machine interaction unit 800, to be shown, using real time data as the same of the first data When also the first data are saved, Centralized Monitoring and integrity management system 200 also pass through the operation data that user inputs Network exchange unit 500, fiber optical transceiver 600 are issued to acquisition device 900, specifically, operation data are sent to burner Multifunctional control device B is realized and is operated to the parameter setting and start-up and shut-down control of burner；The Centralized Monitoring and Integrity Management System 200 respectively with programmable logic controller (PLC) 300, power supply unit 100, network exchange unit 500 and man-machine interaction unit 800 connections.
First data include the real time data of acquisition device and programmable logic controller (PLC) 300, the real-time number According to further including real time value data, real-time status data and Realtime Alerts data；
Specifically, real time value data include the real-time working of a furnace optimization device A numeric data, real-time burner multifunctional control device B numeric data, real-time fire tube overtemperature deformation apparatus C numeric data, ongoing basis sensing measurement monitoring unit F numeric data；Institute Stating real-time working of a furnace optimization device A numeric data includes the real-time oxygen content value of working of a furnace optimization device A, exhaust gas temperature value, environment temperature Angle value, heating-furnace valid value, heating furnace load value；Real-time burner multifunctional control device B numeric data includes that burner is more The real-time furnace body temperature value of function control device B, furnace body pressure value, combustion gas stream magnitude, valve seat opening value, throttle opening value, reality When energy consumption data（Charge value and combustion gas aggregate-value）, structure member access times aggregate-value；Real-time fire tube overtemperature deformation apparatus C number Value Data includes the real-time first furnace tube temperature value of fire tube overtemperature deformation apparatus C, the second furnace tube temperature value, third furnace tube temperature Value, the 4th furnace tube temperature value, the 5th furnace tube temperature value, the 6th furnace tube temperature value；Ongoing basis sensing measurement monitoring unit F numerical value Data include the real-time inlet temperature of basic sensing measurement monitoring unit F, Outlet Temperature value, inlet pressure, outlet pressure Value, furnace body level value, low liquid level switch state, high level switch state；
The real-time status data include the real-time flamboyancy state value of burner multifunctional control device B and wind pressure state value with And the leakage state value of apparatus for testing weeping D, the flame status data are with the presence or absence of flame, in the presence of having flame, flame State value is that " 1, in the presence of flame, flamboyancy state value is 0；The wind pressure state value is to have wind pressure to deposit with the presence or absence of wind pressure When, wind pressure state value be 1, in the presence of wind pressure, wind pressure state value be 0；The leakage state value be with the presence or absence of leakage, In the presence of having leakage, leakage state value is 1, and in the presence of leakage, leakage state value is 0；
The Realtime Alerts data include the real-time high oxygen content alarm signal of working of a furnace optimization device A, the low alarm signal of furnace effect, combustion Burner multifunctional control device B real-time furnace body high temperature alarm signal, ignition failure alarm signal, stops working at overpressure alarm signal Failure alarm signal；
The operation data includes the parameter setting of input, the starting to furnace apparatus, stopping, resetting, mention fire, fall fire, disappear Sound operation.
Video acquisition and storage unit 400, for being adopted by the flame video data acquiring device E in acquisition device 900 Collect the flame video data of furnace apparatus and is stored；Correspondingly, Centralized Monitoring and integrity management system 200 call fire Flame video data is simultaneously sent to man-machine interaction unit 800；The flame video data includes flame video data and firing sector Video；The video acquisition is connect with power supply unit 100, network exchange unit 500 respectively with storage unit 400.
Network exchange unit 500, the exchange for data；The data exchange unit 500 be separately connected Centralized Monitoring with Integrity management system 200, programmable logic controller (PLC) 300 and video acquisition are connect with storage unit 400, the concentration prison Control receives the real time data of acquisition device with integrity management system 200 by network exchange unit 500, fiber optical transceiver 600 And the real time data and calling of the reception transmission of programmable logic controller (PLC) 300 are stored in video acquisition and storage unit 400 In flame video data；The network switch of the prior art can be used in the network exchange unit 500.
Fiber optical transceiver 600, for the remote transmission of network data, since network exchange unit 500 is to pass through electric signal The effective distance for carrying out data exchange and transmission is 100M, and signal meeting attenuation ratio is more serious if being greater than 100M, to understand Certainly remote data acquisition and transmission need to carry out cooperating by fiber optical transceiver 600 and network exchange unit 500 real The data acquisition of existing remote-control device；The fiber optical transceiver 600 respectively with power supply unit 100, network exchange unit 500, acquisition The working of a furnace of the furnace apparatus of device optimizes device A, burner multifunctional control device B, fire tube overtemperature deformation apparatus C, leakage Detection device D and flame video data acquiring device E connection, the Centralized Monitoring and Integrity Management unit 200 pass through net Network crosspoint 500 and fiber optical transceiver 600 receive the real time data of acquisition device and operation data are issued to burning Device multifunctional control device B；The video acquisition and storage unit 400 pass through network exchange unit 500 and fiber optical transceiver 600 receive flame video data acquiring device E capture to flame video data.
Distribution wiring units 700, for providing distribution for basis sensing measurement monitoring unit F and accepting signal, signal packet Inlet temperature, outlet temperature, outlet pressure, the furnace body liquid level of heating furnace have been included, and signal is sent directly to programmable logic Controller CPU element 300, the distribution frame unit 700 respectively with power supply unit 100, programmable logic controller (PLC) 300 and base Plinth sensing measurement monitoring unit F connection；The distribution frame unit 700 is terminal block.
Man-machine interaction unit 800, for showing, the quantity of the man-machine interaction unit 800 can be one, or It is multiple；The man-machine interaction unit 800 is connect with Centralized Monitoring with integrity management system 200.
As shown in Fig. 2, the Centralized Monitoring includes with integrity management system 200：
Data acquisition service unit 201, for receiving the reality for the equipment that acquisition device 900 acquires by network exchange unit 500 When data and programmable logic controller (PLC) 300 acquire sensor real time data, using real time data as the first data pair It is sent to data center 202 after being packaged；Data acquisition service unit 201 also receives the operation of the transmission of data center 202 Data and the burner Multifunctional controlling that operation data is sent to acquisition device through network exchange unit 500, fiber optical transceiver 600 Device B processed；It realizes and the parameter setting and start-up and shut-down control of burner is operated.In the data acquisition service unit 201 and data The heart 202 connects；
The data acquisition service unit 201 is filled by MODBUS ICP/IP protocol and programmable logic controller (PLC) 300 and acquisition Set 900 carry out data communications；Data acquisition service unit 201 is communicated by ICP/IP protocol with data center 202.
Here the first data are acquired using polling mechanism, in each polling cycle, from 300 He of programmable logic controller (PLC) Real time data is read in acquisition device as the first data, and then the first data are packaged again and generate the push of the first data packet To data center 202；The encapsulation is not specifically limited herein using realizing in the prior art to the packaged type of data；
Data center 202, for being carried out after the first data packet for receiving the transmission of data acquisition service 201 to the first data packet It unpacks, while the first data after unpacking is pushed into control centre 203 and client by way of message broadcast push 206；The operation data that client 206 is sent also is forwarded to data acquisition service unit 201 by the data center 202；It is described Data center 202 connect with data acquisition service unit 201, control centre 203 and client 206 respectively, data center 202, control centre 203, data acquisition service unit 201, data communication carried out by ICP/IP protocol between client 206；
Control centre 203, the first data that center 202 is sent for receiving data, and the first data are handled, generation can For the second data that client 206 is called, and sends the first data and the second data in database 204 and stores, Historical query use is carried out for client 206.Second data are historical snapshot data, it based on the first data by summarizing It forms, to avoid data volume excessive, initial data is compressed, is realized using snapping technique, the snapping technique is existing Technology, it will not be described in detail here.The control centre 203 is connect with database 204 and data center 202；The scheduling Center 203 carries out data communication by ICP/IP protocol and data center 202；
Second data include working of a furnace optimization device A, burner multifunctional control device B, fire tube overtemperature deformation apparatus C, leakage The historical data of liquid detection device D and basic sensing measurement monitoring unit F, the historical data include historical values data, Historical state data and history alert data；
Specifically, historical values data include history working of a furnace optimization device A numeric data, historical combustion device multifunctional control device B numeric data, history fire tube overtemperature deformation apparatus C numeric data, historical basis sensing measurement monitoring unit F numeric data；Institute State oxygen content value, exhaust gas temperature value, the environment temperature that history working of a furnace optimization device A numeric data includes working of a furnace optimization device A history Angle value, heating-furnace valid value, heating furnace load value；Historical combustion device multifunctional control device B numeric data includes that burner is more The furnace body temperature value of function control device B history, combustion gas stream magnitude, valve seat opening value, throttle opening value, is gone through furnace body pressure value History energy consumption data（Charge value and combustion gas aggregate-value）, 'historical structure component access times aggregate-value；History fire tube overtemperature deformation dress Setting C numeric data includes the first furnace tube temperature value of fire tube overtemperature deformation apparatus C history, the second furnace tube temperature value, third boiler tube Temperature value, the 4th furnace tube temperature value, the 5th furnace tube temperature value, the 6th furnace tube temperature value；Historical basis sensing measurement monitoring unit F Numeric data includes inlet temperature, Outlet Temperature value, the inlet pressure, outlet of basic sensing measurement monitoring unit F history Pressure value, furnace body level value, low liquid level switch state, high level switch state；
The historical state data include flamboyancy state value and the wind pressure state value of burner multifunctional control device B history with And the leakage state value of the history of apparatus for testing weeping D, the flamboyancy state value be with the presence or absence of flame, in the presence of having flame, Flamboyancy state value is that " 1, in the presence of flame, flamboyancy state value is 0；The wind pressure state value is to have wind with the presence or absence of wind pressure In the presence of pressure, wind pressure state value is 1, and in the presence of wind pressure, wind pressure state value is 0；The leakage state value be with the presence or absence of Leakage, in the presence of having leakage, leakage state value is 1, and in the presence of leakage, leakage state value is 0；
The history alert data includes the high oxygen content alarm signal of working of a furnace optimization device A history, the low alarm signal of furnace effect, combustion The furnace body high temperature alarm signal of burner multifunctional control device B history, ignition failure alarm signal, stops working at overpressure alarm signal Failure alarm signal；
Database 204, for storing data, the data include basic data, the first data, the second data, business datum, match Confidence breath；The basic data includes fabricating yard information, user information, function system, heating furnace classification, energy consumption type；Institute Stating business datum includes heating furnace archives, corollary equipment archives, structure member archives, simulation scene photo, structure member figure, failure Case library, maintenance maintenance record, heating furnace risk score standard, heating furnace risk assessment matrix, alarm log library etc.；The number It is connect respectively with control centre 203 and Web service interface 205 according to library 204；
Fabricating yard information is to install the place archives of heating furnace, one station of a mine of such as recovering the oil；
Configuration information includes functional parameter configuration information, and the functional parameter configuration information includes numerical parameter configuration information, shape State parameter configuration, button parameters configuration information；However, the present invention is not limited thereto, configuration information can also include such as heating furnace Equipment parameter configuration etc.；The configuration information is used to modify for user by client 206；
The numerical parameter configuration information includes real time value data and historical values in the first data and the second data The unit of data, clock rate；User can modify accordingly it by client 206, such as increase or decrease display Real time value data or historical values data in device numeric data type（It such as shows furnace body temperature, or does not show Mouth temperature etc.）, clock rate includes safety, production, environmental protection, energy-efficient selection；
The state parameter configuration information includes the first data and real-time status data and historic state in the second data The state value of the device of data；User can modify accordingly it by client 206, such as increase or decrease display The type of the state value of device in real-time status data or historical state data（It such as shows wind pressure state, or does not show wind pressure State etc.）；
The button parameters configuration information includes the quantity and key position information of key；
Energy consumption type includes energy consumption typonym and unit price；
Corollary equipment archives are the facility information for constituting heating furnace, multi-functional comprising burner, working of a furnace optimization device A, burner Control device B, fire tube overtemperature deformation apparatus C, apparatus for testing weeping D；
Structure member archives include the structure member of heating furnace or corollary equipment, and specific includes the date of manufacture of structure member, Commissioning date, total natural life-span value, natural life-span correction value, terminal life value, service life correction value, component names, longevity Order early warning value, number of element types, component risk class；
Function system is that one group of structure member is combined according to certain amount, completes some specific function.For example, to realize furnace Pipe high temperature monitoring function, need 2 differential pressure transmitters, 2 broadcast valve, 2 air switches；
Simulation scene photo includes the simulation drawing of the generation according to corresponding to the heating furnace appearance of fabricating yard, and simulation drawing includes erecting bed Simulation scene photo and heating furnace simulate scene photo；Structure member figure includes the structure member assembling figure of heating furnace, structure member Assembled position, structure member information；The structure member information includes risk, venture influence grade, service life state；
The phenomenon that fault case library includes failure description and solution；
Maintenance maintenance is recorded as the record that heating furnace repaired and safeguarded typing, including service record information, maintenance cost letter Breath, maintenance record information and maintenance cost information；
Heating furnace risk score standard is the score section of heating furnace risk score grade；
Heating furnace risk assessment matrix is heating furnace risk score item and score value.Risk score item includes heating furnace characteristic, structure Parts scenarios, Realtime Alerts situation.Wherein, heating furnace characteristic is the essential characteristic of heating furnace, such as grade, rated power, use Fuel type；Structure member situation includes that whether structure member lacks, whether the service life reaches whether early warning value, the number of stoppages reach Early warning value；
Web service interface 205, for accessing for client 206 to database 204, access is connect using standard HTTP calling Mouthful, the unified entrance accessed database 204 is provided；The Web service interface 205 respectively with client 206 and database 204 connections；
Client 206, center 202 is sent for receiving data the first data and shown by man-machine interaction unit 800, The operation data that user inputs is sent to data center 202, and by WEB service interface 205 to storing in database 204 Data be called；The client 26 is connect with data center 202 and man-machine interaction unit 800 respectively；The client End 206 is also used to modify to the configuration information in database 204.
As shown in figure 3, the client 206 includes：
Input equipment unit 2061, be used for user's input operand evidence, the input equipment unit 2061 respectively with configurations Unit 2071, Centralized Monitoring unit 2064, failure diagnosis unit 2068, video monitor unit 2065, operation data unit 2066, Device management unit 2069, cost management unit 2070 and risk assessment unit 2067 connect.The input equipment unit 2061 It can integrate, i.e., be realized using touch display screen with man-machine interaction unit 800, naturally it is also possible to using touch display Under the premise of screen, the function of input and display is realized together in conjunction with physical button；
Configurations unit 2071, for user by input equipment unit 2061 to basic data, business datum and configuration Information carries out typing and modification, and the basic data of typing, business datum configuration information are sent to logic control element 2063, basic data, business datum and configuration information are sent to data through communication unit 2062 by logic control element 2063 It is saved in library 204.The configurations unit 2071 respectively with input equipment unit 2061, man-machine interaction unit 800, patrol Control unit 2063 is collected to connect；
Communication unit 2062 receives the first data that data center 202 sends, to data center 202 for carrying out data communication It sends operation data and accesses database 204 through Web service interface 205；User is connect by communication unit 2062 through Web service Mouth 205 accesses databases 204.Following each units and data center and database data interaction are all real via communication unit 2062 It is existing.The communication unit 2062 respectively with programmable logic controller (PLC) 300, logic control element 2063, data center 202, Web 500 connecting communication of service interface 205 and network exchange unit；Specifically, communication unit 2062 sends data center 202 First data, basic data, business datum and the second data are sent to logic control element 2063 and by logic control elements 2063 operation datas sent are sent to data center 202；
Logic control element 2063, extract after the acquisition request for receiving each unit basic data corresponding with acquisition request, Each unit is sent to after configuration information, the first data, business datum and/or the second data and user is passed through into input equipment The operation data that unit 2061 inputs is converted to and is sent to data center 202 through communication unit 2062 after operation code.It is described to patrol Volume control unit 2063 respectively with communication unit 2062, configurations module, Centralized Monitoring unit 2064, failure diagnosis unit 2068, video monitor unit 2065, operation data unit 2066, device management unit 2069, cost management unit 2070 and wind Dangerous assessment unit 2067 connects；
Centralized Monitoring unit 2064 for sending acquisition request to logic control element, and receives the hair of logic control element 2063 Simulation scene photo, the numerical parameter configuration information in configuration information, state parameter configuration information, button parameters configuration information sent And/or Dynamic Graph is generated according to the simulation drawing in simulation scene photo after the place archives in the information of fabricating yard, and in Dynamic Graph Middle corresponded on the corresponding position of heating furnace according to button parameters information generates virtual push button and according to the number in configuration information The corresponding real time value data of value parameter configuration information, state parameter the configuration information Dynamically Announce on the corresponding position of heating furnace It is shown with man-machine interaction unit 800 is sent to after real-time status data（Shown in Fig. 4）；When pass through input equipment unit 2061 When clicking virtual push button position in Dynamic Graph, corresponding operation data are sent to data center 202, it is mating to control heating furnace Equipment and heating furnace, such as parameter modification, starting, stopping.Specifically, Centralized Monitoring unit 2064 is to logic control element 2063 send all heating furnaces or a certain heating furnace under extraction fabricating yard（It is selected by user by interface）Real time value Data, simulation scene photo, the numerical parameter configuration information in configuration information, state parameter configuration information, are pressed at real-time status data The request of place archives in button parameter information, and/or fabricating yard information；Correspondingly, logic control element 2063 is receiving Corresponding mould is extracted in basic data by communication unit 2062, Web service interface 205 after the acquisition request extracted to data Quasi- scene photo, the numerical parameter configuration information in configuration information, state parameter configuration information and button parameters information and from data The corresponding real time value data and real-time status data that center 202 receives, and it send back to Centralized Monitoring unit 2064；Work as void Quasi- button is clicked, and respective operations data are sent logic control element 2063, logic control list by input equipment unit 2061 Operation data is converted to operation code and machine data is sent to data center 202 through communication unit 2062 by member 2063；Institute Centralized Monitoring unit 2064 is stated to connect with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 respectively It connects；
Video monitor unit 2065 calls video to adopt for sending the acquisition request that video calls to logic control element 2063 Collection is carried out with the flame video data stored in storage unit 400 and send flame video data to man-machine interaction unit 800 Display；Correspondingly, logic control element 2063 passes through communication unit 2062, network exchange unit tune after receiving acquisition request With the flame video data being stored in video acquisition and storage unit 400, and flame video data is sent to video monitoring Unit 2065；The video monitor unit 2065 respectively with input equipment unit 2061, man-machine interaction unit 800, logic control Unit 2063 connects；
Operation data unit 2066 obtains the real time value data specified of user and for sending to logic control element 2063 The acquisition request of two data, and the real time value data that logic control element 2063 is sent and the second data are with the shape of chart Formula is shown (shown in Fig. 5) by man-machine interaction unit 800；Correspondingly, logic control element 2063 is asked receiving acquisition After asking, corresponding real time value data and the second number are extracted in database 204 by communication unit 2062, Web service interface 205 According to, and real time value data and the second data are returned into operation data unit 2066；The operation data unit 2066 is distinguished It is connect with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063；
Risk assessment unit 2067 obtains business datum after sending acquisition request to logic control element 2063（It refers specifically to Heating furnace archives and structure member archives therein, heating furnace risk assessment matrix）, real time value data, Realtime Alerts data, Receive business datum, numeric data and the alert data that logic control element 2063 is sent while according to business datum, numerical value Data and alert data evaluate the risk of heating furnace, and evaluation result is shown by man-machine interaction unit 800； Correspondingly, logic control element 2063 extracts number through communication unit 2062, Web service interface 205 after receiving acquisition request According to numeric data, alert data and the business datum in library 204（Refer specifically to heating furnace archives and structure member archives therein, Risk assessment matrix）And it is sent to risk assessment unit 2067；Specifically, risk assessment unit 2067 is with heating furnace risk assessment Matrix is to evaluate according in conjunction with numeric data, alert data heating furnace risk；The risk assessment unit 2067 is distinguished It is connect with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063；
The risk assessment is to compare heating furnace characteristic, structure member situation, Realtime Alerts situation in risk assessment matrix Scoring item calculates risk total score, divides to obtain risk class further according to the score section in risk score standard.For example, such as table Shown in 1：
Table 1
Upper table is risk assessment matrix and sample calculation.Heating furnace grade C, according to the classification of risk assessment matrix middle grade A, B, C Score value, obtain score 3 and divide.Other similarly obtain total score 29 and divide；
Failure diagnosis unit 2068, for proposing alarm after the Realtime Alerts data for receiving the transmission of logic control element 2063 Show and shown through man-machine interaction unit 800, while sending the acquisition request for obtaining solution to logic control element 2063, And it is shown after receiving the solution that logic control element 2063 is sent by man-machine interaction unit 800（Fig. 6 institute Show）；Correspondingly, logic control element 2063 passes through communication unit 2062, web interface service 205 after receiving acquisition request Corresponding solution is searched in the fault case library of database 204, and solution is back to failure diagnosis unit 2068；Fault alarm to generate to failure diagnosis unit 2068 provides diagnosis and helps and support；User can pass through input The maintenance of 2061 input fault of unit and scheduled maintenance record, and breakdown maintenance and scheduled maintenance record are sent to logic control Unit 2063 processed, logic control element 2063 are tieed up breakdown maintenance and routine by communication unit 2062, Web service interface 205 It repairs record to save into the maintenance maintenance record of database 204, if can not find corresponding failure in fault case library, to failure It, can for the new fault case of typing into fault case library, specific input mode can pass through input through the above way after processing After 2061 typing of unit, logic control element 2063 connects the fault case of input by communication unit 2062, Web service Mouth 205 is saved in the fault case library of database 204；The failure diagnosis unit 2068 respectively with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connect；
Device management unit 2069, for being managed to furnace apparatus, specially to heating furnace, corollary equipment, structural portion Part archives checking and being monitored to structure member that monitoring includes the monitoring to structure member life cycle；When arrival structure When the life cycle of component and/or early warning will be sent to logic control element 2063 when will arrive the life cycle of structure member to mention Show, early warning is sent to man-machine interaction unit 800 and shown by logic control element 2063；The device management unit 2069 connect with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 respectively；
Cost management unit 2070 is obtained for what is recorded to the transmission of logic control element 2063 acquisition energy consumption data and maintenance maintenance Request is taken, energy consumption data and maintenance maintenance record progress timesharing Classifying Sum system that logic control element 2063 is sent are received Family planning is shown that the chart includes that curve graph, cake chart, table etc. are a variety of at chart, and by man-machine interaction unit 800 Form enables users to intuitively understand after system comes into operation, the various energy consumption costs of heating furnace and the accounting of various costs Situation；Correspondingly, logic control element 2063 passes through communication unit 2062, web interface service 205 after receiving acquisition request Energy consumption data is extracted in the business datum of database 204 and maintenance maintenance record extracts energy consumption data and maintenance maintenance data simultaneously It is sent to cost management unit 2070.Maintenance maintenance record is after site operation personnel repairs or safeguards to heating furnace, The case where typing maintenance or maintenance, to manage, maintenance maintenance record can also be inputted by input equipment unit 2061 It obtains；The cost management unit 2070 respectively with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connections.
As shown in figure 11, as one embodiment of the present invention, the Centralized Monitoring unit 2064 includes：
Fabricating yard Centralized Monitoring unit, the acquisition request for being inputted according to user by input equipment unit 2061 is to logic Control unit 2063 sends the place archives extracted in the fabricating yard information that user specifies, real-time status data, real time value Data, fabricating yard simulation scene photo, the numerical parameter configuration information in configuration information, state parameter configuration information and button ginseng The acquisition request of number information；And the place archives in the fabricating yard information of the reception transmission of logic control element 2063, installation Numerical parameter configuration information corresponding to place simulation scene photo, fabricating yard simulation scene photo, is pressed state parameter configuration information Button parameter information and corresponding real time value data and real-time status data, fabricating yard Centralized Monitoring unit is according to erecting bed Simulation scene photo generates simulation erecting bed Dynamic Graph, and is existed in simulation erecting bed Dynamic Graph according to button parameters information Virtual push button is generated on the corresponding position of heating furnace and is shown according to numerical parameter configuration information, state parameter configuration information dynamic Show that being sent to man-machine interaction unit 800 after corresponding real time value data and real-time status data is shown；Correspondingly, logic Control unit 2063 is mentioned in database 204 after receiving acquisition request by communication unit 2062, web interface service 205 It takes the place archives in corresponding fabricating yard information, the real time value data in the first data, real-time status data, match confidence Numerical parameter configuration information, state parameter configuration information, button parameters information and fabricating yard simulation scene photo hair in breath It is back to fabricating yard Centralized Monitoring unit 2064；It is empty in simulation erecting bed Dynamic Graph when being clicked by input equipment unit 2061 When the corresponding position of quasi- button, input equipment unit 2061 sends corresponding operation data, logic to logic control element 2063 Control unit 2063 is converted into operation code, and is sent to data center 202 by communication unit 2062.Hereby it is possible to Furnace apparatus is controlled, the control is input operand evidence；The fabricating yard Centralized Monitoring unit respectively with it is defeated Enter unit 2061, man-machine interaction unit 800, logic control element 2063 to connect.
Heating furnace monitoring unit, the acquisition request for being inputted according to user by input equipment unit 2061 is to logic control Unit 2063 processed sends the heating furnace archives for extracting user and specifying, real time value data, in real-time status data configuration information Numerical parameter configuration information, state parameter configuration information, button parameters information, the acquisition request of heating furnace simulation scene photo；? Receive heating furnace simulation scene photo, the numerical parameter configuration information, state parameter configuration that logic control element 2063 is sent Information, button parameters information and corresponding real time value data and real-time status data, heating furnace monitoring unit is according to heating Furnace information and heating furnace simulate the live Dynamic Graph of scene photo generation heating furnace simulation and basis is pressed in heating furnace simulation scene photo Button parameter configuration generates virtual push button and according to numerical parameter with confidence on the structure member corresponding position of heating furnace Human-computer interaction list is sent to after breath, the corresponding real time value data of state parameter configuration information Dynamically Announce and real-time status data Member 800 is shown；Logic control element 2063 passes through communication unit 2062, web interface service after receiving acquisition request 205 extract the number in the real time value data, real-time status data, configuration information of corresponding first data in database 204 Value parameter configuration information, state parameter configuration information, button parameters information, heating furnace information and the simulation of corresponding heating furnace are existing Heating furnace monitoring unit is sent back to after the figure of field；User clicks heating furnace by input equipment unit 2061 and simulates in Dynamic Graph virtually When the corresponding position of button, input equipment unit 2061 sends corresponding operation data, logic control to logic control element 2063 Unit 2063 processed is converted into operation code, and is sent to data center 202 by communication unit 2062.Hereby it is possible to right Furnace apparatus is controlled, and the control is input operand evidence（As shown in Figure 8）；The heating furnace monitoring unit respectively with Input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connect.
As shown in figure 12, as one embodiment of the present invention, the operation data unit 2066 includes：
Real-time data unit, the real time value data for being selected according to user by input equipment unit 2061 are to logic control Unit 2063 sends the acquisition request for extracting specified real time value data, and the first number that logic control element 2063 is returned Corresponding real time value data generation chart is sent to man-machine interaction unit and is shown in；Correspondingly, logic control element 2063 extract phase in the first data of database by communication unit 2062, Web service interface 205 after receiving acquisition request The real time value Data Concurrent answered is back to real-time data unit；The real-time data unit respectively with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connect.
Historical data unit, the querying condition for being selected according to user by input equipment unit 2061 is to logic control Unit 2063 sends the extraction request for extracting specified historical values data, and receives the second of the transmission of logic control element 2063 Chart is generated after historical values data in data to be shown through man-machine interaction unit 800；Correspondingly, logic control element 2063 receive and will search the second data in database 204 by communication unit 2062, Web service interface 205 after extraction request In corresponding historical values data and be back to historical data unit；The historical data unit respectively with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connect.
As shown in figure 13, as one embodiment of the present invention, the failure diagnosis unit 2068 includes：
Fault alarm unit, for after receiving the Realtime Alerts data that logic control element 2063 is sent, by man-machine Interactive unit 800 carries out warning note, notifies and remind the various fault conditions captured in user's heating furnace operational process, such as Furnace tube high temperature, the leakage of big solenoid valve, wind pressure failure etc.；Look-up command is sent to trouble shoot unit simultaneously；The applause alarm point It is not connect with man-machine interaction unit 800, logic control element 2063
Trouble shoot unit, for sending faulting instruction to logic controller, and receiving logic after receiving look-up command It is sent to man-machine interaction unit 800 after the solution that control unit 2063 is sent to be shown, while according to Realtime Alerts number Logic control element 2063 is sent to according to alarm log is generated；Correspondingly, logic controller passes through Web after receiving faulting instruction Service interface 205 carries out inquiry with solution corresponding to Realtime Alerts data and by solution party's crime in database 204 The alarm log sent to trouble shoot unit, and trouble shoot unit is sent passes through communication unit 2062, Web service interface 205 are sent in the alarm log library of database 204 and are saved；The trouble shoot unit respectively with man-machine interaction unit 800, logic control element 2063 connects
The alarm log includes failure keyword, associated alarm parameters, custom parameter condition, picture reference, wherein
Failure keyword：The keyword being arranged to quickly index the failure.
Associated alarm parameters：The alarm parameters of the fault correlation can be according to this when fault alarm module is alarmed Association index is to the fault case, to quickly provide the user with the solution of a reference, associated alarm parameters exist It is configured in configurations-standard point table-integrated alarm parameter.
Custom parameter condition：It is similar with associated alarm parameters, when custom parameter condition is satisfied, and alarming , can be according to this association index to the fault case when module is alarmed, custom parameter condition is in the customized ginseng of configurations- It is configured in said conditions.
When fault alarm module is alarmed, index priority is：Associated alarm parameters>Custom parameter condition, Such as：When there is a warning note, which can look into the fault case of database 204 according to alert data Ask and be associated with the solution of this alert data, similarly, if alert data fails to find, then can with according to custom parameter condition, Inquiry is associated with the fault case of this custom parameter condition in fault case library.
Maintenance maintenance unit, user are recorded by the maintenance of 2061 input fault of input equipment unit and scheduled maintenance, and It is sent to logic control element 2063；Correspondingly, logic control element 2063 passes through communication unit 2062, Web service interface 205 Maintenance and scheduled maintenance record are saved into the maintenance maintenance record of database 204；The maintenance maintenance unit respectively with it is defeated Enter unit 2061, man-machine interaction unit 800, logic control element 2063 to connect.
As shown in figure 14, as one embodiment of the present invention, the device management unit 2069 includes：
Equipment files unit, the acquisition request for being inputted according to user by input equipment unit 2061 is to logic control element 2063 send and check the acquisition requests of equipment files, and by heating furnace archives that logic control element 2063 is sent, with being arranged Standby archives, structure member archives are shown that correspondingly, logic control element 2063 is receiving by man-machine interaction unit 800 After the acquisition request sent to equipment files unit, inquired in database 204 by communication unit 2062, Web service interface 205 Heating furnace archives, the corollary equipment archives, structure member of storage（Constitute the function element of heating furnace and burner）Archives simultaneously will Corresponding heating furnace archives, corollary equipment archives, structure member（Constitute the function element of heating furnace and burner）Archives are sent To equipment files unit；User can carry out selection to corresponding equipment files by input equipment unit 2061 and check；It is described to set Standby archives unit is connect with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 respectively.
Structure member figure unit, the acquisition request for being inputted according to user by input equipment unit 2061 is to logic control Unit 2063 processed sends the acquisition request for checking structure member, and the structure member figure that logic control element 2063 is sent is led to Man-machine interaction unit 800 is crossed to be shown；Correspondingly, logic control element 2063 is single by communication after receiving acquisition request Member 2062, Web service interface 205 inquire the structure member figure stored in database 204, and the corresponding structural portion that will be inquired Part figure is sent to structure member figure unit；The user can select corresponding structure member by input equipment unit 2061 It selects and checks；The mechanism part figure unit respectively with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connections.
Heating furnace archives unit specifically, is set according to user by input for carrying out the overview of the various information of heating furnace What standby unit 2061 inputted checks that request sends the acquisition request for checking heating furnace archives to logic control element 2063, and will patrol The heating furnace archives that the unit 2063 controlled is sent are collected to be shown by man-machine interaction unit 800；Correspondingly, logic control Unit 2063 is extracted in database 204 and is stored by communication unit 2062, Web service interface 205 after receiving acquisition request Heating furnace archives, and heating furnace archives are sent to structure member figure unit；The heating furnace archives unit respectively with input Unit 2061, man-machine interaction unit 800, logic control element 2063 connect.
Corollary equipment archives unit, for carrying out the overview of equipment on heating furnace；Specifically, it is set according to user by input What standby unit 2061 inputted checks that request sends the acquisition request for checking corollary equipment archives to the unit 2063 of logic control, and The corollary equipment archives that the unit 2063 of logic control is sent are shown by man-machine interaction unit 800；Correspondingly, it patrols It collects control unit 2063 and database 204 is extracted by communication unit 2062, Web service interface 205 after receiving acquisition request The corollary equipment archives of middle storage, and corollary equipment archives are sent to corollary equipment archives unit；The corollary equipment archives Unit is connect with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 respectively.
Structure member archives unit, for be mounted on heating furnace, structure member on corollary equipment or fabricating yard Overview；Specifically, heating furnace, corollary equipment or fabricating yard are checked by what input equipment unit 2061 inputted according to user It checks that request is sent to the unit 2063 of logic control and checks the acquisition requests of structure member archives, and by the unit of logic control The 2063 structure member archives sent are shown by man-machine interaction unit 800；Correspondingly, logic control element 2063 exists It receives and the structure member stored in database 204 is extracted by communication unit 2062, Web service interface 205 after acquisition request Archives, and corresponding structure member archives are sent to structure member archives unit；The structure member archives unit respectively with Input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connect.
Life status unit, for passing through the condition that input equipment unit 2061 inputs according to user, to logic control list Member 2063 sends acquisition request and makes the remaining natural life-span value for the structure member that logic control element 2063 is sent and residue Man-machine interaction unit 800 is sent to the form of life value D post shape figure to be shown；Correspondingly, logic control element 2063 The structural portion stored in database 204 is inquired by communication unit 2062, Web service interface 205 after receiving acquisition request Part archives, while the structure member for extracting extraction corresponding construction parts in the real time value data that data center 202 sends makes With number aggregate-value, by natural life-span and use after the remaining natural life-span and remaining life for calculating each structure member Service life is sent to life status unit；Add up Value Data by structure member access times, it is pre- in conjunction with terminal life value, service life Alert value, service life correction value calculate structure member remaining life value；By current date, in conjunction with the date of manufacture, it is total from Right life value, service life early warning value calculate the remaining natural life-span value of structure member；The condition of user's input passes through for user The selected structure member of input equipment unit 2061；The life status unit respectively with input equipment unit 2061, man-machine Interactive unit 800, logic control element 2063 connect
The natural life-span representative structure component can be used since the date of manufacture how many days；Service life representative structure component The number that can be used.
The remaining life value=terminal life value-structure member access times aggregate-value-service life correction Value；
The residue natural life-span value=value of total natural life-span-（Current date-date of manufacture）Natural life-span correction value.
Failure frequency unit, the querying condition for being inputted according to user, which sends to obtain to logic control element 2063, asks It asks, corresponding structure member, the number of stoppages that logic control element 2063 is sent generate histogram and lead to after being counted Man-machine interaction unit 800 is crossed to be shown；Correspondingly, logic control element 2063 passes through communication after receiving acquisition request Unit 2062, Web service interface 205 extract structure member and the number of stoppages in the structure member archives of database 204（Such as Fruit is associated with the structure member by a maintenance record, then is calculated as 1 failure）It is sent to failure frequency unit；The failure time The maintenance maintenance that database 204 is extracted in several acquisitions, specially logic control element 2063 is recorded and is recorded according to maintenance maintenance The summation of service record information corresponding to middle the same part obtains；The failure frequency unit respectively with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connect.
As shown in figure 15, as one embodiment of the present invention, the cost management unit 2070 includes：
Energy consumption statistic unit：Acquisition request for being inputted according to user by input equipment unit 2061 is to logic control element 2063 send the acquisition request for checking energy consumption statistic, and the history energy in the second data that logic control element 2063 is sent Consumption data are shown after carrying out collect statistics by man-machine interaction unit 800；Correspondingly, logic control element 2063 is receiving To after acquisition request, the history energy in the second data of database 204 is extracted by communication unit 2062, Web service interface 205 Consumption Data Concurrent is sent to energy consumption statistic unit；The energy consumption statistic unit respectively with input equipment unit 2061, human-computer interaction list Member 800, logic control element 2063 connect
Maintenance cost unit, the acquisition request for being inputted according to user by input equipment unit 2061 is to logic control element 2063 send the acquisition request for checking repair message, and the service record information and maintenance that logic control element 2063 is sent Cost information is shown by the excessively interpersonal interactive unit 800 of people；Correspondingly, logic control element 2063 is asked receiving acquisition After asking, the maintenance in data is recorded by the maintenance maintenance that communication unit 2062, Web service interface 205 extract database 204 and is remembered Record information and maintenance cost information are simultaneously sent to maintenance cost unit；The maintenance cost unit respectively with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connect
Maintenance cost unit, the acquisition request for being inputted according to user by input equipment unit 2061 is to logic control element 2063 send the acquisition request of inquiry maintenance information, and the maintenance record information that logic control element 2063 is sent and maintenance Cost information is shown by the excessively interpersonal interactive unit 800 of people；Correspondingly, logic control element 2063 is asked receiving acquisition After asking, by communication unit 2062, Web service interface 205 extract database 204 maintenance maintenance record data in maintenance at This information and maintenance record information are simultaneously sent to maintenance cost unit；The maintenance cost unit respectively with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 connect
Cost analysis unit, the acquisition request for being inputted according to user by input equipment unit 2061 is to logic control element 2063 send the acquisition request for checking cost analysis, and the history energy in the second data that logic control element 2063 is sent Data are consumed, pass through human-computer interaction list after combining maintenance cost information and maintenance cost information to carry out collect statistics in a manner of cost Member 800 is shown；Correspondingly, logic control element 2063 passes through communication unit 2062, Web after receiving acquisition request Service interface 205 extracts the maintenance in historical energy consumption data and maintenance maintenance record data in the second data of database 204 Cost information and maintenance cost information are simultaneously sent to cost analysis unit.Described is specially logic control element in a manner of cost 2063 are multiplied the unit price of energy consumption type each in the energy consumption type in basic data with historical energy consumption data, obtain energy consumption cost； The cost analysis unit is connect with input equipment unit 2061, man-machine interaction unit 800, logic control element 2063 respectively.
Such as：200 yuan of the 2 yuan=cost of unit price of combustion gas aggregate-value 100* gas.
As shown in figure 9, the programmable logic controller (PLC) 300 includes programmable as one embodiment of the present invention Logic controller CPU element 301, controller storage unit 302, analog quantity converting unit 303, digital signal isolated location 304, Digital quantity converting unit 305, communication expanding element 306, analog signal isolating unit 307；Since burning process infrastructure device is answered Do not have network communication function with the equipment of unit F, can only be carried out by acquisition on-off model and 4-20MA analog signals Data acquisition and transmission；
Digital signal isolated location 304, for obtaining basic sensing measurement monitoring unit F signal by distribution wiring units 700； The signal is isolated and is converted simultaneously, and the standard signal after conversion is sent to digital quantity converting unit 305；The letter It number include low liquid level switch state, high level switch state, the digital signal isolated location 304 and digital quantity converting unit 305, distribution wiring units 700 connect；
Digital quantity converting unit 305 after the signal for the electric signal received to be converted to digital quantity signal 1 or 0 and is sent To programmable logic controller (PLC) CPU element 301；
Analog signal isolating unit 307, for obtaining basic sensing measurement monitoring unit by distribution wiring units 700（F）'s Analog signals are transferred to analog quantity converting unit 303 after carrying out security isolation and anti-tampering shielding processing to analog signals； The analog signals include：Inlet temperature, Outlet Temperature value, inlet pressure, exit pressure levels, furnace body level value, The analog signal isolating unit 307 is connect with analog quantity converting unit 303, distribution wiring units 700；
Analog quantity converting unit 303, for analog signals to be converted to digital quantity signal and are sent to Programmable logical controller Device CPU element 301；
Programmable logic controller (PLC) CPU element 301, for digital quantity signal be calculated heating furnace outlet temperature, Inlet temperature, outlet pressure, inlet pressure, furnace body liquid level numerical value and be saved in controller storage unit 302；And it receives The first data in controller storage unit 302 are called to be sent to after the acquisition instructions that data acquisition service unit 201 is sent logical Interrogate expanding element 306；The programmable logic controller (PLC) unit 301 is single with digital quantity converting unit 305, analog quantity conversion respectively Member 303, controller storage unit 302, communication expanding element 306 connect；
Controller storage unit 302, for storing the first data；
Expanding element 306 is communicated, the acquisition instructions for receiving to data acquisition service unit 201 are sent to programmable logic control Device CPU element 301 processed.
However, the present invention is not limited thereto, programmable logic controller (PLC) 300 can also use the programmable logic control of the prior art Device 300 processed.
As shown in Figure 10, as one embodiment of the present invention, the video acquisition is included at least with storage unit 400 Video control unit 401, video storage unit 402, video communication unit 403, the first RJ45 interface 404, wherein：
Video communication unit 403, the flame video data sent for receiving network exchange unit 500, and by flame video counts According to being sent to video control unit 401；The video communication unit 403 respectively with video control unit 401 and the first RJ45 Interface 404 connects；
Video control unit 401, the flame video data for will receive, which is sent to video storage unit 402, to be stored, And it is read in video storage unit 402 after receiving the calling video instructions that Centralized Monitoring and integrity management system 200 are sent Flame video data and be sent to Centralized Monitoring and integrity management system 200 through video communication unit 403；The video control Unit 401 processed is connect with video communication unit 403 and video storage unit 402 respectively；
Video storage unit 402 is used for stored flame video data；
The video acquisition is connect by the first RJ45 interface 404 with network exchange unit 500 with storage unit 400.
As one embodiment of the present invention, the network exchange of the prior art is can be used in the network exchange unit 500 Machine；For fiber optical transceiver 600 using the fiber optical transceiver 600 of the prior art, distribution wiring units 700 are existing terminal block.
In the present invention, client 206 and data acquisition service unit 201, data center 202, control centre 203, number According to library 204 can be set to the same local area network in, can also by its be set to the same local computer in, thus as all-in-one machine into It exercises and uses；It is, of course, also possible to which database 204 is disposed therein in a data server, service unit 201, data are acquired Center 202 and control centre 203 are arranged in another server, and client 206 is provided separately in a computer, and three It is attached between person by internet, the server, computer are the prior art, no longer detailed herein to repeat.

Claims (9)

1. a kind of heating furnace Integrity Management centralized control equipment, it is characterised in that：Including：
Power supply unit（100）, for providing electric energy, respectively with Centralized Monitoring and integrity management system（200）, programmable logic Controller（300）, video acquisition storage unit（400）, network exchange unit（500）, fiber optical transceiver（600）, match electrical connection Unit（700）And man-machine interaction unit（800）It connects and powers for it；
Programmable logic controller (PLC)（300）, for passing through distribution wiring units（700）Acquire the basic sensing measurement prison of heating furnace The real time data of unit is controlled, and real time data is carried out conversion and passes through network exchange unit（500）Be transferred to Centralized Monitoring with it is complete Whole property management system（200）, the programmable logic controller (PLC)（300）With network exchange unit（500）, distribution wiring units （700）, Centralized Monitoring and Integrity Management unit（200）Connection；
Centralized Monitoring and integrity management system（200）, for receiving the acquisition device and programmable logic controller (PLC) of heating furnace （300）The real time data of transmission is stored in video acquisition and storage unit as the first data and by calling（400）In Flame video data is sent to man-machine interaction unit（800）It is shown, is gone back using real time data as while the first data First data are saved, Centralized Monitoring and integrity management system（200）Also the operation data that user inputs is issued to Acquisition device；The Centralized Monitoring and integrity management system（200）Respectively with programmable logic controller (PLC)（300）, network hand over Change unit（500）And man-machine interaction unit（800）Connection；
First data include acquisition device and programmable logic controller (PLC)（300）Real time data, the real time data It further include real time value data, real-time status data and Realtime Alerts data；
The operation data includes the parameter setting of input, the starting to furnace apparatus, stopping, resetting, mention fire, fall fire, disappear Sound operation；
Video acquisition and storage unit（400）, for acquiring and depositing by the flame video data acquiring device in acquisition device Store up the flame video data of furnace apparatus；
Network exchange unit（500）, exchange for data；The network exchange unit（500）Be separately connected Centralized Monitoring with Integrity management system（200）, programmable logic controller (PLC)（300）And video acquisition and storage unit（400）Connection；
Fiber optical transceiver（600）, for the remote transmission of network data, the fiber optical transceiver（600）Respectively with power supply unit （100）, network exchange unit（500）, acquisition device connection；
Distribution wiring units（700）, distribution is provided for the basic sensing measurement monitoring unit for heating furnace and accepts signal simultaneously Signal is sent directly to programmable logic controller (PLC)（300）, the distribution wiring units（700）It is sensed with the basis of heating furnace Measure monitoring unit connection；
Man-machine interaction unit（800）, for showing, the man-machine interaction unit（800）With Centralized Monitoring and Integrity Management system System（200）Connection.
2. heating furnace Integrity Management centralized control equipment according to claim 1, it is characterised in that：The Centralized Monitoring with it is complete Whole property management system（200）Including：
Data acquisition service unit（201）, the real time data and programmable logic of the equipment for receiving acquisition device acquisition Controller（300）The real time data of the sensor of acquisition is sent to after being packaged real time data to it as the first data Data center（202）；Data acquisition service unit（201）Also receive data center（202）The operation data of transmission is simultaneously sent to Acquisition device；The data acquisition service unit（201）With data center（202）Connection；
Data center（202）, for receiving data acquisition service（201）To the first data packet after the first data packet sent It is unpacked, while by the first data-pushing after unpacking to control centre（203）And client（206）；In the data The heart（202）Also by client（206）The operation data of transmission is forwarded to data acquisition service unit（201）；The data center （202）Respectively with data acquisition service unit（201）, control centre（203）And client（206）Connection；
Control centre（203）, for handling the first data, the second data are generated, and the first data and second are counted According to being sent to database（204）In stored, the control centre（203）With database（204）And data center（202） Connection；
Second data include working of a furnace optimization device, burner multifunctional control device, fire tube overtemperature deformation apparatus, leakage inspection The historical data of device and basic sensing measurement monitoring unit is surveyed, the historical data includes historical values data, history shape State data and history alert data；
Database（204）, for storing data；The database（204）Respectively with control centre（203）And Web service connects Mouthful（205）Connection；
Web service interface（205）, for for client（206）To database（204）It accesses, the Web service interface （205）Respectively with client（206）And database（204）Connection；
Client（206）, center for receiving data（202）First data of transmission simultaneously pass through man-machine interaction unit（800）Into The operation data that user inputs is sent to data center by row display（202）, and pass through Web service interface（205）To data Library（204）The data of middle storage are called；The client（206）Respectively with data center（202）And human-computer interaction list Member（800）Connection.
3. heating furnace Integrity Management centralized control equipment according to claim 2, it is characterised in that：The client（206） Including：
Input equipment unit（2061）, it is used for user's input operand evidence, the input equipment unit（2061）Respectively with basis Configuration unit（2071）, Centralized Monitoring unit（2064）, failure diagnosis unit（2068）, video monitor unit（2065）, equipment Administrative unit（2069）Connection；
Communication unit（2062）, for carrying out data communication；
Logic control element（2063）, basis number corresponding with acquisition request is extracted after the acquisition request for receiving each unit According to, be sent to each unit after the first data, business datum, configuration information and/or the second data and set user by input Standby unit（2061）The operation data of input is converted to after operation code through communication unit（2062）It is sent to data center （202）；The logic control element（2063）Respectively with communication unit（2062）, Centralized Monitoring unit（2064）, fault diagnosis Unit（2068）, video monitor unit（2065）, device management unit（2069）Connection；
Centralized Monitoring unit（2064）, for receiving logic control element（2063）In the simulation scene photo of transmission, configuration information Numerical parameter configuration information, state parameter configuration information, the place in button parameters configuration information and/or fabricating yard information After archives according to simulation scene photo in simulation drawing generate Dynamic Graph, and in Dynamic Graph according to button parameters information in heating furnace Corresponding position on corresponding generate virtual push button and configured according to numerical parameter configuration information, the state parameter in configuration information It is sent to after the corresponding real time value data of information Dynamically Announce on the corresponding position of heating furnace and real-time status data man-machine Interactive unit（800）It is shown；
Video monitor unit（2065）, for calling video acquisition and storage unit（400）The flame video data of middle storage is simultaneously Flame video data is sent to man-machine interaction unit（800）It is shown；
Failure diagnosis unit（2068）, for after receiving Realtime Alerts data by warning note through man-machine interaction unit （800）It is shown, while to logic control element（2063）The acquisition request for obtaining solution is sent, and is receiving logic Control unit（2063）Pass through man-machine interaction unit after the solution sent（800）It is shown；
Device management unit（2069）, for being managed to furnace apparatus, specially to heating furnace, corollary equipment, structure Component archives checking and being monitored to structure member that monitoring includes the monitoring to structure member life cycle；It is tied when reaching To logic control element when the life cycle of structure component and/or the life cycle of structure member will be arrived（2063）Send early warning Prompt, logic control element（2063）Early warning is sent to man-machine interaction unit（800）It is shown.
4. heating furnace Integrity Management centralized control equipment according to claim 3, it is characterised in that：The client（206） Further include：Cost management unit（2070）, for receiving logic control element（2063）The energy consumption data and dimension sent Timesharing Classifying Sum statistics generation chart is carried out after repairing maintenance record, and passes through man-machine interaction unit（800）It is shown；It is described Cost management unit（2070）Respectively with input equipment unit（2061）, man-machine interaction unit（800）, logic control element （2063）Connection.
5. heating furnace Integrity Management centralized control equipment according to claim 3, it is characterised in that：The client（206） Further include：Configurations unit（2071）, pass through input equipment unit for user（2061）To basic data, business datum with And configuration information carries out typing and modification, and the basic data of typing, business datum configuration information are sent to logic control Unit（2063）, logic control element（2063）By basic data, business datum and configuration information through communication unit（2062） It is sent to database（204）In saved；The configurations unit（2071）Respectively with input equipment unit（2061）, people Machine interactive unit（800）, logic control element（2063）Connection.
6. heating furnace Integrity Management centralized control equipment according to claim 3, it is characterised in that：The client（206） Further include：Operation data unit（2066）, it is used for logic control element（2063）The real time value data sent and second Data graphically pass through man-machine interaction unit（800）It is shown.
7. heating furnace Integrity Management centralized control equipment according to claim 3, it is characterised in that：The client（206） Further include：Risk assessment unit（2067）, for receiving logic control element（2063）Business datum, the numeric data sent It is evaluated simultaneously according to the risk of business datum, numeric data and alert data to heating furnace with alert data, and will evaluation As a result pass through man-machine interaction unit（800）It is shown；The risk assessment unit（2067）Respectively with logic control element （2063）, man-machine interaction unit（800）With input equipment unit（2061）.
8. heating furnace Integrity Management centralized control equipment according to claim 3, it is characterised in that：The Centralized Monitoring unit （2064）Including：Fabricating yard Centralized Monitoring unit, for receiving logic control element（2063）The fabricating yard information of transmission In place archives, fabricating yard simulation scene photo, fabricating yard simulation scene photo corresponding to numerical parameter configuration information, shape State parameter configuration, button parameters information and corresponding real time value data and real-time status data, fabricating yard are concentrated Monitoring unit simulates scene photo according to fabricating yard and generates simulation erecting bed Dynamic Graph, and in simulation erecting bed Dynamic Graph Virtual push button is generated on the corresponding position of heating furnace according to button parameters information and according to numerical parameter configuration information, state Man-machine interaction unit is sent to after the corresponding real time value data of parameter configuration Dynamically Announce and real-time status data（800） It is shown；
The input equipment unit（2601）Be also used to when click simulate virtual push button position in live Dynamic Graph when, to patrolling Collect control unit（2063）Send corresponding operation data, logic control element（2063）It is converted into operation code, and is led to Cross communication unit（2062）It is sent to data center（202）.
9. the heating furnace Integrity Management centralized control equipment according to claim 3 or 8, it is characterised in that：The Centralized Monitoring Unit（2064）Further include：Heating furnace monitoring unit, for receiving logic control element（2063）The heating furnace mould sent Quasi- scene photo, numerical parameter configuration information, state parameter configuration information, button parameters information and corresponding real time value data And real-time status data, heating furnace monitoring unit generate heating furnace simulation now according to heating furnace information and heating furnace simulation scene photo Field Dynamic Graph is simultaneously simulated in scene photo according to button parameters configuration information in heating furnace in the structure member corresponding position of heating furnace Upper generation virtual push button and according to numerical parameter configuration information, the corresponding real time value of state parameter configuration information Dynamically Announce Man-machine interaction unit is sent to after data and real-time status data（800）It is shown；
The input equipment unit（2061）When being also used to virtual push button position in user's click heating furnace simulation Dynamic Graph, To logic control element（2063）Send corresponding operation data, logic control element（2063）Operation code is converted into, And pass through communication unit（2062）It is sent to data center（202）.
CN201810720635.7A 2018-07-02 2018-07-02 Heating furnace Integrity Management centralized control equipment Pending CN108829063A (en)

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