CN109455556A - A kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type - Google Patents

A kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type Download PDF

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Publication number
CN109455556A
CN109455556A CN201811630063.XA CN201811630063A CN109455556A CN 109455556 A CN109455556 A CN 109455556A CN 201811630063 A CN201811630063 A CN 201811630063A CN 109455556 A CN109455556 A CN 109455556A
Authority
CN
China
Prior art keywords
coiled strip
deflector roll
rewinding machine
elasticity
rewinding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811630063.XA
Other languages
Chinese (zh)
Inventor
张迪
徐寅
赵鸿飞
骆鑫生
马庆进
崔蕴
石鸿广
刘洋
郭锐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Aerospace Changzheng Rocket Manufacturing Co Ltd
China Academy of Launch Vehicle Technology CALT
Original Assignee
Tianjin Aerospace Changzheng Rocket Manufacturing Co Ltd
China Academy of Launch Vehicle Technology CALT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Aerospace Changzheng Rocket Manufacturing Co Ltd, China Academy of Launch Vehicle Technology CALT filed Critical Tianjin Aerospace Changzheng Rocket Manufacturing Co Ltd
Priority to CN201811630063.XA priority Critical patent/CN109455556A/en
Publication of CN109455556A publication Critical patent/CN109455556A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/02Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032Controlling transverse register of web
    • B65H23/038Controlling transverse register of web by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/195Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
    • B65H23/1955Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations and controlling web tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/08Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H27/00Special constructions, e.g. surface features, of feed or guide rollers for webs
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05FSTATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
    • H05F3/00Carrying-off electrostatic charges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/11Dimensional aspect of article or web
    • B65H2701/113Size
    • B65H2701/1133Size of webs

Landscapes

  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

The invention discloses a kind of miniature automatic rewinding machines of multireel material applicability elasticity guide roll type, including transmission system and control system, the transmission system is equipped with elastic deflector roll and magnetic powder brake, the control system is equipped with controller and magnetic powders brake driver, the magnetic powder brake and elastic deflector roll match to form flexible control device, and the controller controls magnetic powder brake by magnetic powders brake driver;The transmission system is additionally provided with anti-static device.The present invention realizes the big volume coiled strip rewinding by variety classes, size into the function of rouleau coiled strip, and coiled strip may be implemented in the automatic deviation correction of rewinding process;The present invention realizes the automatic control of rewinding process, that is, automatically control based on, manually control supplemented by operating mode, and meet space product antistatic requirement;The present invention can avoid rewinding and hale problem since velocity jump makes pulling force be mutated caused coiled strip in the process.

Description

A kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type
Technical field
The invention belongs to space technology field, the multireel material applicability bullet applied to space flight general assembly process is especially related to Property guide roll type automatic rewinding machine.
Background technique
Carrier rocket, guided missile and other spacecrafts have solar heat protection, waterproof to pipeline, cable during general assembly, it is anti-knock etc. it is anti- Shield requires, therefore pipeline, cable etc. need to be wound heat-insulated, waterproof material (glass fiber tape, polyvinyl chloride band, polytetrafluoroethylene (PTFE) Band, waterproof jacket etc.).In order to facilitate winding, the manual rewinding of consumptive material (parent roll) will need to be rolled up greatly at rouleau (sub- volume).Craft rewinding at present It was far from satisfying the needs of active service model volume production and high quality already, and traditional rewinding device rewinding coiled strip is again relatively single One, it is unsatisfactory for requirement of the arrow material to antistatic, it is therefore desirable to design one kind and be suitable for a variety of coiled strips, and meet space product It is required that automation rewinding machine.
(1) manual rewinding has the following disadvantages:
I, working efficiency is low;
II, there may be electrostatic, to there are security risks with upper arrow product;
III, rewinding are of poor quality, and secondary injury may be generated to consumptive material and introduces fifth wheel;
IV, to body nocuousness, not can avoid glass fibre and be inhaled into expiration road.
(2) traditional rewinding device has the following disadvantages:
I, it is single to be applicable in coiled strip.Traditional rewinding device is the stability for guaranteeing coiled strip processing, folder of the single device to coiled strip Hold, detect all relatively simple, the parent roll width requirement of a variety of coiled strips cannot be applicable in, it cannot be guaranteed that after rewinding son volume elasticity symbol It closes and requires.
II, rewinding process control are lengthy and tedious.Traditional equipment is directed to short-range coil conveying, especially narrow and transparent coiled strip And it is not suitable for.
III, lack effective anti-static precautions, do not meet the antistatic standard of arrow product on aerospace enterprise group.
IV, traditional equipment volume are larger, are not suitable in space flight general assembly field application, and need multi-user collaborative operation.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type, For realizing automation rewinding, the band-like parent roll coiled strip of different parent roll spool diameters is passed through and rotates to form the son volume of certain size Coiled strip.
In order to achieve the above objectives, the technical scheme of the present invention is realized as follows:
A kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type, including transmission system and control system, it is described Transmission system is equipped with elastic deflector roll and magnetic powder brake, and the control system is equipped with controller and magnetic powders brake driver, described Magnetic powder brake and elastic deflector roll match to form flexible control device, and the controller is by magnetic powders brake driver to magnetic powder Brake is controlled;The transmission system is additionally provided with anti-static device.
Further, the transmission system includes feeding mechanism, stroke deflector roll A, elastic guide roller mechanism A, elastic deflector roll machine Structure B, stroke deflector roll B, coiling mechanism;Coiled strip is drawn by feeding mechanism, successively through overtravel deflector roll A, elasticity guide roller mechanism A and bullet Property guide roller mechanism B curl into sub- volume under the drive of coiling mechanism using stroke deflector roll B.
Further, the coiling mechanism is equipped with rewinding sensors in place, and the stroke deflector roll A is equipped with inspection material sensing Device, the rewinding sensors in place connect the control system with inspection material sensor.
Further, the elasticity guide roller mechanism A includes stroke deflector roll A ' and elastic deflector roll A ', the elasticity deflector roll machine Structure B includes stroke deflector roll B ' and elasticity deflector roll B '
Further, the elasticity deflector roll A ' is identical with elastic deflector roll B ' structure, mainly by roller, tension elastic rod, entangle Inclined ring A, correction ring B, spring, lapping plate composition;By rectifying a deviation on drum apparatus, ring A and correction ring B completes coil conveying process Steering and correction, tension elastic rod makes coiled strip moment during spooling be in tensioned state, avoids during spooling due to drawing Power mutation leads to guide roller deformation and coiled strip deformation.
Further, the feeding mechanism mainly by magnetic powder brake, bearing block, let off roll, coiled strip strap A, After coiled strip strap B composition, strap A and strap B fix coiled strip suspension, coiling mechanism matches with magnetic powder brake It closes, coiled strip is made to be in tensioned state always.
Further, the strap A is planar structure close to the side of siding;The strap B is the conical surface Structure is applicable in different parent roll spool diameters.
Further, the coiling mechanism is mainly made of crimping roller, barrel, curling clamping plate, and crimping roller is in direct current Under machine drives, the coiled strip that transmission comes is wound into.
Further, the control system is set in maintenance cabinet, and the transmission system is placed in maintenance cabinet outer wall suspension;It is described Control system include controller and touch screen connected to the controller, manual speed ratio show liquid crystal display, magnetic powders brake driver, Manual governing knob, several electric switching assemblies composition.
Further, the controller is single-chip microcontroller or PLC.
Compared with prior art, the present invention have it is following the utility model has the advantages that
1, the present invention realizes the big volume coiled strip rewinding by variety classes, size into the function of rouleau coiled strip, may be implemented Automatic deviation correction of the coiled strip in rewinding process;
2, the present invention realizes the automatic control of rewinding process, that is, automatically control based on, manually control supplemented by Working mould Formula, and meet space product antistatic requirement;
3, coiled strip caused by being mutated pulling force due to velocity jump during the avoidable rewinding of the present invention hales problem;
4, the present invention installs rewinding sensors in place, inspection material sensor during rewinding, has saved manpower monitoring;
5, anti-static device is mounted with inside equipment, eliminate the electrostatic hazard during rewinding, meet aerospace enterprise group pair The antistatic requirement of coiled strip;
6, equipment volume is small, operates convenient for single desktop;
7, using outer wall suspended structure, be conducive to replace coiled strip maintenance.
Detailed description of the invention
Fig. 1 is the main view of the embodiment of the present invention;
Fig. 2 is the rearview of the embodiment of the present invention;
Fig. 3 is the left view of the embodiment of the present invention;
Fig. 4 is the transmission system composition schematic diagram of the embodiment of the present invention;
Fig. 5 is the feeding mechanism schematic diagram of the embodiment of the present invention;
Fig. 6 is the elastic guide roller mechanism schematic diagram of the embodiment of the present invention.
Wherein:
1, buzzer;2, touch screen;3, power supply indicator;4, magnetic powders brake driver;
5, power switch;6, manual governing knob;7, emergency stop switch;
8, manual speed ratio shows liquid crystal display;9, radiator fan;
10, cabinet door is safeguarded;11, stabilizer blade;
12, feeding mechanism;13, elastic guide roller mechanism A;14, stroke deflector roll A;
15, elastic guide roller mechanism B;16, stroke deflector roll B;17, coiling mechanism;
18, rewinding sensors in place;19, inspection material sensor;
20, stroke deflector roll A ';21, elastic deflector roll A ';22, elastic deflector roll B ';
23, stroke deflector roll B ';24, magnetic powder brake;25, bearing block;
26, let off roll;27, coiled strip strap A;28, coiled strip strap B;
30, tension elastic rod;31, rectify a deviation ring A;32, lapping plate;
33, roller;34, rectify a deviation ring B;35 springs.
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase Mutually combination.
The present invention is mainly filled by feeding structure, elastic guide mechanism, deviation correction mechanism, coiling mechanism, testing agency, antistatic It sets and control system forms.Manually or automatically control is, it can be achieved that a variety of coiled strips, various sizes of rewinding work, when reaching Equipment voluntarily stops and alarms when setting rewinding thickness or scarce material.The preferable schematic diagram of the present invention is as shown in Figure 1, Figure 2, Figure 3 shows.
As shown in Figure 3, Figure 4, when equipment works, coiled strip is drawn by feeding mechanism 12, successively through overtravel deflector roll A14, bullet Property guide roller mechanism A13 (elastic guide roller mechanism form by stroke deflector roll A ' 20 and elastic deflector roll A ' 21) and elasticity guide roller mechanism B15 (elastic guide roller mechanism is formed by stroke deflector roll B ' 23 and elastic deflector roll B ' 22), using stroke deflector roll B16, in coiling mechanism 17 Sub- volume is curled under drive.The inspection material detection of sensor 19 ensures whether equipment feed is sufficient, 18 technology of rewinding sensors in place Detection son volume whether rewinding in place.
1) feeding mechanism:
The function of feeding structure is steadily conveyed to guide roller after the parent roll coiled strip that will be hung is fixed, mainly by magnetic powder system The compositions such as dynamic device 25, bearing block 25, let off roll 26, coiled strip strap A27, coiled strip strap B28, structure such as Fig. 5 institute Show.After coiled strip strap A27, coiled strip strap B28 fix coiled strip suspension, coiling mechanism 17 matches with magnetic powder brake 24 It closes, coiled strip is made to be in tensioned state always.
To make equipment be applicable in different parent roll spool diameters (different coiled strip median pore radius are not of uniform size), close to the side of siding Coiled strip strap A27 be planar structure, other side coiled strip strap B28 be cone structure.Feeding mechanism let off roll 26 It is fixed by bearing block 25 with shell, it is ensured that stable structure.
2) elastic guide roller mechanism:
Elastic deflector roll A ' 21 is identical with elastic deflector roll 22 structures of B ', mainly by roller 33, tension elastic rod 30, correction ring A31, correction ring B34, spring 35, lapping plate 32 form.Equipment is complete by correction ring A31 on 33 device of roller and correction ring B34 At the steering and correction of coiled strip transmission process.
Elastic guide roller structure main function is to be in coiled strip moment during spooling by tension elastic rod 30 to tighten shape State avoids deforming since pulling force mutation causes guide roller to deform with coiled strip during spooling.
3) coiling mechanism
Coiling mechanism is mainly made of crimping roller, barrel, curling clamping plate, and crimping roller will be oriented under direct current generator drive The coiled strip of mechanism transmission is wound into.
4) testing agency
Mainly there are two functions for equipment testing agency: one, can by the way that rewinding sensors in place 18 is arranged below crimping roller To realize that sub- coil diameter meets the requirements rear autostop and alarms.Two, in equipment running process, when coiled strip is used up, it is located at row Inspection material sensor 19 on journey deflector roll A14 is triggered, motor stalling, equipment alarm.
5) anti-static device
In order to meet antistatic requirement of the aerospace enterprise group to upper arrow (bullet) product, anti-static device built in equipment, to rewinding Rouleau out passes through antistatic process, meets arrow (bullet) standard.
(1) control system
Electric-control system of the invention is located in the power control cabinet on the left of suspended transmission mechanism, and electric-control system includes touch screen 2, hand Dynamic speed ratio shows liquid crystal display 8, magnetic powders brake driver 4, manual governing knob 6, several electric switching assemblies and controller composition. Equipment, which works, may be selected both of which, first is that manual work pattern, i.e., control rewinding revolving speed by manual governing knob 6, pass through Magnetic powders brake driver 4 manually adjusts tension, which is mainly used for the rewinding of strange coiled strip, in test optimum tension effect phase It is added to the coiled strip selection interface of automatic mode after the parameter of pass.Second is that automatic operation mode, i.e., be arranged current coiled strip by touch screen Tension values and whole story revolving speed make equipment voluntarily reach manual work state when running, which is defined most by data input The parameter of good winding is suitble to the direct rewinding work of common coiled strip.
Rewinding sensors in place used in detection device of the embodiment of the present invention and inspection material sensor are not limited to that is used Sensor is planted to reach work purpose.
The controller of the control system of the embodiment of the present invention uses single-chip microcontroller in present design, equally may be used using PLC To reach control effect.
The correction ring that the embodiment of the present invention uses is manual adjustment means, is imitated using the correction ring structure device of automatic telescopic Fruit is the same.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.

Claims (10)

1. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type, which is characterized in that including transmission system and control System, the transmission system are equipped with elastic deflector roll and magnetic powder brake, and the control system is equipped with controller and magnetic powders brake drives Dynamic device, the magnetic powder brake and elastic deflector roll match to form flexible control device, and the controller is driven by magnetic powders brake Dynamic device controls magnetic powder brake;The transmission system is additionally provided with anti-static device.
2. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type according to claim 1, which is characterized in that The transmission system includes feeding mechanism, stroke deflector roll A, elastic guide roller mechanism A, elastic guide roller mechanism B, stroke deflector roll B, coiling Mechanism;Coiled strip is drawn by feeding mechanism, successively through overtravel deflector roll A, elasticity guide roller mechanism A and elastic guide roller mechanism B, using Stroke deflector roll B curls into sub- volume under the drive of coiling mechanism.
3. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type according to claim 2, which is characterized in that The coiling mechanism is equipped with rewinding sensors in place, and the stroke deflector roll A is equipped with inspection material sensor, the rewinding sensors in place The control system is connected with inspection material sensor.
4. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type according to claim 2, which is characterized in that The elasticity guide roller mechanism A include stroke deflector roll A ' and elasticity deflector roll A ', the elasticity guide roller mechanism B include stroke deflector roll B ' and Elastic deflector roll B '.
5. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type according to claim 4, which is characterized in that The elasticity deflector roll A ' is identical with elastic deflector roll B ' structure, mainly by roller, tension elastic rod, correction ring A, correction ring B, spring, Lapping plate composition;The steering and correction of coil conveying process, tension bullet are completed by the ring A and ring B that rectifies a deviation that rectifies a deviation on drum apparatus Bar makes coiled strip moment during spooling be in tensioned state, avoids spooling in the process since pulling force mutation causes guide roller to deform It is deformed with coiled strip.
6. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type according to claim 2, which is characterized in that The feeding mechanism is mainly made of magnetic powder brake, bearing block, let off roll, coiled strip strap A, coiled strip strap B, Gu After clamp plate A and strap B fixes coiled strip suspension, coiling mechanism and magnetic powder brake cooperate, and coiled strip is made to be in taut always Tight state.
7. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type according to claim 6, which is characterized in that The strap A is planar structure close to the side of siding;The strap B is cone structure, is applicable in different parent roll lines Shaft diameter.
8. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type according to claim 2, which is characterized in that The coiling mechanism is mainly made of crimping roller, barrel, curling clamping plate, and crimping roller carrys out transmission under direct current generator drive Coiled strip is wound into.
9. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type according to claim 1, which is characterized in that The control system is set in maintenance cabinet, and the transmission system is placed in maintenance cabinet outer wall suspension;The control system includes control Device and touch screen connected to the controller, manual speed ratio show liquid crystal display, magnetic powders brake driver, manual governing knob, several Electric switching assembly composition.
10. a kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type according to claim 9, feature exist In the controller is single-chip microcontroller or PLC.
CN201811630063.XA 2018-12-28 2018-12-28 A kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type Pending CN109455556A (en)

Priority Applications (1)

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CN201811630063.XA CN109455556A (en) 2018-12-28 2018-12-28 A kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811630063.XA CN109455556A (en) 2018-12-28 2018-12-28 A kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type

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Publication Number Publication Date
CN109455556A true CN109455556A (en) 2019-03-12

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB9400083D0 (en) * 1994-01-05 1994-03-02 Wichita Company Ltd Control system
CN202878926U (en) * 2012-10-12 2013-04-17 陕西煤航安全印务有限公司 Code-spraying rewinding all-in-one machine
CN204369231U (en) * 2014-12-10 2015-06-03 长园长通新材料有限公司 A kind of automatic rolling device
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CN206927312U (en) * 2017-07-21 2018-01-26 邓州市锦泰纸塑业有限公司 A kind of packaging material electrostatic treatment devices
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Publication number Priority date Publication date Assignee Title
GB9400083D0 (en) * 1994-01-05 1994-03-02 Wichita Company Ltd Control system
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CN204400247U (en) * 2014-12-08 2015-06-17 国家烟草质量监督检验中心 Material package chuck and use the material package clamp device of this clamping head
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CN206927312U (en) * 2017-07-21 2018-01-26 邓州市锦泰纸塑业有限公司 A kind of packaging material electrostatic treatment devices
CN207482976U (en) * 2017-11-19 2018-06-12 安乡中意彩印包装有限责任公司 Color printing paper roll feeding device
CN208070937U (en) * 2018-03-12 2018-11-09 广州天力新材料科技有限公司 A kind of novel film coated tension control mechanism
CN209367491U (en) * 2018-12-28 2019-09-10 天津航天长征火箭制造有限公司 A kind of miniature automatic rewinding machine of multireel material applicability elasticity guide roll type

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Title
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《卷烟工艺与设备》编写组: "胶印设备与工艺", vol. 1, 中国轻工业出版社, pages: 170 - 171 *

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