CN109463653A - A kind of preparation method using centrifugal separation technology production ball product - Google Patents
A kind of preparation method using centrifugal separation technology production ball product Download PDFInfo
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- CN109463653A CN109463653A CN201811298766.7A CN201811298766A CN109463653A CN 109463653 A CN109463653 A CN 109463653A CN 201811298766 A CN201811298766 A CN 201811298766A CN 109463653 A CN109463653 A CN 109463653A
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- 238000000926 separation method Methods 0.000 title claims abstract description 30
- 238000005516 engineering process Methods 0.000 title claims abstract description 23
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000006187 pill Substances 0.000 claims abstract description 88
- 238000001816 cooling Methods 0.000 claims abstract description 43
- 108010073771 Soybean Proteins Proteins 0.000 claims abstract description 20
- 235000019710 soybean protein Nutrition 0.000 claims abstract description 20
- 235000019764 Soybean Meal Nutrition 0.000 claims abstract description 5
- 239000004455 soybean meal Substances 0.000 claims abstract description 5
- 238000000605 extraction Methods 0.000 claims abstract description 4
- 238000004513 sizing Methods 0.000 claims abstract description 4
- 239000002253 acid Substances 0.000 claims abstract 2
- 239000000463 material Substances 0.000 claims description 53
- 239000005457 ice water Substances 0.000 claims description 35
- 238000010411 cooking Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 235000020997 lean meat Nutrition 0.000 claims description 15
- 235000013372 meat Nutrition 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 229920002261 Corn starch Polymers 0.000 claims description 3
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- 239000008120 corn starch Substances 0.000 claims description 3
- 229940099112 cornstarch Drugs 0.000 claims description 3
- 235000011194 food seasoning agent Nutrition 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 235000021317 phosphate Nutrition 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- 235000021110 pickles Nutrition 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000009461 vacuum packaging Methods 0.000 claims description 3
- 230000000050 nutritive effect Effects 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 5
- 235000016709 nutrition Nutrition 0.000 abstract description 4
- 239000004615 ingredient Substances 0.000 abstract description 3
- 238000005360 mashing Methods 0.000 abstract 1
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 238000010257 thawing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 5
- 238000001879 gelation Methods 0.000 description 4
- 238000009835 boiling Methods 0.000 description 3
- 238000007667 floating Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 101100298222 Caenorhabditis elegans pot-1 gene Proteins 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 235000015277 pork Nutrition 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 108010082495 Dietary Plant Proteins Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 235000021120 animal protein Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 235000020776 essential amino acid Nutrition 0.000 description 1
- 239000003797 essential amino acid Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- 235000015220 hamburgers Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/67—Reformed meat products other than sausages
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
- A23B4/00—General methods for preserving meat, sausages, fish or fish products
- A23B4/005—Preserving by heating
- A23B4/0053—Preserving by heating with gas or liquids, with or without shaping, e.g. in form of powder, granules or flakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/426—Addition of proteins, carbohydrates or fibrous material from vegetable origin other than sugars or sugar alcohols
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D3/00—Devices using other cold materials; Devices using cold-storage bodies
- F25D3/02—Devices using other cold materials; Devices using cold-storage bodies using ice, e.g. ice-boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D31/00—Other cooling or freezing apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
- Y02A40/963—Off-grid food refrigeration
Abstract
The present invention discloses a kind of preparation method using centrifugal separation technology production ball product, and processing step includes: to prepare soybean protein isolate, sorting, defrosting, Minced Steak, mashing, marinated, sizing, cook, is cooling, packaging；Wherein prepare soybean protein isolate step are as follows: defatted soybean meal is sunk by extraction, centrifuge separation, acid, secondary separation, neutralizes and be dried to obtain soybean protein isolate；A kind of preparation method using centrifugal separation technology production ball product of the present invention increases the nutritional ingredient in pill product, so that pill product obtained has the characteristics that nutritive value is high by adding the soybean protein isolate being centrifugally separating to obtain in pill product.
Description
Technical field
The present invention relates to food processing technology fields, and in particular to be it is a kind of using centrifugal separation technology make ball product
Preparation method.
Background technique
The pill products such as burger, fish ball possess long history in China, very popular.The production method of early stage is
Beat pork with wooden stick, the salt soluble protein in pork allowed sufficiently to be precipitated, in this, as emulsifier by raw material fat and
Moisture emulsifies to form a kind of stabilized slurry substance, and reshaping, boiling system form.
As the improvement of people's living standards, requirement of the people to pill product is also higher and higher, how pill product is improved
Mouthfeel and nutritive value are the emphasis directions of pill product manufacturing enterprise research and development.
Soybean protein isolate is a kind of full price egg produced as raw material by centrifugal separation technology using low temperature desolventizing Soybean Meal
White based food additive.For protein content 90% or more, amino acid classes have nearly 20 kinds, and contain someone in soybean protein isolate
Body essential amino acid.Its is full of nutrition, cholesterol-free, is the kind of alternative animal protein few in number in vegetable protein
One of.
In view of this, the applicant furthers investigate in view of the above-mentioned drawbacks in the prior art, there is this case generation then.
Summary of the invention
The main purpose of the present invention is to provide a kind of preparation method using centrifugal separation technology production ball product, systems
The pill product obtained has the characteristics that nutritive value is high.
In order to achieve the above objectives, solution of the invention is:
A kind of preparation method using centrifugal separation technology production ball product comprising following processing step:
A, prepare soybean protein isolate: defatted soybean meal passes through extraction, centrifuge separation, sour heavy, secondary separation, neutralization and drying
Obtain soybean protein isolate；
B, the pig back leg lean meat of freezen protective and pig back fat meat at -18 DEG C sorting: are selected；
C, thaw: pig back leg lean meat and fat meat thaw at 0~10 DEG C；
D, Minced Steak: the pig back leg lean meat to have thawed and pig back fat meat are put into meat grinder and twisted carefully；
E, it being beaten: thin pig back leg lean meat and pig back fat meat will be twisted, beater tub is added, stirring is shut down after 3 minutes, according to
Secondary addition cornstarch, phosphate, seasoning and soybean protein isolate, continues to mix 2 minutes；
F, it pickles: being pickled 10 hours at 0-5 DEG C；
G, be formed: pill product is embedded in 50~55 DEG C of water after molding machine forms, and the time 10~20 minutes；
H, it cooks；
I, cooling: being quickly placed in cooling in ice water for the pill product after cooking, then picks up drained rear -35 DEG C of feeding
Instant freezer is cooling until central temperature is lower than -18 DEG C；
J, it packs: being packed using vacuum packaging bag；
Further, the drying steps prepared in soybean protein isolate step are realized using spray dryer.
Further, back leg lean meat selects diameter 4mm orifice plate in the Minced Steak step, and show condition selects diameter 3mm orifice plate.
Further, the cooking step specifically: the pill product after sizing is placed in 80~90 DEG C of water, the time 10~
20 minutes.
Further, the cooling step is realized using cooling device；The cooling device includes ice water containment drum, the ice
Ice water is provided in water containment drum；The first material passing passage passed through for pill product, institute are provided on the ice water containment drum side wall
It states and is formed with hopper below the first material passing passage；Setting accommodates basket, the receiving basket and the first punishment in advance in the ice water containment drum
The second material passing passage is provided on the opposite side wall in channel；Ice where second material passing passage and first material passing passage
The distance between water capacity Na Tongcebi is less than the diameter of pill product；The receiving basket has cooling position and discharge position, works as institute
When stating receiving basket in cooling position, first material passing passage and the second material passing passage relative misalignment, second punishment in advance lead to
The position in road is lower than the first material passing passage；When the receiving basket is in discharge position, first material passing passage and the second mistake
Material channel is connected.
Further, the receiving basket includes the first side plate, bottom plate, the second side plate and top plate, the second material passing passage shape
At on first side plate；It is formed on the top plate for putting into the input port accommodated in basket for pill product；First side
Plate is hinged with bottom plate, and the bottom plate and the second side plate are hinged, and second side plate and top plate are hinged, the top plate and the first side plate
Hingedly；First side plate, bottom plate, the second side plate and top plate form parallelogram sturcutre；First side plate, bottom plate,
Two side plates and the edge of top plate two sides are connected separately with blocking net, two blocking nets and the first side plate, the second side plate and bottom
Plate surrounds the sky for preventing pill product from leaking out jointly and receives space；Driving mechanism is also connected on the top plate, the driving mechanism will
The receiving basket is promoted to discharge position and one end by the bottom plate far from the first side plate tilts upwards.
Further, the driving mechanism includes drive rod, support and sliding slot, the drive rod and the fixed company of the top plate
It connects, the support and the ice water containment drum are integrally formed, and the sliding slot is formed on the support；The drive rod is supported in institute
It states in sliding slot；Spacing block set is formed on first side plate, the inner sidewall of the ice water containment drum is formed with limiting slide seat, institute
Spacing block set is stated to be slidably arranged in limiting slide seat.
Further, it is also formed on the top plate and supports folding for limit the top plate and the first side plate rotational angle
Block.
Further, the cooking step is realized using cooking device；The cooking device includes saucepan, electrothermal tube and discharging
Plate；The saucepan horizontal cross-section is in rectangle, and the electrothermal tube is arranged below the saucepan, and saucepan is arranged in the reclaiming plate
On broadside；The cooking device further includes that turning wheel above saucepan and that pill product is allocated to reclaiming plate direction, institute is arranged in
The blade being provided on turning wheel for stirring pill product is stated, the water-immersed depth capacity of blade is greater than the straight of pill product
Diameter.
Further, the turning wheel includes discharging turning wheel and several transmission turning wheels, the leaf of the discharging turning wheel
Pill product is dialed out to the reclaiming plate by piece, several described transmission turning wheel intervals, which are arranged and pill product is allocated to discharging, stirs
Wheel.
After adopting the above structure, a kind of preparation method using centrifugal separation technology production ball product of the present invention,
By adding the soybean protein isolate being centrifugally separating to obtain in pill product, the nutritional ingredient in pill product is increased, so that system
The pill product obtained has the characteristics that nutritive value is high.
At 50~55 DEG C, this temperature is conducive to the gelation of pill product for temperature control in type-approval process, avoids because of temperature
Excessively high to cause too fast gelation, the grease that pill product is embedded in desmachyme originally can largely flow out, influence product mouthfeel and
Appearance.
Detailed description of the invention
Fig. 1 is that the present invention relates to a kind of flow charts of preparation method that ball product is made using centrifugal separation technology.
Fig. 2 is the structural schematic diagram of cooking device and cooling device when cooling device is in cooling position.
Fig. 3 is the structural schematic diagram of cooking device and cooling device when cooling device is in discharge position.
Fig. 4 is the schematic diagram of the section structure of cooking device.
Fig. 5 is the structural schematic diagram for the cooling device that cooling device is in when cooling down position.
Fig. 6 is the structural schematic diagram of cooling device when cooling device is in discharge position.
Fig. 7 is ice water containment drum and the decomposition texture schematic diagram for accommodating basket.
Fig. 8 is the ice water containment drum of another angle and the decomposition texture schematic diagram for accommodating basket.
Fig. 9 is the schematic diagram of the section structure of cooling device.
Figure 10 is structure enlargement diagram at A in Fig. 6.
Figure 11 is the structure enlargement diagram in Fig. 8 at B.
Figure 12 is the schematic diagram of the section structure of buffer platform.
In figure: saucepan 1；Buffer platform 11；Horizontal segment 111；Tilting section 112；Inclined surface 113；The water surface 12；Electrothermal tube 2；Out
Flitch 3；Permeable hole 31；Shaft 32；Spacing projection 33；Otic placode 34；Arc-shaped slot 35；Discharge turning wheel 41；Transmit turning wheel 42；
Blade 43；Pill product 5；
Ice water containment drum 6；Hopper 61；First material passing passage 62；Accommodate basket 7；First side plate 71, bottom plate 72, the second side plate
73；Top plate 74；Input port 741；Support folded block 742；Second material passing passage 75；Drive rod 8；Support 81；Sliding slot 811；Limit convex
Block 82；Limiting slide seat 83；Drive handle 84.
Specific embodiment
In order to further explain the technical solution of the present invention, being explained in detail below by specific embodiment the present invention
It states.
It as shown in Figures 1 to 12, is a kind of preparation that ball product is made using centrifugal separation technology of the present invention
Method comprising following processing step:
A, prepare soybean protein isolate: defatted soybean meal passes through extraction, centrifuge separation, sour heavy, secondary separation, neutralization and drying
Obtain soybean protein isolate.
B, the pig back leg lean meat of freezen protective and pig back fat meat at -18 DEG C sorting: are selected；
C, thaw: pig back leg lean meat and fat meat thaw at 0~10 DEG C.
D, Minced Steak: the pig back leg lean meat to have thawed and pig back fat meat are put into meat grinder and twisted carefully.
E, it being beaten: thin pig back leg lean meat and pig back fat meat will be twisted, beater tub is added, stirring is shut down after 3 minutes, according to
Secondary addition cornstarch, phosphate, seasoning and soybean protein isolate, continues to mix 2 minutes.
F, it pickles: being pickled 10 hours at 0-5 DEG C.
G, be formed: pill product 5 is embedded in 50~55 DEG C of water after molding machine forms, and the time 10~20 minutes.It is preferred that
It is 15 minutes
H, it cooks.
I, cooling: will be cooling in the pill product 5 after cooking quickly merging ice water, then pick up drained rear feeding -35
DEG C instant freezer is cooling until central temperature is lower than -18 DEG C.
J, it packs: being packed using vacuum packaging bag.
In this way, a kind of preparation method using centrifugal separation technology production ball product of the present invention, by ball system
The soybean protein isolate being centrifugally separating to obtain is added in product 5, increases the nutritional ingredient in pill product 5, so that ball system obtained
Product 5 have the characteristics that nutritive value is high.
At 50~55 DEG C, this temperature is conducive to the gelation of pill product 5 for temperature control in type-approval process, avoids because of temperature
Excessively high to cause too fast gelation, 5 script of pill product, which is embedded in the grease in desmachyme, largely to flow out, influence product mouthfeel and
Appearance.
Preferably: the drying steps prepared in soybean protein isolate step are realized using spray dryer.
Preferably, back leg lean meat selects diameter 4mm orifice plate in the Minced Steak step, and show condition selects diameter 3mm orifice plate.
Preferably, the cooking step specifically: be placed in the pill product 5 after sizing in 80~90 DEG C of water, the time 10
~20 minutes, preferably 15 minutes.Boiling process makes pill product 5 mature, while by the sterilizing of high temperature, so that pill product
5 are in stable state, convenient for saving.
Preferably, as shown in Figure 2 to Figure 3, cooking device is respectively adopted in the cooking and cooling step and cooling device is real
It is existing.
Preferably, as shown in Fig. 5 to Fig. 8, the cooling device includes ice water containment drum 6, is set in the ice water containment drum 6
It is equipped with ice water；The first material passing passage 62 passed through for pill product 5, first mistake are provided on 6 side wall of ice water containment drum
Material is formed with hopper 61 below channel 62；Setting accommodates basket 7 in the ice water containment drum 6, and the receiving basket 7 and the first punishment in advance are logical
The second material passing passage 75 is provided on the opposite side wall in road 62；Second material passing passage 75 and 62 institute of the first material passing passage
6 side wall of ice water containment drum between distance be less than pill product 5 diameter.
The receiving basket 7 has cooling position and discharge position, when the receivings basket 7, which is in, cools down position, described the
The position of 75 relative misalignment of one material passing passage 62 and the second material passing passage, second material passing passage 75 is lower than the first material passing passage
62；When the receiving basket 7 is in discharge position, first material passing passage 62 is connected with the second material passing passage 75.
It is cooled down in the investment of pill product 5 to receiving basket 7, by the way that the receiving basket 7 is promoted to discharging after the completion of cooling
Position, first material passing passage 62 is connected with the second material passing passage 75 at this time, then the pill product 5 accommodated in basket 7
It is entered in hopper 61 and is collected with the second material passing passage 75 by the first material passing passage 62.When the receiving basket 7 is in cooling position
When setting, due to first material passing passage 62 and 75 relative misalignment of the second material passing passage, the pill product accommodated in basket 7
5 can not pass through first material passing passage 62.
When the receiving basket 7 is in discharge position, due to the first material passing passage 62 and second material passing passage 75 at this time
It is connected, the pill product 5 accumulated in basket 7 that accommodates can automatically roll to first material passing passage 62, enter back into institute
It states in hopper 61.It compared to basket 7 will be accommodated proposes that pill product 5 is poured out again completely from ice water containment drum 6, by the way that discharging is arranged
The first material passing passage 62 and second material passing passage 75 being connected when position, it is only necessary to which the receiving basket 7 is promoted to discharging
Position can reduce the lift stroke for accommodating basket 7 it is not necessary that the receiving basket 7 is lifted out ice water containment drum 6 completely, from
And the labor intensity of worker or the volume and complexity of machinery can be reduced.Preferably, the cooling device can with it is described
Cooking device is used cooperatively, and also can be used alone.
As shown in Figures 2 and 3, it is preferable that the reclaiming plate 3 is rotatably connected to the broadside of saucepan 1 by shaft 32
On.The outlet of the reclaiming plate 3 is overlapped on the receiving basket 7；When the receiving basket 7 is in cooling position, the discharging
The outlet port of plate 3 is lower than the shaft 32 of reclaiming plate 3；When the receiving basket 7 is in discharge position, the reclaiming plate 3 goes out
Mouth position is higher than the shaft 32 of reclaiming plate 3.Pill product 5 after cooking in this way is cold by carrying out in the landing of reclaiming plate 3 to receiving basket 7
But, halfway without human intervention.
When the receiving basket 7 is in discharge position, since the outlet port of the reclaiming plate 3 is higher than turning for reclaiming plate 3
Axis 32, pill product 5 cannot pass through the reclaiming plate 3 and enter in the receiving basket 7, but boiled by keeping out for reclaiming plate 3
In pot 1；This ensure that avoiding pill product 5 in saucepan 1 from being directly entered to ice water appearance when the receiving basket 7 is in discharge status
It receives the hopper 61 of bucket 6 and cooling without ice water, ensure that the uniformity of 5 mouthfeel of pill product, be conducive to the product for promoting pill product 5
Matter.
Further, it as shown in Figure 1, being wholely set spacing projection 33 on the reclaiming plate 3, is set on the saucepan 1
It is equipped with otic placode 34, is provided with arc-shaped slot 35 in the otic placode 34；The spacing projection 33 is slided in the arc-shaped slot 35.
The range of 3 rotational angle of reclaiming plate is limited by the arc-shaped slot 35, so that when the cooling device is removed, institute
Stating reclaiming plate 3 also can effectively be supported.
Preferably, as shown in Figures 6 to 9, the receiving basket 7 includes the first side plate 71, bottom plate 72, the second side plate 73 and top
Plate 74, second material passing passage 75 are formed on first side plate 71；It is formed on the top plate 74 for being thrown for pill product 5
Enter to accommodate the input port 741 in basket 7；First side plate 71 and bottom plate 72 are hinged, and the bottom plate 72 and the second side plate 73 are hinged,
Second side plate 73 and top plate 74 are hinged, and the top plate 74 and the first side plate 71 are hinged；First side plate 71, bottom plate 72,
Second side plate 73 and top plate 74 form parallelogram sturcutre；First side plate 71, bottom plate 72, the second side plate 73 and top plate 74
The edge of two sides, which is connected separately with, stops net (not shown), two blocking nets and the first side plate 71, the second side plate 73
The sky that surrounding jointly with bottom plate 72 prevents pill product 5 from leaking out receives space；Driving mechanism, the drive are also connected on the top plate 74
The receiving basket 7 is promoted to discharge position and tilts the bottom plate 72 upwards far from one end of the first side plate 71 by motivation structure.
Parallelogram sturcutre is formed by first side plate 71, bottom plate 72, the second side plate 73 and top plate 74 in this way, in the mechanism
Driving under, the bottom plate 72 of the receiving basket 7 in discharge position tilts upwards far from one end of the first side plate 71, accommodate
Pill product 5 in basket 7 easier can be rolled under the action of inclined bottom plate 72 to second material passing passage 75, favorably
Accommodating the pill product 5 in basket 7 in guarantee can tumble completely to the hopper 61 of the ice water containment drum 6, avoid the need for worker Jie
It is complete to enter ability discharging, promotes the using effect of cooling device, reduces labor intensity of workers.
As shown in Fig. 5 to Figure 11, the driving mechanism includes drive rod 8, support 81 and sliding slot 811, the drive rod 8
It is fixedly connected with the top plate 74, the support 81 is integrally formed with the ice water containment drum 6, and the sliding slot 811 forms described
On support 81；The drive rod 8 is supported in the sliding slot 811.
Spacing block set 82 is formed on first side plate 71, the inner sidewall of the ice water containment drum 6 is formed with limit and slides
Seat 83, the spacing block set 82 is slidably arranged in limiting slide seat 83.Preferably, the spacing block set in the limiting slide seat 83
82 quantity is at least 3；The spacing block set 82 and the limiting slide seat 83 for guarantee second material passing passage 75 with
The distance between 6 side wall of ice water containment drum where first material passing passage 62 is less than the diameter of pill product 5.It can be avoided ball
Product 5 enters in the gap between first side plate 71 and the ice water containment drum 6.The spacing block set 82 and the limit
Position slide 83 slide first side plate 71 can only in the vertical direction, cooperates with the drive rod 8 and completes to promote first
The movement of side plate 71.
When needing the receiving basket 7 switching to discharge position from cooling position, worker moves downwards the drive rod
8, the drive rod 8 is supported in the sliding slot 811, and the drive rod 8 is fulcrum with the sliding slot 811, forms a lever,
It drives top plate 74 to move upwards, and then the receiving basket 7 is driven to move upwards.Since the drive rod 8 and the top plate 74 are solid
Fixed connection, drive rod 8 can turn over certain angle, while top plate 74 when the drive rod 8 drives top plate 74 to move upwards
It turns an angle, in addition first side plate 71, bottom plate 72, the second side plate 73 and top plate 74 form parallelogram sturcutre,
The one end of the bottom plate 72 far from the first side plate 71 can tilt upwards.To realize that the driving mechanism mentions the receiving basket 7
While rising to discharge position can the bottom plate 72 be tilted a certain angle upwards far from one end of the first side plate 71, to be conducive to
The pill product 5 accommodated in basket 7 being capable of complete unloading.Preferably, driving handle 84 is also formed on the drive rod 8；It is logical
Crossing handle enables worker to be easier comfortably to drive the drive rod 8.
In order to limit the maximum angle of angle between top plate 74 and the first side plate 71, dead-centre position, the top are avoided the formation of
It is also formed on plate 74 and supports folded block 742 for limit 71 rotational angle of the top plate 74 and the first side plate, as shown in Figure 10.
Folded block 742 and the drive rod 8 is supported to cooperate, when it is described support folded block 742 and supported with first side plate 71 connect
When touching, the angle between the top plate 74 and first side plate 71 reaches maximum, so as to limit the rotation of drive rod 8 most
Wide-angle, worker only need to drive the drive rod 8 until turning motionless, have the characteristics that easy to operate.
Preferably, the cooking device includes saucepan 1, electrothermal tube 2 and reclaiming plate 3；1 horizontal cross-section of saucepan is in square
Shape, the electrothermal tube 2 are arranged below the saucepan 1, and the reclaiming plate 3 is arranged on the broadside of saucepan 1；The cooking device
Further include turning wheel be arranged in above saucepan 1 and that pill product 5 is allocated to 3 direction of reclaiming plate, is provided on the turning wheel
For stirring the blade 43 of pill product 5.Further, the turning wheel passes through transmission mechanism (figure by motor (not shown)
In be not shown) driving.
Preferably, the water-immersed depth capacity of the blade 43 is greater than the diameter of pill product 5.Electrothermal tube 2 heats saucepan 1
In water to 80~90 DEG C, in use, pill product 5 is put into from the side far from reclaiming plate 3, since pill product 5 at this time is in not
Complete ripe state, pill product 5 can submergeds；With the progress of heating, pill product 5 can gradually float, when pill product 5 is well-done
Afterwards, reclaiming plate 3 can be allocated to by the turning wheel and is collected floating to the water surface 12.
Preferably, by adjusting the length of the saucepan 1 and the velocity of rotation of the turning wheel, so that pill product 5 is boiling
Time in pot 1 was at 10~20 minutes.
Preferably, the turning wheel includes discharging turning wheel 41 and several transmission turning wheels 42, the discharging turning wheel
Pill product 5 is dialed out to the reclaiming plate 3 by 41 blade 43, several described transmission turning wheels 42 interval settings and by pill product
5 are allocated to discharging turning wheel 41.It is dialled in this way, the pill product 5 for floating up to the water surface 12 will be gradually sent to discharging by transmission turning wheel 42
Driving wheel 41 is then transferred to pill product 5 by discharging turning wheel 41, realizes automatic collect.5 phase of pill product is picked up with traditional-handwork
Than, by transmission turning wheel 42 and discharge turning wheel 41 cooperation, realize pill product 5 cooking after self-emptying, realize from
Dynamicization efficiently produces.Further, the discharging turning wheel 41 can be passed through again with the transmission turning wheel 42 by single motor
Transmission mechanism is driven, can also each discharging turning wheel 41 motor be respectively set driven with turning wheel 42 is transmitted.
Preferably, as shown in Fig. 2 to Fig. 4 and Figure 12, it is flat that buffering is provided between the discharging turning wheel 41 and reclaiming plate 3
Platform 11, the buffer platform 11 include horizontal segment 111 and tilting section 112；The tilting section 112 connects the horizontal segment 111 simultaneously
It is connected with 1 broadside of saucepan where the reclaiming plate 3；The distance of the horizontal segment 111 away from the water surface 12 is greater than the discharging and dials
The water-immersed depth capacity of blade 43 of driving wheel 41；And the distance of the horizontal segment 111 away from the water surface 12 is less than the discharging and dials
The sum of the water-immersed depth capacity of blade 43 of driving wheel 41 and 5 diameter of pill product.In this way, pill product 5 is by discharging turning wheel 41
It is gradually sent in buffer platform 11, the pill product 5 in buffer platform 11 is increasing, and mutual extrusion between pill product 5 is located at
Pill product 5 on the tilting section 112 is gradually squeezed to being collected on reclaiming plate 3.Further, the buffer platform 11
1 side wall of saucepan of two sides carries out increasing processing, so that the pill product 5 guaranteed in buffer platform 11 will not slide from two sides.
Preferably, as shown in figure 4, being provided with inclined surface 113 below the buffer platform 11；The inclined surface 113 can
Avoid the pill product 5 of 11 lower section of buffer platform when floating since the blocking of buffer platform 11 can not float；Due to being provided with inclination
Face 113, pill product 5 can reach the water surface 12 along inclined surface 113.
Preferably, several permeable holes 31 are provided on the reclaiming plate 3.Pill product 5 from saucepan 1 to reclaiming plate 3 when
Part water can be taken out of；By the way that permeable hole 31 is arranged, water can be leaked out from permeable hole 31, and excessive water is avoided to enter with pill product 5
In next step.
Above-described embodiment and schema and non-limiting product form and style of the invention, any technical field it is common
The appropriate changes or modifications that technical staff does it all should be regarded as not departing from patent category of the invention.
Claims (10)
1. a kind of preparation method using centrifugal separation technology production ball product, which is characterized in that it is comprised the following steps that:
A, prepare soybean protein isolate: defatted soybean meal is sunk by extraction, centrifuge separation, acid, secondary separation, neutralizes and be dried to obtain
Soybean protein isolate；
B, the pig back leg lean meat of freezen protective and pig back fat meat at -18 DEG C sorting: are selected；
C, thaw: pig back leg lean meat and fat meat thaw at 0~10 DEG C；
D, Minced Steak: the pig back leg lean meat to have thawed and pig back fat meat are put into meat grinder and twisted carefully；
E, be beaten: thin pig back leg lean meat will be twisted and beater tub is added in pig back fat meat, stirring is shut down after 3 minutes, successively plus
Enter cornstarch, phosphate, seasoning and soybean protein isolate, continuess to mix 2 minutes；
F, it pickles: being pickled 10 hours at 0-5 DEG C；
G, be formed: pill product is embedded in 50~55 DEG C of water after molding machine forms, and the time 10~20 minutes；
H, it cooks；
I, cooling: being quickly placed in cooling in ice water for the pill product after cooking, and it is quick-frozen then to pick up drained rear -35 DEG C of feeding
Machine is cooling until central temperature is lower than -18 DEG C；
J, it packs: being packed using vacuum packaging bag.
2. a kind of preparation method using centrifugal separation technology production ball product as described in claim 1, which is characterized in that institute
The drying steps prepared in soybean protein isolate step are stated to realize using spray dryer.
3. a kind of preparation method using centrifugal separation technology production ball product as described in claim 1, which is characterized in that institute
It states back leg lean meat in Minced Steak step and selects diameter 4mm orifice plate, show condition selects diameter 3mm orifice plate.
4. a kind of preparation method using centrifugal separation technology production ball product as described in claim 1, which is characterized in that institute
State cooking step specifically: the pill product after sizing is placed in 80~90 DEG C of water, the time 10~20 minutes.
5. a kind of preparation method using centrifugal separation technology production ball product as described in claim 1, which is characterized in that institute
Cooling step is stated to realize using cooling device；The cooling device includes ice water containment drum, is provided in the ice water containment drum
Ice water；The first material passing passage passed through for pill product is provided on the ice water containment drum side wall, under first material passing passage
Side is formed with hopper；Setting accommodates basket in the ice water containment drum, described to accommodate on the basket side wall opposite with the first material passing passage
It is provided with the second material passing passage；Between ice water containment drum side wall where second material passing passage and first material passing passage
Distance be less than pill product diameter；The receiving basket has cooling position and discharge position, when the receiving basket is in cooling
When position, the position of first material passing passage and the second material passing passage relative misalignment, second material passing passage is lower than first
Material passing passage；When the receiving basket is in discharge position, first material passing passage is connected with the second material passing passage.
6. a kind of preparation method using centrifugal separation technology production ball product as claimed in claim 5, which is characterized in that institute
Stating and accommodating basket includes the first side plate, bottom plate, the second side plate and top plate, and second material passing passage is formed in first side plate
On；It is formed on the top plate for putting into the input port accommodated in basket for pill product；First side plate and bottom plate are hinged, described
Bottom plate and the second side plate are hinged, and second side plate and top plate are hinged, and the top plate and the first side plate are hinged；First side
Plate, bottom plate, the second side plate and top plate form parallelogram sturcutre；First side plate, bottom plate, the second side plate and top plate two sides
Edge be connected separately with blocking net, two blocking nets and the first side plate, the second side plate and bottom plate surround jointly prevents ball
The sky that product leaks out receives space；Driving mechanism is also connected on the top plate, the receiving basket is promoted to by the driving mechanism
Discharge position and one end by the bottom plate far from the first side plate tilts upwards.
7. a kind of preparation method using centrifugal separation technology production ball product as claimed in claim 6, which is characterized in that institute
Stating driving mechanism includes, and drive rod, support and sliding slot, the drive rod are fixedly connected with the top plate, the support with it is described
Ice water containment drum is integrally formed, and the sliding slot is formed on the support；The drive rod is supported in the sliding slot；Described first
Spacing block set is formed on side plate, the inner sidewall of the ice water containment drum is formed with limiting slide seat, and the spacing block set sliding is set
It sets in limiting slide seat.
8. a kind of preparation method using centrifugal separation technology production ball product as claimed in claim 6, which is characterized in that institute
It states to be also formed on top plate and supports folded block for limit the top plate and the first side plate rotational angle.
9. a kind of preparation method using centrifugal separation technology production ball product as described in claim 1, which is characterized in that institute
It states and cooks step using cooking device realization；The cooking device includes saucepan, electrothermal tube and reclaiming plate；The saucepan level is cut
Face is in rectangle, and the electrothermal tube is arranged below the saucepan, and the reclaiming plate is arranged on the broadside of saucepan；The cooking dress
Setting further includes that turning wheel above saucepan and that pill product is allocated to reclaiming plate direction is arranged in, and is arranged on the turning wheel useful
In the blade for stirring pill product, the water-immersed depth capacity of blade is greater than the diameter of pill product.
10. a kind of preparation method using centrifugal separation technology production ball product as claimed in claim 9, which is characterized in that
The turning wheel includes discharging turning wheel and several transmission turning wheels, and the blade of the discharging turning wheel dials out to pill product
The reclaiming plate, several described transmission turning wheel intervals are arranged and pill product are allocated to discharging turning wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298766.7A CN109463653B (en) | 2018-11-02 | 2018-11-02 | Preparation method for preparing pill product by centrifugal separation technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298766.7A CN109463653B (en) | 2018-11-02 | 2018-11-02 | Preparation method for preparing pill product by centrifugal separation technology |
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| Publication Number | Publication Date |
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| CN109463653A true CN109463653A (en) | 2019-03-15 |
| CN109463653B CN109463653B (en) | 2021-10-08 |
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| CN202312840U (en) * | 2011-11-18 | 2012-07-11 | 东山融丰食品有限公司 | Ball cooking machine |
| CN202819577U (en) * | 2012-09-18 | 2013-03-27 | 福建海壹食品饮料有限公司 | Ball automatic cooling and collecting device |
| CN103609656A (en) * | 2013-11-29 | 2014-03-05 | 蓬莱京鲁渔业有限公司 | Fish ball cooling machine |
| CN203714744U (en) * | 2014-03-19 | 2014-07-16 | 陈莹星 | Fish ball taking out cooling conveying device |
| CN104643126A (en) * | 2013-11-15 | 2015-05-27 | 海欣食品股份有限公司 | Juicy beef ball and preparation method thereof |
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|---|---|---|---|---|
| CN202312840U (en) * | 2011-11-18 | 2012-07-11 | 东山融丰食品有限公司 | Ball cooking machine |
| CN202819577U (en) * | 2012-09-18 | 2013-03-27 | 福建海壹食品饮料有限公司 | Ball automatic cooling and collecting device |
| CN104643126A (en) * | 2013-11-15 | 2015-05-27 | 海欣食品股份有限公司 | Juicy beef ball and preparation method thereof |
| CN103609656A (en) * | 2013-11-29 | 2014-03-05 | 蓬莱京鲁渔业有限公司 | Fish ball cooling machine |
| CN203714744U (en) * | 2014-03-19 | 2014-07-16 | 陈莹星 | Fish ball taking out cooling conveying device |
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|---|---|
| CN109463653B (en) | 2021-10-08 |
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