CN109465972A - Stone material Combined rope based on diamond wire saw cuts mining method and device - Google Patents

Stone material Combined rope based on diamond wire saw cuts mining method and device Download PDF

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Publication number
CN109465972A
CN109465972A CN201811358331.7A CN201811358331A CN109465972A CN 109465972 A CN109465972 A CN 109465972A CN 201811358331 A CN201811358331 A CN 201811358331A CN 109465972 A CN109465972 A CN 109465972A
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China
Prior art keywords
saw
rope
hawser
cord
rope groove
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CN201811358331.7A
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Chinese (zh)
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付永伦
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/045Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

A kind of stone material Combined rope based on diamond wire saw cuts mining method, diamond wire saw has used hawser saw and cord to saw two kinds respectively, thick rope saw string ball outer diameter is 2~8mm bigger than thin rope saw string ball outer diameter, hawser is sawed in preceding use, for cord saw in rear use, the installation that the saw kerf of hawser saw is sawed for cord provides channel;The present invention solves ornamental stone mine rope and cuts borehole frequency height, this big industry problems of difficulty, and productivity effect is greatly improved, and greatly reduces the cost of winning in mine.Realize that two groups of ropes saw biggish to diamond bead outer diameter gap carries out gradation driving, driving device structure is simple, cheap to the improvement cost of existing equipment;Its application method is simple, its main points can be grasped by slightly training those of ordinary skill;King kong stone rope groove and small diamond rope groove are arranged in same set of driving device, using flexible.

Description

Stone material Combined rope based on diamond wire saw cuts mining method and device
Technical field
The present invention relates to a kind of rope that the stone material Combined rope based on diamond wire saw cuts mining method and adapt to it Saw the structure technology of driving device.
Background technique
Ornamental stone ore body is cut using diamond wire saw, and is inserted into Pneumatic pushing bag using cutting saw kerf Stone material chorista is elapsed, has been the recovery method of domestic ornamental stone most mainstream at present.Except only a few isolate it is lofty small-sized Ore body can be outer using rope saw encirclement cutting, generallys use other two kinds of cutting modes: pressure rope patterning method and channel patterning method.Pressure Rope patterning method is using dedicated directive wheel or work column, and installing rope is sawed in two parallel or substantially parallel holes, compressing Rope saw is cut from aperture towards bottom hole direction, and this cutting mode is also referred to as blind cutting method, using more in stone hole mining, in stone material It is seldom utilized in strip mining transformation.Pressure rope patterning method exploitation is because rope saw installation is relatively complicated, and cutting efficiency is low, and non-mainstream Rope cut mining method, it is channel patterning method that the rope of mainstream, which cuts mining method, and channel patterning method first has to produce in stone material ore body Raw channel, ability installing rope saw are cut.The method for generating channel is usually exactly to drill through through-hole, there are three types of through-hole is general: single Through-hole, doubled via, three through-holes, wherein single-pass hole, which is suitable only for ore body, can be drilled machine drill away from penetrating, and cutting area is no more than In the case where saw peak load of restricting, occasional is used, using being more doubled via and three through-holes, especially three through-holes. In order to smoothly be inserted into Pneumatic pushing bag, saw kerf cannot be too small, and the beading outer diameter for saw of restricting accordingly can not be too small;In order to improve Cutting efficiency, rope saw string ball outer diameter can not be excessive, therefore, the rope saw string ball outer diameter that ornamental stone mine is selected at present, and usually Between 10.5mm~11.5mm, standardized in national standard GB/T 30470-2013 beading outer diameter be respectively 8.5mmm, 9.0mm, The rope of six kinds of specifications of 10.5mm, 11.0mm, 11.5mm is sawed, wherein the rope saw of two kinds of specifications of outer diameter 8.5mmm, 9.0mm is used for stone Material processing, stone mining generally use tri- kinds of specifications of outer diameter 10.5mm, 11.0mm, 11.5mm.The stone mining gold of the prior art Hard rock bead rope sawing machine, there is usually one diamond bead rope grooves for rope saw main drive wheel and airborne directive wheel, although producer With model difference, but the opening size of diamond bead rope groove is consistent, usually with outer diameter 10.5mm, 11.0mm, The rope saw of these three specifications of 11.5mm is adapted, if rope saw outer diameter is excessive, can not be installed;Outer diameter is too small, due to frictional force Deficiency, rope saw is easy to skid during driving.Due to being cut using the very close rope saw of same specification or specification Exploitation, the cutting saw kerf of early period can not saw installation for subsequent rope and provide channel, and each is patrolled cutting, it is necessary to be drilled through in advance logical The defect in hole, this recovery method is that drilling frequency is high, also high to the required precision of drilling, in existing drilling device and skill Under the conditions of art, the fault rate of perforation is very high, and it is difficult to drill.In the case where through-hole perforation is second-rate, rope saw installation is tired Difficulty, or even can not install.
Scientific and technological magazine and Chinese patent literature are retrieved, not yet discovery hawser saw combines exploitation stone digging with cord saw Report does not also find the driving dress combined with king kong stone rope groove with small diamond rope groove for being exclusively used in stone mining rope saw The report set, at home or a blank, therefore the existing technology needs to be improved and developed for the technology of this respect.
Summary of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the present invention, which provides a kind of hawser saw and combines with cord saw, exploits stone material Method and rope saw driving device, it is intended to reduce drilling hole amount in recovery process and reduce drilling difficulty.
The technical solution adopted by the present invention to solve the technical problems is:
Stone material Combined rope based on diamond wire saw cuts mining method, and diamond wire saw has used hawser respectively Saw and cord saw two kinds, and thick rope saw string ball outer diameter is 2~8mm bigger than thin rope saw string ball outer diameter, and hawser saw exists in preceding use, cord saw After use, the installation sawed for cord of saw kerf of hawser saw provides channel;Its recovery method includes the following steps:
A, through-hole is drilled through on stone material ore body;
B, through-hole described in step A is first passed through, installation hawser saw is cut, obtains hawser and saw 1 saw kerf;
C, it is penetrated through according to mining distribution drilling with saw kerf described in step B;
D, by drilling described in saw kerf described in step B and step C, installation cord saw carries out cutting for remaining face It cuts, obtains stone material chorista.
In order to implement above-mentioned technical proposal, rope saw driving device of the present invention includes rope saw main drive wheel, airborne directive wheel It is all made of duplex type slot structure, is axially formed with big adhesive tape card arranged side by side along rope saw main drive wheel, airborne directive wheel outer circle Slot and small adhesive tape card slot form king kong stone beading rope groove and small diamond bead rope groove, king kong after installing the adhesive tape of adaptation Stone bead string rope trough aperture dimension is 2~8mm bigger than small diamond bead string rope trough aperture dimension, king kong stone beading rope groove and small Buddha's warrior attendant Beading outer diameter of the opening size of stone beading rope groove respectively with hawser saw and cord saw is adapted, primary flywheel duplex type slot structure and machine It is consistent to carry directive wheel duplex type slot structure.
The duplex type slot structure driving device, small diamond bead string rope trough aperture dimension are greater than 5mm, the main driving of saw of restricting Wheel outside diameter is 500mm~2000mm, and airborne directive wheel outside diameter is 80mm~600mm.
Hawser saw cord saw is prior art diamond wire saw, and outer diameter can use national standard, be also possible to Other specifications;Saw restrict in addition to the Double-rope groove driving device, rest part is same as the prior art.
Compared with prior art, the invention has the advantages that
Present invention employs hawser saws to combine exploitation with cord saw, it is only necessary to a doubled via or single-pass hole, so that it may complete Cutting is patrolled at first of hawser saw, cord saw can easily pass through from hawser saw saw kerf, and hawser saws saw kerf instead of rear as a result, Continuous part drilling, in this way, the quantity of subsequent drilling at least reduces half, hawser saws saw kerf for the outer diameter that drills, Area is sufficiently large, originally patrol cutting exploitation subsequent drilling be all with hawser saw saw kerf perforation, therefore not to the required precision of drilling Height, drilling become very easy.The present invention solves ornamental stone mine rope and cuts borehole frequency height, this big industry of difficulty Problem, productivity effect are greatly improved, and greatly reduce the cost of winning in mine.With king kong stone rope groove and small diamond The Double-rope groove driving device of rope groove may be implemented two groups of ropes saw biggish to diamond bead outer diameter gap and carry out gradation driving, Driving device structure is simple, cheap to the improvement cost of existing equipment;Its application method is simple, slightly trains to those of ordinary skill Instruction can grasp its main points;King kong stone rope groove and small diamond rope groove are arranged in same set of driving device, using flexible.
Detailed description of the invention
Fig. 1 is hawser saw of the present invention and cord saw contrast schematic diagram;
Fig. 2 is the structural schematic diagram of driving device of the present invention;
Fig. 3 is axial section enlarged drawing at Figure 1A, B, C tri-;
Fig. 4 is exploitation ore body schematic diagram;
Fig. 5~Figure 11 is that hawser saw provides facade channel exploitation flow chart;
Figure 12~Figure 18 is that hawser saw provides bottom surface channel exploitation flow chart;
Wherein: 1. hawser saw 2. cords saw, the 3. rope rope big adhesive tape card slot 6. of the airborne directive wheel 5. of saw of saw main drive wheel 4. Small 7. adhesive tape of adhesive tape card slot, 8. king kong stone beading rope groove, 9. small diamond bead rope groove 10. 11. vertical hole 12. of ore body to be exploited 15. hawser of facade hawser saw cut saw facade saw kerf 16. is indulged with the rope saw 14. of Double-rope groove driving device in vertical equity hole 13. The horizontal facade cord saw cut 20. in bottom surface 19. that three bottom surface transverse horizontal hole 17.. cord saw cuts 18. have cut completion is longitudinal It is thin that 21. transverse horizontal hole of lateral aperture, 22. bottom surface hawser saw cut, 23. hawser saw 24. 3 vertical holes 25. of bottom surface saw kerf indulge facade Rope saw cut 26. has cut the horizontal facade cord saw cut of vertical facade 27. of completion.
Specific embodiment
In the following, the present invention is further described for combination drawings and examples, but do not limit the scope of the present invention.
Embodiment 1
Hawser saw 1 provides the exploitation of facade channel, and hawser saws 1 beading outer diameter 11.5mm, and cord saws 2 beading outer diameter 8.5mm, such as Shown in Fig. 1, rope saw Double-rope groove driving device is as shown in Figure 2 and Figure 3, and ore body 10 to be exploited is as shown in figure 4, a king kong stone beading Rope groove 8 and small diamond bead rope groove 9 saw 1 beading outer diameter with hawser respectively and cord is sawed 2 beading outer diameters and is adapted, and exploit process It is as follows:
Position drills through doubled via a: vertical hole 11, a vertical equity hole 12 as shown in Figure 5;
As shown in fig. 6, rope saw installs Double-rope groove driving device, hawser saw 1 is installed using king kong stone beading rope groove 8, It carries out facade to crack cutting 14, a hawser is obtained after cutting and saws 1 facade saw kerf 15, as shown in Figure 7;
As shown in figure 8, boring transverse horizontal hole 16 at D, E, F tri-, 1 facade saw kerf 15 is sawed with the hawser that step b is generated and is passed through It is logical;
As shown in figure 9, utilizing small diamond bead rope groove 9 at the hole D, installation cord saw 2 carries out bottom surface cutting 17;
As shown in Figure 10, small diamond bead rope groove 9 is utilized at the hole D, installation cord saw 2 carries out horizontal facade cutting 19;
The stone material chorista generated to the above cutting is moved, and new ore body as shown in figure 11 is obtained;
Tri- steps of d, e, f are repeated at two hole E, F, cutting exploitation is originally patrolled in completion.
Embodiment 2: hawser saw 1 provides the exploitation of bottom surface channel, and hawser saws 1 beading outer diameter 14mm, thin rope saw string ball outer diameter 10.5mm, as shown in Figure 1, rope saw Double-rope groove driving device is as shown in Figure 2 and Figure 3, ore body 10 to be exploited is as shown in figure 4, great Jin Hard rock beading rope groove 8 and small diamond bead rope groove 9 saw 1 beading outer diameter with hawser respectively and cord is sawed 2 beading outer diameters and is adapted, It is as follows to exploit process:
Doubled via: a vertical equity hole 20, a transverse horizontal hole 21 is bored by position shown in Figure 12;
As shown in figure 13, rope saw installs Double-rope groove driving device, installs hawser saw 1 using king kong stone beading rope groove 8, It carries out bottom surface to crack cutting 22, a hawser will be obtained after cutting and saws 1 bottom surface saw kerf 23, as shown in figure 14;
As shown in figure 15, vertical hole 24 is bored at G, H, I tri-, saws the perforation of 1 bottom surface saw kerf 23 with the hawser that step i is generated;
As shown in figure 16, small diamond bead rope groove 9 is utilized at the hole G, installation cord saw 9 carries out vertical facade cutting 25;
As shown in figure 17, small diamond bead rope groove 9 is utilized at the hole G, installation cord saw 9 carries out horizontal facade cutting 27;
The stone material chorista generated to the above cutting is moved, and new ore body as shown in figure 18 is obtained;
Tri- steps of k, l, m are repeated at two hole H, I, cutting exploitation is originally patrolled in completion.
Above-described is only the preferred embodiment of the present invention.It should be understood that coming for those of ordinary skill in the art It says, without departing from the principle of the present invention, several changes and improvements can also be made, also should be regarded as belonging to guarantor of the invention Protect range.

Claims (4)

1. the stone material Combined rope based on diamond wire saw cuts mining method, which is characterized in that diamond wire saw difference Hawser saw (1) and cord has been used to saw (2) two kinds, hawser saw (1) beading outer diameter is 2~8mm bigger than cord saw (2) beading outer diameter, Hawser saws (1) in preceding use, and cord saws (2) in rear use, and the installation that the saw kerf of hawser saw (1) saws (2) for cord provides channel;
The step of exploiting stone material is:
A, through-hole is drilled through on stone material ore body;
B, through-hole described in step A is first passed through, installation hawser saw (1) is cut, and hawser saw (1) saw kerf is obtained;
C, it is penetrated through according to mining distribution drilling with saw kerf described in step B;
D, by drilling described in saw kerf described in step B and step C, installation cord saw (2) carries out the cutting in remaining face, Obtain stone material chorista.
2. rope saw driving device used by recovery method according to claim 1, including rope saw main drive wheel (3), Airborne directive wheel (4), which is characterized in that main drive wheel (3), airborne directive wheel (4) are all made of duplex type slot structure, along main drive wheel (3), airborne directive wheel (4) outer circle is axially formed with big adhesive tape card slot (5) and small adhesive tape card slot (6) arranged side by side, and installation is suitable The adhesive tape (7) answered forms king kong stone beading rope groove (8) and small diamond bead rope groove (9), king kong stone beading rope groove (8) afterwards Opening size is 2~8mm bigger than small diamond bead rope groove (9) opening size, king kong stone beading rope groove (8) and small diamond string The opening size of pearl rope groove (9) is adapted with the beading outer diameter of hawser saw (1) and cord saw (2) respectively, primary flywheel (3) Double-rope groove Structure is consistent with airborne directive wheel (4) duplex type slot structure.
3. rope saw driving device used by recovery method according to claim 2, which is characterized in that small diamond bead Rope groove (9) opening size is greater than 5mm.
4. rope saw driving device used by recovery method according to claim 2, which is characterized in that the rope main driving of saw Wheel (3) outside diameter is 500mm~1500mm, and airborne directive wheel (4) outside diameter is 80mm~600mm.
CN201811358331.7A 2018-11-15 2018-11-15 Stone material Combined rope based on diamond wire saw cuts mining method and device Pending CN109465972A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201811358331.7A CN109465972A (en) 2018-11-15 2018-11-15 Stone material Combined rope based on diamond wire saw cuts mining method and device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111364991A (en) * 2020-03-20 2020-07-03 冯烈龙 Marble single-head tunneling method based on diamond bead saw
CN113803075A (en) * 2021-09-15 2021-12-17 中国铁建大桥工程局集团有限公司 Efficient and environment-friendly tunnel excavation construction method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07205138A (en) * 1994-01-24 1995-08-08 Takao Sato Stone material quarrying method
US7150277B1 (en) * 2005-11-12 2006-12-19 Georgia Stone Quarries Inc. Pivoting guide pulley stand for wire saw
CN201342735Y (en) * 2009-02-10 2009-11-11 山东大学 Two-wheel multi-rope diamond bead stringing saw
CN202029247U (en) * 2011-05-10 2011-11-09 山东大学 Multi-wire diamond string bead saw and wire positioning device
CN104695962A (en) * 2015-02-11 2015-06-10 泉州市洛江区双阳金刚石工具有限公司 Combined type stone block exploiting method
CN206416337U (en) * 2016-12-23 2017-08-18 福建省霞浦县众源机械有限公司 Marble exploitation rope saw

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07205138A (en) * 1994-01-24 1995-08-08 Takao Sato Stone material quarrying method
US7150277B1 (en) * 2005-11-12 2006-12-19 Georgia Stone Quarries Inc. Pivoting guide pulley stand for wire saw
CN201342735Y (en) * 2009-02-10 2009-11-11 山东大学 Two-wheel multi-rope diamond bead stringing saw
CN202029247U (en) * 2011-05-10 2011-11-09 山东大学 Multi-wire diamond string bead saw and wire positioning device
CN104695962A (en) * 2015-02-11 2015-06-10 泉州市洛江区双阳金刚石工具有限公司 Combined type stone block exploiting method
CN206416337U (en) * 2016-12-23 2017-08-18 福建省霞浦县众源机械有限公司 Marble exploitation rope saw

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111364991A (en) * 2020-03-20 2020-07-03 冯烈龙 Marble single-head tunneling method based on diamond bead saw
CN111364991B (en) * 2020-03-20 2022-01-28 冯烈龙 Marble single-head tunneling method based on diamond bead saw
CN113803075A (en) * 2021-09-15 2021-12-17 中国铁建大桥工程局集团有限公司 Efficient and environment-friendly tunnel excavation construction method
CN113803075B (en) * 2021-09-15 2024-05-31 中国铁建大桥工程局集团有限公司 Efficient and environment-friendly tunnel excavation construction method

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Application publication date: 20190315

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