Process for manufacturing low-temperature die pressing tee joint by utilizing X80 steel plate
Technical Field
The invention relates to the technical field of processing of three-way pipes, in particular to a process for manufacturing a low-temperature die pressing tee joint by utilizing an X80 steel plate.
Background
In recent years, long-distance pipeline projects are designed and constructed in the direction of large output and low energy consumption along with the large domestic and foreign demand for natural gas as clean energy and strategic development and storage. The adoption of high-steel grade, large-caliber and high-pressure pipeline transportation has become a development trend of long-distance pipeline engineering construction. Meanwhile, the low temperature resistance of the pipeline material is improved, and the heat-preservation heat tracing facility of the pipeline in the alpine region is removed.
The high-steel-grade pipeline steel material is easy to have low-temperature brittle fracture after long-term bare pipe operation in an extreme low-temperature environment (45 ℃ below zero), and the high-steel-grade pipeline steel material is limited by an alloy system and a controlled rolling process, so that the realization of good toughness in the low-temperature environment has great technical difficulty. The large-caliber seamed tee joint has a plurality of quality risk points (due to the technical bottlenecks that the wall thickness difference of all parts of the whole large-caliber tee joint and the weld metal of a high-steel-grade product are sensitive to the hot processing temperature, the strength and the toughness have inverse proportional trend along with the temperature change and the like), and the large-caliber seamed tee joint is influenced by factors such as installation stress, operation stress, geological change and the like according to the service characteristics of the tee joint, so that the stress is complex, the final whole quality state of the tee joint needs to accurately meet the requirements of engineering standards, and the developed process and key nodes need to be capable of ensuring the quality stability after batch production so as to ensure the safe operation of application engineering.
In patent CN108239720A, a method for pressing a tee pipe fitting by using an X80 steel-grade plate is disclosed, wherein the pressing forming temperature is 900-.
How to improve homogeneity, strength, toughness and low temperature resistance of a molded tee joint is a problem to be solved urgently at present.
Disclosure of Invention
The invention aims to provide a process for manufacturing a low-temperature die pressing tee joint by using an X80 steel plate. The process is used for preparing the homogeneous, high-strength and high-toughness three-way pipe fitting by using a technical means of combining welding and pressing.
The invention discloses a process for manufacturing a low-temperature die pressing tee joint by using an X80 steel plate, which comprises the following steps of:
selecting an X80 steel plate with the thickness of 58mm as a raw material;
cutting a raw material into rectangular blanks;
rolling the rectangular blank into a cylindrical blank, and welding longitudinal welding seams of the cylindrical blank;
carrying out first tempering treatment on the welded cylindrical blank, carrying out fixed point welding on a longitudinal welding line of the cylindrical blank, and then putting the cylindrical blank into a heat treatment furnace for tempering treatment to eliminate the rolling stress of the high-strength steel;
carrying out hot-press molding treatment on the blank subjected to the first tempering treatment, namely completing a tee joint molding procedure in a heating state according to the sequence of flattening, rounding, bulging, opening, drawing and rounding, wherein the heating temperature of hot-press molding is 910-930 ℃, and the heat preservation time is 72.5 min;
the method is similar to the method of carrying out sub-temperature quenching on each heating pass of the tee joint. And the pressing amount of each pass of the tee joint is strictly controlled to avoid the side surface of the tee joint from being concave or folded. The side mould of the branch pipe is arranged on the upper part during bulging, and the direction of the side mould is consistent with the heating direction of the pipe blank, so that repeated turning during tapping, quenching and entering the mould is avoided, the heat loss is reduced, the designed rolling quantity of each pass is ensured, and the rolling passes are reduced;
shaping and flattening the cooled tee pipe blank, then putting the tee pipe blank into a heat treatment furnace for quenching and secondary tempering process treatment, and completely dissolving all trace elements in crystals after the tee pipe blank is subjected to final quenching and secondary tempering heat treatment to form an ultrafine bainite structure so that the properties of the surfaces and the cores of the finished parent metal and the welding line are uniform. And thus obtaining a high-quality tee joint finished product which meets the standard and is suitable for being butted with a trunk pipeline, wherein the quenching temperature is 865-885 ℃, the heat preservation time is 50min, then the product is rapidly cooled to the room temperature, the second tempering treatment is carried out, the second tempering temperature is 640-660 ℃, the heat preservation time is 150min, and the product is discharged from the furnace for natural air cooling after the heat preservation is finished.
Preferably, the percentage of each element of the X80 steel is as follows: c0.06%, Mn 1.5%, Si 0.23%, Cr0.15%, Mo 0.39%, V0.037%, Ni 0.77%, Nb 0.045%, Cu 0.14%, and the balance of Fe and inevitable impurities, wherein non-metallic inclusions are less than or equal to 1.5 level, the grain size is more than or equal to 10 level, CE is more than or equal to 10 levelPcmIs 0.2%.
Preferably, the welding rod used for welding is E11016-G/L-80 SN.
Preferably, during welding treatment, the preheating temperature is 190-210 ℃, the interlayer temperature is less than or equal to 200 ℃, the welding current is controlled to be less than or equal to 180A, the welding speed is more than or equal to 18cm/min, the heat input is less than or equal to 20KJ/cm, and the deposited metal with good toughness is obtained by strictly controlling the heat input during welding. The problems of softening of welding seams and heat affected zones and formation of brittle tissues are solved. .
Preferably, the first tempering temperature is 740-760 ℃, and the treatment time is 145 min.
Preferably, when the tee pipe fitting is placed into a heat treatment furnace for quenching and secondary tempering process treatment, the tee pipe fitting is stacked in the heat treatment furnace in a single layer mode, so that a welding seam is in a horizontal position, and the interval between the tee pipes and the furnace wall and the furnace bottom is guaranteed to be larger than or equal to 300 mm.
Preferably, after quenching and heat preservation are finished, the three-way pipe fitting is rapidly put into water within 1 minute and continuously moves at a constant speed in a water pool, so that the whole pipe fitting is cooled to room temperature within 5 minutes, and good hardenability is achieved.
Compared with the prior art, the invention has the following beneficial effects: the three-way pipe fitting prepared by combining the welding process and the press forming process by using the X80 steel plate improves the loss allowance of grain size and strength caused by repeated heating and longer heating time in the processing process, can be normally used for a long time in extremely cold weather at minus 45 ℃, has fine grain size, higher strength and lower welding crack sensitivity coefficient, greatly improves the homogeneity degree of each part of the product, and is suitable for the operating environment at minus 45 ℃.
Drawings
FIG. 1 is a metallographic structure of a tee branch pipe prepared according to an embodiment of the invention;
FIG. 2 is a metallographic structure diagram of a main pipe of a tee pipe fitting prepared according to an embodiment of the invention;
FIG. 3 is a metallographic structure diagram of a weld of a tee fitting prepared according to an embodiment of the invention.
Detailed Description
The technical solution of the present invention is explained below with reference to the accompanying drawings and specific embodiments.
Examples
A process for manufacturing a low-temperature die pressing tee joint by using an X80 steel plate comprises the following steps:
selecting an X80 steel plate with the thickness of 58mm as a raw material, wherein the percentage of each element of the X80 steel material is as follows: c0.06%, Mn 1.5%, Si 0.23%, Cr 0.15%, Mo 0.39%, V0.037%, Ni 0.77%, Nb 0.045%, Cu 0.14%, and the balance of Fe and unavoidable impurities at level 1.5, the grain size is 10, and CE is grade 10Pcm0.2 percent;
cutting a raw material into rectangular blanks;
rolling a rectangular blank into a cylindrical blank, welding a longitudinal welding line of the cylindrical blank, wherein during welding treatment, the preheating temperature is 200 ℃, the interlayer temperature is 150 ℃, the welding current is controlled to be 150A, the welding speed is 20cm/min, the heat input is 18KJ/cm, and the model of the adopted welding rod is E11016-G/L-80 SN;
carrying out first tempering treatment on the welded cylindrical blank, wherein the tempering temperature is 750 ℃, and preserving heat for 145 min;
hot-pressing the blank subjected to the first tempering treatment to prepare a large-caliber three-way pipe fitting with the diameter of 1422 and 1422mm, wherein the heating temperature is 920 ℃, and the heat preservation time is 72.5 min;
the tee pipe blank formed by hot pressing is wholly immersed into a water tank to be cooled to room temperature;
shaping and leveling the cooled tee pipe blank, then placing the tee pipe blank into a heat treatment furnace for quenching and secondary tempering process treatment, namely placing the tee pipe fitting into the heat treatment furnace for quenching and secondary tempering process treatment, placing the tee pipe fitting into the heat treatment furnace in a single-layer stacking mode to enable a welding line to be in a horizontal position and ensure that the interval between the tee pipes and the furnace wall and the furnace bottom are larger than or equal to 300mm, preferably 350mm, the quenching temperature is 875 ℃, keeping the temperature for 50min, rapidly placing the tee pipe fitting into water within 1 min after quenching and heat preservation, enabling the tee pipe fitting to continuously move at a constant speed in a water pool, reducing the whole tee pipe fitting to room temperature within 5min to achieve good penetration, then carrying out secondary tempering treatment, keeping the temperature for 150min at 650 ℃, and taking the tee pipe fitting out of the furnace for natural air cooling after heat preservation. The specific data of the strength, elongation, hardness and grain size of the branch pipe, the main pipe and the weld zone of the tee pipe fitting are shown in table 1.
TABLE 1
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Tensile strength
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Yield strength
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Elongation percentage
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Hardness (HV10)
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Grain size
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Branch pipe
|
725MPa
|
625MPa
|
25%
|
250
|
11 stage
|
Main pipe
|
721MPa
|
628MPa
|
25%
|
245
|
11 stage
|
Weld seam
|
730MPa
|
620MPa
|
25%
|
248
|
11 stage |
Fig. 1-3 are metallographic structure diagrams of branch pipes, main pipes and welding seams of the tee pipe fitting prepared by the embodiment of the invention, and it can be seen that the tee pipe fitting prepared by the invention has the same structure, and the welding seam area is also homogenized after being processed, so that the service life of the tee pipe fitting is greatly prolonged.
The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.