CN109468494A - A kind of wear-resistant netted Cr3C2Enhance the preparation method of NiAl alloy epitaxy - Google Patents

A kind of wear-resistant netted Cr3C2Enhance the preparation method of NiAl alloy epitaxy Download PDF

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CN109468494A
CN109468494A CN201910007768.4A CN201910007768A CN109468494A CN 109468494 A CN109468494 A CN 109468494A CN 201910007768 A CN201910007768 A CN 201910007768A CN 109468494 A CN109468494 A CN 109468494A
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powder
nial
wear
preparation
enhance
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CN109468494B (en
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于源
乔竹辉
杨军
刘维民
谈辉
程军
朱圣宇
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Qingdao Center Of Resource Chemistry & New Materials
Lanzhou Institute of Chemical Physics LICP of CAS
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Lanzhou Institute of Chemical Physics LICP of CAS
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/007Alloys based on nickel or cobalt with a light metal (alkali metal Li, Na, K, Rb, Cs; earth alkali metal Be, Mg, Ca, Sr, Ba, Al Ga, Ge, Ti) or B, Si, Zr, Hf, Sc, Y, lanthanides, actinides, as the next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/058Mixtures of metal powder with non-metallic powder by reaction sintering (i.e. gasless reaction starting from a mixture of solid metal compounds)
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/058Alloys based on nickel or cobalt based on nickel with chromium without Mo and W
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • C22C32/0052Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides

Abstract

The invention discloses a kind of wear-resistant netted Cr3C2The preparation method for enhancing NiAl alloy epitaxy is prepared using Ni powder, Al powder, Cr powder and Ni packet graphite powder by ball milling and SPS sintering technology.Alloy structure prepared by the present invention is simple, constructs out three-dimensional netted Cr in the NiAl intermetallic compound base body of equiaxed grain structure3C2Ceramic enhancement phase.Present invention process is easy to operate, at low cost, and the material of preparation has wearability excellent in high yield strength and room temperature~800 DEG C, has extensive prospects for commercial application.

Description

A kind of wear-resistant netted Cr3C2Enhance the preparation method of NiAl alloy epitaxy
Technical field
The present invention relates to wide temperature range wear-resistant material technical field, specifically a kind of wear-resistant netted Cr3C2Enhance NiAl alloy epitaxy Preparation method, with material made from method of the invention have high yield strength, in the temperature range of room temperature~800 DEG C With excellent wearability, it can be used as long-term wear-resistant material within the scope of wide temperature range and be used widely.
Background technique
With the fast development of modern industry, people are to the military service stability of critical movements components and wanting for service life Ask higher and higher.Abrasion is one of the main reason for leading to part failure.For high-temperature material, Service Environment is more and more severe It carves, service temperature is higher and higher, is remarkably decreased so as to cause the intensity of material, and components failure is caused to accelerate.Therefore, wide temperature range The design preparation and high-tech application of wear-resistant material, the performance of high-temperature field critical component is improved and service reliability play to Close important role.
Surface solid lubricating is the conventional means for improving component capabilities, which needs constantly to mend there are life problems It fills.Research and development block wear-resistant material is the effective way for meeting industrial development needs.In traditional block materials, solid solution alloy is bent It is low to take intensity, serious wear, especially high temperature soften, and abrasion increased dramatically;Although ceramics (room temperature within the scope of wide temperature range ~800 DEG C) there is excellent wearability, but its intrinsic brittleness is big, limits its part industrial application.Intermetallic compound has The crystal structure of long-range order, the atom that metallic bond and covalent bond is presented combine, and architectural characteristic makes intermetallic compound can The plasticity of metal and the elevated temperature strength of ceramics can be had concurrently.Especially NiAl alloy epitaxy, it is intensity with higher, low density, good Antioxygenic property and mechanical behavior under high temperature, high-temperature wearable field have important application potential.
Although NiAl alloy epitaxy is more wear-resisting than solid solution alloy, wearability at high temperature is still higher, in 800 DEG C of abrasion Rate is up to 11.34 × 10-5mm3/ Nm, it is necessary to which (Zhu SY, Bi QL, Niu MY, et are improved to the wearability of its wide temperature range al.Tribological behavior of NiAl matrix composites with addition of oxides at high temperatures,Wear(274)2012 423-34).Solid lubricating phase is added in NiAl alloy epitaxy to be significantly improved The wearability of wide temperature range, but compounds solid lubricant and NiAl alloy epitaxy compatibility are poor, are degrading its mechanical property.Addition Granular ceramic enhancement phase can be improved the yield strength and wearability of alloy, but the region of particulate ceramic phase is easy hair Raw stress is concentrated, its toughness is degrading.In short, the modified NiAl alloy epitaxy of conventional method is difficult to meet mechanical property and wide temperature range Anti abrasive common prescription.
Summary of the invention
The present invention provides a kind of wear-resistant netted Cr3C2The preparation method for enhancing NiAl alloy epitaxy, solves and transports in the prior art The technical issues of being difficult to meet mechanical property and wide temperature range anti abrasive common prescription with the modified NiAl alloy epitaxy of conventional method.
The invention is realized in this way steps are as follows:
1) ball milling
Ni packet graphite powder, Ni powder, Al powder and Cr powder are weighed respectively, and said components are fully enclosed in WC ball grinder and carry out ball Mill, obtains uniformly mixed starting powder product;
2) SPS is sintered
Step 1) resulting product is packed into graphite jig, is subsequently placed in SPS discharge plasma sintering furnace, it is low in vacuum degree In 5 × 10-3It is sintered under Pa, after sintering, material cools to room temperature with the furnace and obtains wear-resistant netted Cr3C2Enhance NiAl Alloy.
By the element raw material of Ceramics phase in the feed, and preferentially forming the larger formation temperature for forming phase mutually and afterwards Degree is poor, preferentially forms opposite other elements has repulsive interaction, is formed on the basis of the specific sintering temperature control of phase afterwards, acquisition The ceramic post sintering phase of netted enhancing.
As further preferred embodiment, the Ni packet graphite powder, the Ni powder, the Al powder and the Cr powder It is (NiAl) that content, which corresponds to atomic percent ingredient,(1-x)(Cr3C2)x
As further preferred embodiment, 0.05≤x≤0.30.
As further preferred embodiment, the Ni packet graphite powder is 200 mesh, and the Ni powder is 400 mesh, the Al Powder is 200 mesh, and the Cr powder is 400 mesh.
As further preferred embodiment, the heating rate of the SPS sintering is 10~20 DEG C/min, sintering temperature It is 1100~1300 DEG C, soaking time is 4~10min, and sintering pressure is 30~50MPa.
As further preferred embodiment, the condition of the ball milling: for WC ball as abrading-ball, ratio of grinding media to material is 2~3:1, 8~10h is mixed under protection of argon gas with the speed of 200~400r/min.
Beneficial effects of the present invention: NiAl intermetallic compound forms equiax crystal, the three-dimensional netted Cr being formed in situ3C2Pottery Porcelain reinforced phase is constructed on equiax crystal matrix, and the structure of in-situ preparation reticulated ceramic enhancing intermetallic compound is formd.It is netted Cr3C2Enhancing NiAl alloy epitaxy has high intensity, and yield strength is not less than 1530MPa.Netted Cr3C2Enhance NiAl alloy epitaxy in width There is excellent wear-resisting property, in the wide temperature range of room temperature~800 DEG C, wear rate is not higher than 1.15 × 10 in temperature range-5mm3/Nm。 Sintering temperature is suitable for avoiding other Cr-C ceramic phases from tending to be formed, avoiding Cr3C2Reticulated ceramic mutually tends to grow up.
Detailed description of the invention
Fig. 1 is NiAl-Cr in embodiment 13C2The XRD diffracting spectrum of (15at.%) alloy;
Fig. 2 is NiAl-Cr in embodiment 13C2Ni, Al, Cr, C ingredient Surface scan picture of (15at.%) alloy;
Fig. 3 is NiAl-Cr in embodiment 23C2The scanning electron microscope macrograph of (15at.%) alloy;
Fig. 4 is NiAl-Cr in embodiment 33C2The XRD diffracting spectrum of (10at.%) alloy;
Fig. 5 is NiAl-Cr in embodiment 33C2Ni, Al, Cr, C ingredient Surface scan picture of (10at.%) alloy;
Fig. 6 is the wear rate comparison chart of embodiment 1,3 gained NiAl alloy epitaxies in room temperature~800 DEG C;
Fig. 7 is the NiAl-Cr that embodiment 1,2 provides3C2The NiAl-Cr that (15at.%) alloy, embodiment 3 provide3C2 The room temperature compressive stress strain curve of (10at.%) alloy and NiAl alloy epitaxy.
Specific embodiment
Technical solution of the present invention is clearly and completely retouched below in conjunction with specific embodiments of the present invention and attached drawing It states, it is clear that described embodiment is only a part of the embodiment of the present invention, instead of all the embodiments.Based in the present invention Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, It shall fall within the protection scope of the present invention.
A kind of wear-resistant netted Cr3C2Enhance the preparation method of NiAl alloy epitaxy, steps are as follows:
1) ball milling
Ni packet graphite powder, Ni powder, Al powder and Cr powder are weighed respectively, and said components are fully enclosed in WC ball grinder and carry out ball Mill, obtains uniformly mixed starting powder product;
2) SPS is sintered
Step 1) resulting product is packed into graphite jig, is subsequently placed in SPS discharge plasma sintering furnace, it is low in vacuum degree In 5 × 10-3It is sintered under Pa, after sintering, material cools to room temperature with the furnace and obtains wear-resistant netted Cr3C2Enhance NiAl Alloy.
By the element raw material of Ceramics phase in the feed, and preferentially forming the larger formation temperature for forming phase mutually and afterwards Degree is poor, preferentially forms opposite other elements has repulsive interaction, is formed on the basis of the specific sintering temperature control of phase afterwards, acquisition The ceramic post sintering phase of netted enhancing.
Further, the content of the Ni packet graphite powder, the Ni powder, the Al powder and the Cr powder corresponds to atomic percent It is (NiAl) than ingredient(1-x)(Cr3C2)x
Further, 0.05≤x≤0.30.
Further, the Ni packet graphite powder is 200 mesh, and the Ni powder is 400 mesh, and the Al powder is 200 mesh, the Cr Powder is 400 mesh.
Further, the heating rate of the SPS sintering is 10~20 DEG C/min, and sintering temperature is 1100~1300 DEG C, Soaking time is 4~10min, and sintering pressure is 30~50MPa.
Further, the condition of the ball milling: WC ball is as abrading-ball, and ratio of grinding media to material is 2~3:1, with 200~400r/min's Speed mixes 8~10h under protection of argon gas.
Embodiment 1
Wear-resistant netted Cr3C2Enhance the preparation method of NiAl alloy epitaxy:
Ball milling: selection Ni packet graphite powder, Ni powder, Al powder and Cr powder, by above-mentioned four kinds of components according to atomic percent ingredient (NiAl)0.85(Cr3C2)0.15Weigh powder, wherein the Ni packet graphite powder is 200 mesh, and the Ni powder is 400 mesh, the Al Powder is 200 mesh, and the Cr powder is 400 mesh.Weighed powder is put into be loaded into WC (tungsten carbide) ball grinder and carries out ball milling, Then WC ball mixes 8h with the speed of 300r/min under protection of argon gas, is uniformly mixed as abrading-ball, ratio of grinding media to material 2:1 Starting powder product.
SPS sintering: being packed into graphite jig for mixed-powder, be subsequently placed in SPS discharge plasma sintering furnace and be sintered, Sintering parameter are as follows: vacuum degree is lower than 5 × 10-3Pa, heating rate are 10 DEG C/min, and sintering temperature is 1200 DEG C, and sintering pressure is 40MPa, soaking time 5min, after sintering, material cools to room temperature with the furnace and obtains wear-resistant netted Cr3C2Enhance NiAl Alloy, i.e. NiAl-Cr3C2(15at.%).Refering to attached drawing 2, ingredient Surface scan is carried out to the material that the present embodiment obtains.
Refering to attached drawing 1, NiAl-Cr resulting to the present embodiment3C2(15at.%) carries out X-ray diffraction, obtains diffraction pattern Spectrum, it is seen that the structure of material is NiAl intermetallic compound phase and Cr3C2Ceramic phase, NiAl alloy epitaxy are equiaxed grain structure, Cr3C2 Ceramic phase is in net distribution on NiAl alloy epitaxy matrix, material yield strength 1740Mpa.
Embodiment 2
Wear-resistant netted Cr3C2Enhance the preparation method of NiAl alloy epitaxy:
Ball milling: selection Ni packet graphite powder, Ni powder, Al powder and Cr powder, by above-mentioned four kinds of components according to atomic percent ingredient (NiAl)0.85(Cr3C2)0.15Weigh powder.Wherein, the Ni packet graphite powder is 200 mesh, and the Ni powder is 400 mesh, the Al Powder is 200 mesh, and the Cr powder is 400 mesh.Weighed powder is put into be loaded into WC (tungsten carbide) ball grinder and carries out ball milling, Then WC ball mixes 10h with the speed of 200r/min under protection of argon gas, is uniformly mixed as abrading-ball, ratio of grinding media to material 3:1 Starting powder product.
SPS sintering: being packed into graphite jig for mixed-powder, be subsequently placed in SPS discharge plasma sintering furnace and be sintered, Sintering parameter are as follows: vacuum degree is lower than 5 × 10-3Pa, heating rate are 15 DEG C/min, and sintering temperature is 1100 DEG C, and sintering pressure is 30MPa, soaking time 10min, after sintering, material cools to room temperature with the furnace and obtains wear-resistant netted Cr3C2Enhance NiAl Alloy, i.e. NiAl-Cr3C2(15at.%).
Materials microstructure: NiAl alloy epitaxy is equiaxed grain structure, Cr3C2Ceramic phase is in net distribution on NiAl alloy epitaxy matrix. Refering to attached drawing 3, electron microscope tissue scanning is carried out to the material that the present embodiment obtains.The present embodiment material yield strength and reality Example 1 is close.
Embodiment 3
Wear-resistant netted Cr3C2Enhance the preparation method of NiAl alloy epitaxy:
Ball milling: selection Ni packet graphite powder, Ni powder, Al powder and Cr powder, by above-mentioned four kinds of components according to atomic percent ingredient (NiAl)0.90(Cr3C2)0.10Weigh powder.Wherein, the Ni packet graphite powder is 200 mesh, and the Ni powder is 400 mesh, the Al Powder is 200 mesh, and the Cr powder is 400 mesh.Weighed powder is put into be loaded into WC (tungsten carbide) ball grinder and carries out ball milling, Then WC ball mixes 8h as abrading-ball, ratio of grinding media to material 2.5:1 with the speed of 400r/min under protection of argon gas, it is equal to obtain mixing Even starting powder product.
SPS sintering: being packed into graphite jig for mixed-powder, be subsequently placed in SPS discharge plasma sintering furnace and be sintered, Sintering parameter are as follows: vacuum degree is lower than 5 × 10-3Pa, heating rate are 20 DEG C/min, and sintering temperature is 1300 DEG C, and sintering pressure is 50MPa, soaking time 4min, after sintering, material cools to room temperature with the furnace and obtains wear-resistant netted Cr3C2Enhance NiAl Alloy, i.e. NiAl-Cr3C2(10at.%).Refering to attached drawing 5, ingredient Surface scan is carried out to the material that the present embodiment obtains.
Refering to attached drawing 4, NiAl-Cr resulting to the present embodiment3C2(10at.%) carries out X-ray diffraction, obtains diffraction pattern Spectrum, it is seen that the structure that material is made in the present embodiment is NiAl intermetallic compound phase, Cr3C2Ceramic phase and a small amount of Cr23C6Ceramics Phase, NiAl alloy epitaxy are equiaxed grain structure, and in net distribution on NiAl alloy epitaxy matrix, material yield strength is ceramic phase 1530Mpa。
Test example
Abrasion test
It will be used as test group made from embodiment 1, embodiment 2, embodiment 3, as a control group by NiAl alloy epitaxy, carries out resistance to Mill property comparative test.
The abrasion resistance properties of alloy sell disk-type friction abrasion tester using HT-1000, and abrasive material is diameter 6mm Si3N4Ceramic Balls, test temperature are 25 DEG C, 600 DEG C, 800 DEG C, and gliding cable structure is 0.19m/s, and load is 10N, test period 60min.Wear rate is calculated according to formula W=V/ (SF), and wherein W is wear rate;V is wear volume, is surveyed using surface profiler Amount;S is sliding distance;F is load.
Test result is referring to table 1 and attached drawing 6.
Wear rate (unit × 10 of the NiAl alloy epitaxy in room temperature~800 DEG C obtained by 1 embodiment 1-3 of table-5mm3/Nm)
It can be seen that by table 1 and attached drawing 6, for the NiAl alloy epitaxy of control group at 800 DEG C, wear rate is 11.34 × 10-5mm3/ Nm, hence it is evident that wear rate when higher than 25 DEG C of room temperature, and the resulting NiAl-Cr of embodiment 1-2 as test group3C2 The resulting NiAl-Cr of (15at.%), embodiment 33C2(10at.%), in the temperature range of room temperature~800 DEG C, not only wear rate Very little is lower than 1.13 × 10-5mm3/ Nm, and wear rate amplitude of variation is smaller, the wherein resulting NiAl-Cr of embodiment 13C2Mill Loss rate is minimum.As it can be seen that NiAl alloy epitaxy made from embodiment 1-3 has good abrasion resistance properties, i.e., in wide warm territory With excellent wearability.
The experiment of room temperature compression stress
Embodiment 1, embodiment 2, embodiment 3 are subjected to room temperature compression stress-strain experiment, room temperature compression stress-strain Curve is referring to attached drawing 7.
As seen from Figure 7, the yield strength of the NiAl alloy epitaxy of control group is 685MPa, and resulting as example 1 NiAl-Cr3C2The yield strength of (15at.%) is 1740MPa, the resulting NiAl-Cr of example 23C2The surrender of (15at.%) is strong It spends close to embodiment 1, the resulting NiAl-Cr of embodiment 33C2The yield strength of (10at.%) is 1530MPa.It can be seen that embodiment NiAl alloy epitaxy made from 1-3 has high yield strength.
Beneficial effects of the present invention: NiAl intermetallic compound forms equiax crystal, the three-dimensional netted Cr being formed in situ3C2Pottery Porcelain reinforced phase is constructed on equiax crystal matrix, and the structure of in-situ preparation reticulated ceramic enhancing intermetallic compound is formd.It is netted Cr3C2Enhancing NiAl alloy epitaxy has high intensity, and yield strength is not less than 1530MPa.Netted Cr3C2Enhance NiAl alloy epitaxy in width There is excellent wear-resisting property, in the wide temperature range of room temperature~800 DEG C, wear rate is not higher than 1.15 × 10 in temperature range-5mm3/Nm。
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (6)

1. a kind of wear-resistant netted Cr3C2Enhance the preparation method of NiAl alloy epitaxy, which is characterized in that steps are as follows:
1) ball milling
Ni packet graphite powder, Ni powder, Al powder and Cr powder are weighed respectively, and said components are fully enclosed in WC ball grinder and carry out ball milling, Obtain uniformly mixed starting powder product;
2) SPS is sintered
Step 1) resulting product is packed into graphite jig, is subsequently placed in SPS discharge plasma sintering furnace, is lower than 5 in vacuum degree ×10-3It is sintered under Pa, after sintering, material cools to room temperature with the furnace and obtains wear-resistant netted Cr3C2Enhance NiAl to close Gold.
2. the wear-resistant netted Cr of one kind according to claim 13C2Enhance the preparation method of NiAl alloy epitaxy, which is characterized in that It is (NiAl) that the content of the Ni packet graphite powder, the Ni powder, the Al powder and the Cr powder, which corresponds to atomic percent ingredient,(1-x) (Cr3C2)x
3. the wear-resistant netted Cr of one kind according to claim 23C2Enhance the preparation method of NiAl alloy epitaxy, which is characterized in that 0.05≤x≤0.30。
4. the wear-resistant netted Cr of one kind according to claim 2 or 33C2Enhance the preparation method of NiAl alloy epitaxy, feature exists In the Ni packet graphite powder is 200 mesh, and the Ni powder is 400 mesh, and the Al powder is 200 mesh, and the Cr powder is 400 mesh.
5. the wear-resistant netted Cr of one kind according to claim 43C2Enhance the preparation method of NiAl alloy epitaxy, which is characterized in that The heating rate of SPS sintering is 10~20 DEG C/min, and sintering temperature is 1100~1300 DEG C, soaking time is 4~ 10min, sintering pressure are 30~50MPa.
6. the wear-resistant netted Cr of one kind according to claim 53C2Enhance the preparation method of NiAl alloy epitaxy, which is characterized in that The condition of the ball milling: WC ball is as abrading-ball, and ratio of grinding media to material is 2~3:1, under protection of argon gas with the speed of 200~400r/min Mix 8~10h.
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CN114835496A (en) * 2022-04-21 2022-08-02 合肥工业大学 Cr (chromium) 3 C 2 Method for preparing block material

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