CN109453844A - A kind of grape seed peel seperator - Google Patents
A kind of grape seed peel seperator Download PDFInfo
- Publication number
- CN109453844A CN109453844A CN201811586352.4A CN201811586352A CN109453844A CN 109453844 A CN109453844 A CN 109453844A CN 201811586352 A CN201811586352 A CN 201811586352A CN 109453844 A CN109453844 A CN 109453844A
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- China
- Prior art keywords
- grape
- strainer
- setting
- grape seed
- seed peel
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B5/00—Washing granular, powdered or lumpy materials; Wet separating
- B03B5/28—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation
- B03B5/30—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation using heavy liquids or suspensions
- B03B5/32—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation using heavy liquids or suspensions using centrifugal force
Abstract
The invention discloses a kind of grape seed peel seperators, belong to separation technology field, including crushing device, separator, collection device and feeding device, the feeding device is arranged on crushing device, in crushing device bottom, the collection device is arranged in separator bottom for the separator setting.By the present invention in that carrying out roller pincer attack with crushing device, grapestone and Grape Skin is enabled to be rapidly performed by separation, and rotate with water by separator, it is successively separated according to density, more grapestones are carried out using collection device and Grape Skin is separated and collected, so as to reach quick separation.
Description
Technical field
The present invention relates to separation technology field more particularly to a kind of grape seed peel seperators.
Background technique
It is about 64 tons that one grape wine factory for producing 200 tons of grape wine per year, which generates grape skin,.Include inside grape skin
Grape skin and flesh and grape pip, and what is the most way of grape wine factory? it is sold to peasant as fertilizer or marsh gas raw materials, very
It is extremely discarded.But this processing mode economic benefit is low, or even will cause the pollution of environment, if thus we think deeply can be Portugal
Grape seed peel can separately use.It can be used for distilling through investigation grape skin and produce brandy;After grape skin is dry
Or grinds, feed can be made, the feed of ox is especially made;Charcoal is made in the charing of skin slag, is Ideal adsorption agent;Skin slag can extract color
Element etc..And grape pip then has more multipurpose, grape pip procyanidin OPC oxidation resistance is 50 times of vitamin E, be can be used as
The raw material of health care product;Protect Human autopsy tissues, prevention and treatment heart disease, cancer, early ageing, diabetes, artery sclerosis etc.;Protect blood
Protection of pipe cardiovascular and cerebrovascular reduces cholesterol, prevents artery sclerosis, prevention cerebral hemorrhage, apoplexy, hemiplegia etc.;It is anti-radiation: effectively prevention
Damage with mitigation ultraviolet radiation to skin, the lipid peroxidation for inhibiting free radical to cause;Reduce computer, mobile phone, TV etc.
Radiation is injured caused by skin, internal organs;Edible oil can also be made: the oil content 12% or so of grape pip, it contains people
The necessary fatty acid of body, linoleic acid, cholesterol level are low.Just because of grape pip has so many effect, many nutriment are all needed
Want grape pip.
Grape wine plays more and more important effect in people's lives, and people increase its demand, grape wine
Brew industry starts largely to rise.There are some wasting phenomenons in grape wine brewing process, and grape wine factory brews grape at present
It is left a large amount of skin slag after drinking, the mass ratio of skin slag and grape wine is about 1:3, and the grape seed peel in one side pomace is difficult to point
From, on the other hand, many grapes have Zante currant now, therefore many people did not think the separating them of machinery, in
It is that a large amount of pomaces are fabricated to chemical fertilizer or biogas residue.But they do not see the value of grape pip, also just because of grape pip
Value, let us have started how research allows grape seed peel to separate.Due to there is no the separation machinery for grape skin both at home and abroad,
Similar separating mechanism is difficult to realize separation rapidly and efficiently, need to be subject to research and analysis.
Summary of the invention
The purpose of the present invention is to provide a kind of grape seed peel seperator, the technology to solve to be previously mentioned in background technique is asked
Topic.
A kind of grape seed peel seperator, including crushing device, separator, collection device and feeding device, the charging
Device is arranged on crushing device, and the separator setting is filled in crushing device bottom, the collection device setting in separation
Bottom set portion,
The crushing device includes gear, belt, belt pulley, motor and two extruding drums, described two extruding drums
Parallel side-by-side setting, and do not contact, the same side of two extruding drums, and ratcheting connection, the belt is arranged in the gear
Wheel is arranged in the shaft of motor, and the motor drives extruding drum to rotate through belt pulley and belt,
The collection device includes electric control valve and electromagnetic relay, and the outlet of separator is arranged in the electric control valve
Place, the electromagnetic relay are connect with electric control valve.
Further, the feeding device includes funnel remittance hopper and material outlet, and the material outlet is arranged in funnel
The upper end of two extruding drum cracks is arranged in the bottom of remittance hopper, the material outlet.
Further, the separator includes separating barrel, impeller and impeller shaft, and the bottom of impeller shaft is arranged in the impeller
Portion, the impeller is suspended on inside separating barrel by impeller shaft, and does not contact setting with separating barrel bottom.
Further, the collection device includes that collection strainer and drainage collecting tank, the collection strainer are set as channel-shaped
Structure, the collection strainer setting are collecting filter screen bottom in separator bottom, the drainage collecting tank setting.
Further, the collection strainer is made of two layers of strainer, and the aperture of wherein one layer of strainer is less than 3.0mm,
The aperture of other one layer of strainer is greater than 5.0mm, and the strainer upper end of small-bore is arranged in the strainer of large aperture.
Further, it is 4.9mm-5.1mm, described two extruding drums that the distance between described two extruding drums, which are greater than,
Rotation direction on the contrary, be inside side rotation.
Further, this programme further includes bracket and coaming plate, and the quantity of the bracket is four, and coaming plate is arranged in two branch
Square barrel is constituted on frame, the crushing device, separator and collection device are arranged in Square barrel.
It further, further include shaft and bearing on the crushing device, the bearing is arranged on the inside of coaming plate, and described turn
Axis passes through extruding drum, and both ends setting can roll setting on bearing.
Further, impeller setting is provided with water, the separating barrel in separating barrel from separating barrel bottom 5-8cm
Impeller is crossed in interior water logging.
Present invention employs above-mentioned technical proposal, the present invention is had following technical effect that
By the present invention in that carrying out roller pincer attack with crushing device, grapestone and Grape Skin are rapidly performed by
Separation, and rotate with water by separator, it is successively separated according to density, carries out more grapes using collection device
Son and Grape Skin are separated and have been collected, so as to reach quick separation.
Detailed description of the invention
Fig. 1 is integrated machine external structure schematic diagram of the invention.
Fig. 2 is integrated machine schematic diagram of internal structure of the invention.
Fig. 3 is drain hole structural schematic diagram of the invention.
Fig. 4 is electric control valve structural schematic diagram of the invention.
Fig. 5 is push-pull electromagnet structural schematic diagram of the invention.
It is numbered in figure: A- crushing device, B- separator, C- collection device, D- feeding device, 1- gear, 2- belt, 3-
Belt pulley, 4- motor, 5- belt pulley I, 6- separating barrel, 7- impeller, 8- electric control valve, 9- collect strainer, 10- drainage collecting tank,
11- bracket, 12- electromagnetic relay, 13- impeller shaft, 14- motor, 15- shaft, 16- bearing, 17- extruding drum, 18- funnel converge
Hopper, 19- material outlet.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention more comprehensible, referring to the drawings and preferred reality is enumerated
Example is applied, the present invention is described in more detail.However, it is necessary to illustrate, many details listed in specification are only to be
Reader is set to have a thorough explanation to one or more aspects of the present invention, it can also be with even without these specific details
Realize the aspects of the invention.
As shown in Figure 1, a kind of grape seed peel separator structure schematic diagram according to the present invention, including crushing device A, separation
Device B, collection device C and feeding device D, on crushing device A, the separator B setting exists for the feeding device D setting
The bottom crushing device A, the collection device C are arranged in the bottom separator B,
The crushing device A includes gear 1, belt 2, belt pulley 3, motor 4 and two extruding drums 17, described two to squeeze
The setting of 17 parallel side-by-side of pressure roller, and do not contact, the same side of two extruding drums 17, and ratcheting company is arranged in the gear 1
It connects, the belt pulley 3 is arranged in the shaft of motor (4), and the motor 4 drives 17 turns of extruding drum through belt pulley 3 and belt 2
It is dynamic,
The collection device C includes electric control valve 8 and electromagnetic relay 12, and the electric control valve 8 is arranged in separator B
Exit, the electromagnetic relay 12 connect with electric control valve 8.
In the embodiment of the present invention, the feeding device D includes funnel remittance hopper 18 and material outlet 19, the material outlet
19 are arranged in the bottom of funnel remittance hopper 18, and the upper end of two 17 cracks of extruding drum is arranged in the material outlet 19.
In the embodiment of the present invention, the separator B includes separating barrel 6, impeller 7 and impeller shaft 13, and the impeller 7 is arranged
In the bottom of impeller shaft 13, the impeller 7 is suspended on inside separating barrel 6 by impeller shaft 13, and is not contacted with 6 bottom of separating barrel
Setting.
In the embodiment of the present invention, the collection device C includes collecting strainer 9 and drainage collecting tank 10, the collection strainer 9
It is set as groove-like structure, the setting of collection strainer 9 is collecting filter in the bottom separator B, the setting of drainage collecting tank 10
9 bottom of net.The collection strainer 9 is made of two layers of strainer, and the aperture of wherein one layer of strainer is less than 3.0mm, and in addition one layer
The aperture of strainer is greater than 5.0mm, and the strainer upper end of small-bore is arranged in the strainer of large aperture.It is carried out using two different strainers
Grapestone and Grape Skin are separately separated, so that separating effect is more preferable, it is more efficient.
In the embodiment of the present invention, it is 4.9mm-5.1mm that the distance between described two extruding drums 17, which are greater than, described two
The rotation direction of extruding drum 17 is on the contrary, be side rotation inside.
It further include bracket 11 and coaming plate in the embodiment of the present invention, the quantity of the bracket 11 is four, and coaming plate is arranged two
Square barrel is constituted on a bracket 11, the crushing device A, separator B and collection device C are arranged in Square barrel.It is described
It further include shaft 15 and bearing 16 on crushing device, the bearing 16 is arranged on the inside of coaming plate, and the shaft 15, which passes through, squeezes rolling
Cylinder 17, and both ends setting can roll setting on bearing 16.
In the embodiment of the present invention, the impeller 7 setting is provided with water in separating barrel 6, institute from 6 bottom 5-8cm of separating barrel
It states the water logging in separating barrel 6 and crosses impeller 7.
Grape brewery, which makes grape wine, can generate many skin slags.Mainly there are skin grape pip and Grape Skin, grape in grape skin
Seed and Grape Skin have very big deep processing value, but since separation is difficult, so do not play its value at present, this x
Mesh task is to design a kind of seperator that grape pip is separated from grape skin.
Research and analysis have been carried out to relevant device both domestic and external first, current separator has been understood and has added in agricultural product
The application situation in work field, and determine research method and route.The physical characteristic of analysis and research grape seed peel mixture, it is clear
Separation difficult point in separation process contemplates the separation scheme of a variety of grape seed peels according to its different physical characteristic, auxiliary with
Mechanical structure completes the separation of grape seed peel.Then, several schemes are compared and are analyzed, finally obtain grape seed peel point
It disembarks the design scheme of structure.Grape pip and grape skin and flesh are detached from first with roller bearing differential-velocity extrusion and crushing toothed roller, it is then sharp
It is layered in agitator with the different feature of its density, then separate collection, achieve the purpose that seed peel separates.
Then, according to the final design scheme of grape seed peel separating mechanism, the complete machine structure of grape seed peel seperator is determined,
Selection UG software models the structure of this three big main device of the crushing device, separator, collection device of seperator, complete
At the modeling of all parts of grape seed peel separator, and assembled according to complete machine structure, and further modify.It connects down
To be designed to the transmission mechanism of seperator, and stress analysis is carried out to critical component, guarantees that seperator is safe and stable, high
Effect.
Final obtains that the grape pip of grape pip and Grape Skin separation and automatically collecting in grape skin can be separated
Machine.
The seed ellipse of falling ovum pushes up short subcircular, and base portion has short beak, and hilum is oval in the middle part of the seed back side, plants ridge
Micro- protrusion, rib ridge protrusion in the outside of belly, the wide trench in two sides low-lying area cave, upwards up at seed 1/4, average 3.8mm or so.Measure table 1-1
Middle data:
The purposes of grape pip:
Grape pip can extract grape seed oil, contain vine polyphenol etc..Grape pip can protect people bodily tissue and
Organ has preferable prevention effect to heart disease, early ageing, artery sclerosis etc.;The antianaphylaxis of human body can be improved, adjust body
Immunity function, alleviate the allergic symptom of human body;The radiation for resisting electronic product, mitigates its damage to human body, effectively prevents
With the injury for mitigating ultraviolet light;The digestion tissue of protecting human bodies avoids stomach and duodenal lesion;Eyes are protected, are prevented
That controls the retinitis, cataract, red capillary etc. has related disorders;Contain tannin in grape pip, extracting, which may be used as, produces Portugal
Additive in grape wine.
In grape pip contain polyphenol (GPS), wherein catechin content is more, in grape pip containing a large amount of gallic acid,
The oligomer such as catechin, epicatechin, grape pip procyanidin and monomer and polymer, mainly alcohols, phenols, terpene
Close object, bioactivity with higher.Grape possesses a large amount of oil substances, accounts in 12%~15% oil and contains much not
Saturated fatty acid, linoleic acid accounting are 58%~78%.Also contain a small amount of volatile component in grape pip, these substances are most
It is alcohols, phenols, terpenoid, there is very high bioactivity.
Contain Multiple components in grape pip, in addition to this, also containing protein, amino acid, vitamin A, E, D, K, P and micro-
Secondary element, such as calcium, magnesium, copper, potassium.
The purposes of grape skin:
Grape Skin can be used as production brandy raw material, be also used as feed come using;Grape Skin can be generated out
Pigment;After Grape Skin is carbonized, product is the adsorbent having good quality;After Grape Skin passes through fermentation process, Ke Yisheng
Malaga vinegar.
There are benefit materials such as many celluloses, pectic substance substances in Grape Skin, present most people can be improved
The supplement of required nutrition substance.
Grape Skin is to can be used as the substance for resisting cancer, and the anthocyanidin extracted from Grape Skin can effectively resist
It hits lesion and mitigates the burden of liver organization, the vascular tissue of protecting human bodies and heart tissue.
Seed and the skin value of grape are so big, in the deep processing of grape skin, efficiently separate grape seed peel
As a job urgently to be resolved in the processing of skin slag, the damage ratio of grape pip and threshing performance are to measure to divide in the separation of grape seed peel
Two critical index of working performance of disembarking, directly affect the quality and subsequent processing operations of grape pip seed, and then to Portugal
The commercial value and fringe cost of grape seed cause strong influence, how to reduce the damage ratio of grape pip seed, and improve it simultaneously
Threshing performance is the target of this subject study design.
Separating mechanism continues rotary work realization grape pip, Grape Skin and grape fruit with clamper gearing scraper plate at present
The separation of meat, grape juice.It is horizontally mounted in casing internal opening drum sieve open at one end and is evenly distributed with by being equipped with radius 0.75mm
Circular hole is bent into stack shell made of weldering connects after cylinder and is welded on stack shell both ends and rises and improve intensity with a thickness of the stainless steel plate of 1mm
The enhancing circle of effect forms, and is mounted on an axle by bearing, and be kept fixed;Clamper is fixed on axis;Scraper plate is clamped in
It in holder, and is symmetrically installed in the two sides of axis, and it can be by rotating adjustment bolt tune at a distance from opening drum sieve inner wall
Section.Seperator working principle are as follows: Grape Skin, seed, pulp, fruit juice mixture after Grape fragmentation enter open circles by feed inlet
After in shaft screen cylinder, drives clamper and scraper plate to do the lead angle of rotary work and scraper plate together against axis, push material along circle
Shaft screen inner wall is slided to side nozzle, and pulp and fruit juice are sifted out from sieve pore in moving process, passes through pipe via material mouth
Road enters juice extractor, and pericarp and fruit stone are removed from the nozzle for the side for being located at opening shaft screen by cinder notch.The separation function will
Grape pip and skin, which are separated from the mixture, to be come, but threshing performance is lower, and not can be carried out subsequent seed peel separation, is not suitable for grape wine
Skin slag deep processing.
Or by grape being packed into after upper tank body and lower tank separation in lower tank, then by upper tank body and lower tank
Body connection, while starting motor and electric telescopic rod, drive stripper plate to squeeze grape by electric telescopic rod, to complete to squeeze
Juice drives the rotation of two tank bodies by motor, and due to the effect of centrifugation, grape pip is thrown away from aperture, just completes grape pip
With the separation of Grape Skin, while grape pip is collected by grape pip collecting net, completes the separation of grape pip and grape juice, simultaneously
It is easy to clean.Although this seperator completes the separation of part grape pip and grape juice, cannot be from grape in extrusion process
The grape pip detached in skin is possibly can not be by sieve pore, so separation rate is lower, and grape pip may be broken in separation process
Broken, the tanning material of oil and core appearance therein may flow into fruit juice, the quality of separation product be influenced, so being not suitable for Portugal
Grape wine skin slag deep processing.
Shell outside extruding drum 17 selects acrylic board, thickness of shell 2mm.Casing upper half part is cuboid box
Son is open above and below.Respectively there are two circular holes before and after shell, for installing transmission shaft.Shell is installation roller bearing and allows it
The place that grape skin mixture is tentatively squeezed.
Roll shaft is elongated cylinder, may pass through the aperture on shell, and is equipped with the keyway for fixing gear at one end, separately
One end is for fixing.Roll shaft effect are as follows: power is conducted to compression roller.
17 structure of extruding drum is elongated cylinder, and there is hole in centre, and compression roller inner layer material is PVC, and hardness is preferable.Roller bearing
Effect are as follows: squeeze skin slag mixture, the first step separates grape seed peel.
Impeller has a component among cylinder, separates flabellum, material uses 304 stainless steels, often in contact with the portion of water
Part, it is proper with stainless steel, it is not easy to get rusty.It is driven by belt and is rotated by a motor, is sirred and separated cylinder with this
In material and water, on the one hand Grape Skin is preferably suspended in water, on the other hand, flabellum can hit in the rotation
Material improves separation rate so that grape seed peel further separates.
Electric control valve, our separate mode need that grape pip is allowed first to be come out by water, subsequent Grape Skin and remaining water one
With coming out, this just needs to control the switch of discharge port by collection device, obtains the time difference of grape seed peel separate collection.
Therefore, our selections control the switch of discharge port with electromagnetic relay, such as scheme, and material originally can be by the pipe in left side, from upper
To bottom discharge, but there is one layer of partition among pipe, the electrical measurement relay linkage with right side, when electromagnetic relay is powered, meeting
Partition suction is opened, grape pip can smoothly be fallen from pipe, and when electromagnetic relay no power, partition can be because of the effect of spring
It resets, again blocks pipe, after being once again powered up, water and Grape Skin in cylinder can be fallen, to obtain grape pip
The time difference that skin is fallen respectively can separate grape seed peel.
Push-pull electromagnet: grape seed peel is separately collected, and discharge port only one, and grape seed peel need
It collects respectively, then just needing to be guided grape seed peel on different collection strainers respectively with baffle or guide rail.And this
Baffle just needs to use push-pull electromagnet to control, it has used the leakage magnetic flux principle of helix tube, utilizes electromagnet dynamic iron core
It is attracted over long distances with fixed core, i.e., more than stroke (30mm).Realize the straight reciprocating motion of draw bar.Sliding electromagnet is basis
The principle of electromagnetism is controlled the size of whole movement and power by electricity.Wherein the effect of electromagnet is exactly to pass through electric current
Magnetism is generated, using different magnetospheres, in addition power supply controls magnetic size, movement that can be pushed away, draw is formed, makes
It carries out push-and-pull campaign under discharge port, so that grape seed peel to be individually directed to different collection strainers.
Select the calculating of each mechanism dynamical element:
1, feeding inlet
Motor, which is selected, to be calculated:
Pan feeding drum rotation speed n1=91.67r/min diameter d=110mm resistance is about F=20N (each roller 10N)
π/1000 v1=n1/60*d
=91.67/60*110*3.14/1000
=0.528m/s
1., effective power needed for drum functions:
Pw=F*v/1000
=20*0.528/1000
=0.01056KW
=10.56W
2., transmission efficiency calculate:
If η 1, η 2, η 3 are respectively open type roller chain drives efficiency, closed-type gear transmission efficiency, roller bearing efficiency.
η 1=0.92 η 2=0.97 η 3=0.99
Gross efficiency η=η 1* η 2* η 34
=0.92*0.97*0.994
=0.8746
So required motor power (output) can be sought
Pd=Pw/ η
=10.56/0.8746
=12.06W
Because roller is long-play equipment, then motor rated power P1 is needed to be greater than required power P d
By comparing economy, practicability we select such as following table 2-1 motor:
Motor speed is n2=110r/min power of motor P1=14W
The table 2-1 feeding inlet parameter of electric machine
3., transmission ratio distribution calculate:
Taking chain conveyer transmission ratio is 1.2
Whole transmission ratio i=n2/n1
=110/91.67
=1.19 ≈ 1.2
It meets the requirements.
4., the calculating of each shaft torque:
Torque T=9550*P/n
Motor shaft: T1=9550*P1/n2
=9550*0.014/110
=1.215Nm
Drum shaft: T2=9550*Pw/n1
=9550*0.01056/91.67
=1.099Nm
2, separating mechanism
Motor is selected:
Separation bar revolving speed n3=1000r/min separate blade diameter d2=150mm blade drag F2=5N
π/1000 v2=n3/60*d2
=1000/60*150*3.14/1000
=7.85m/s
Effective power needed for 1. separation bar works:
Pw=F*v/1000
=5*7.85/1000
=0.03925KW
=39.25W
2. transmission efficiency calculates:
If setting η 1, η 2, η 3 is respectively open type roller chain drives efficiency, roller bearing efficiency, yielding coupling efficiency.
η 1=0.92 η 2=0.99 η 3=0.99
Gross efficiency η=η 1* η 22* η 3
=0.92*0.992*0.99
=0.8927
So required power of motor can be sought
Pd=Pw/ η
=39.25/0.8927
=43.96W
Motor speed n4=1000r/min power of motor P2=50W > 43.96W meets long-time requirement
Table 2-2 separating mechanism motor parameter
3. gear ratio calculation
Resultant gear ratio i=n4/n3
=1000/1000
=1
Chain conveyer ratio takes 1
It meets the requirements.
4. each section torque calculation:
Motor output shaft: T3=9550*0.05/1000
=0.4775Nm
Separate mandrel;T4=9550*0.03925/1000
=0.3748Nm
3, valve body is selected
Calculation of pressure:
Fluid density is about ρ ≈ 1.5*103Kg/m3 in separating barrel
Liquid level is about h=0.3cm when separation
It is hydraulic to valve are as follows: P=ρ gh
=1.5*103*9.8*0.3/10 6
=0.00441mPa
Because the smaller valve body on the market of pressure can accomplish control action
Valve body is then selected according to the best internal diameter that experiment obtains.Such as following table 2-3 valve body parameter
Operational process:
Firstly, unsegregated grape skin and water are poured into from feeding inlet together, crushing device is arrived first at, water can be from sky
Gap is first fallen in cylinder 6, and grape skin can be squeezed first in shell in the roller bearing of crushing device, and grape seed peel can pass through extruding
The frictional force that roller 17 acts on carries out first step separation, can fall into cylinder 6 by the grape skin that the first step separates.
To after cylinder 6, motor 4 starts, and impeller 7 starts turning, and drives water and grape skin in cylinder, makes object
Material and water rotate in cylinder 6, and due to the difference of density, grape pip will sink to 6 bottom of separating barrel, and Grape Skin meeting
It suspends in water;Impeller 7 constantly strikes grape skin, further separates grape seed peel, improve it while rotation
Separation rate.
Finally, electromagnetic relay 12 is powered after a period of time, the switch of electric control valve 8 is opened, and sinks to 6 bottom of cylinder
Grape pip can collect strainer 9 as sub-fraction water flow is first flowed into from electric control valve 8, and then electromagnetic relay 12 powers off, automatically controlled
Baffle is moved to immediately below electric control valve 8, and after being once again powered up, water and Grape Skin in cylinder 6 are fallen together, and Grape Skin can quilt
Baffle guiding collects strainer 10, and water penetrates gauze, can utilize again after processing, completes a grape seed peel separation like this
Circulation.
Before testing for the first time, the shape of grape pip and the physical characteristic of grape are first observed, is extracted some to our experiments
Helpful characteristic, according to useful information is obtained, first, it is known that grape pip hardness is higher, can bear certain strike
Or cutting, grape skin is crushed;It, can be by water by grape secondly, have density variation between grape seed peel
Seed peel separates, and in water, grape pip can sink to the bottom to broken grape seed peel, and Grape Skin can suspend in water, with
This has the function that separation;Finally, the mean breadth of grape pip is 3.79mm, average length 7.62mm, it can be with according to this
For the size of planing machine discharge port.
In terms of motor, according to motor model on the market, the motor of adjusting shift is selected to be tested, after facilitating experiment,
Judge the size of motive power needed for machine.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of the present invention, it can also make several improvements and retouch, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (9)
1. a kind of grape seed peel seperator, it is characterised in that: including crushing device (A), separator (B), collection device (C) and
Feeding device (D), the feeding device (D) are arranged on crushing device (A), and the separator (B) is arranged in crushing device
(A) bottom, the collection device (C) are arranged in the bottom separator (B),
The crushing device (A) includes gear (1), belt (2), belt pulley (3), motor (4) and two extruding drums (17), institute
Two extruding drum (17) parallel side-by-side settings are stated, and are not contacted, phase of gear (1) setting in two extruding drums (17)
With end, and ratcheting connection, the belt pulley (3) are arranged in the shaft of motor (4), and the motor (4) is through belt pulley (3) and skin
Band (2) drives extruding drum (17) rotation,
The collection device (C) includes electric control valve (8) and electromagnetic relay (12), and electric control valve (8) setting is separating
The exit of device (B), the electromagnetic relay (12) connect with electric control valve (8).
2. a kind of grape seed peel seperator according to claim 1, it is characterised in that: the feeding device (D) includes leakage
Bucket remittance hopper (18) and material outlet (19), material outlet (19) setting is in the bottom of funnel remittance hopper (18), the object
Material outlet (19) is arranged in the upper end of two extruding drum (17) cracks.
3. a kind of grape seed peel seperator according to claim 1, it is characterised in that: the separator (B) includes point
From bucket (6), impeller (7) and impeller shaft (13), in the bottom of impeller shaft (13), the impeller (7) is passed through for impeller (7) setting
It is internal that impeller shaft (13) is suspended on separating barrel (6), and does not contact setting with separating barrel (6) bottom.
4. a kind of grape seed peel seperator according to claim 1, it is characterised in that: the collection device (C) includes receiving
Collect strainer (9) and drainage collecting tank (10), the collection strainer (9) is set as groove-like structure, and collection strainer (9) setting exists
Strainer (9) bottom is being collected in the bottom separator (B), drainage collecting tank (10) setting.
5. a kind of grape seed peel seperator according to claim 4, it is characterised in that: the collection strainer (9) is by two layers
The aperture of strainer composition, wherein one layer of strainer is less than 3.0mm, and in addition the aperture of one layer of strainer is greater than 5.0mm, large aperture
The strainer upper end of small-bore is arranged in strainer.
6. a kind of grape seed peel seperator according to claim 1, it is characterised in that: described two extruding drums (17) it
Between distance to be greater than be 4.9mm-5.1mm, the rotation directions of described two extruding drums (17) is on the contrary, be side rotation inside.
7. a kind of grape seed peel seperator according to claim 1, it is characterised in that: it further include bracket (11) and coaming plate,
The quantity of the bracket (11) is four, and coaming plate is arranged constitutes Square barrel on two brackets (11), the crushing device (A),
Separator (B) and collection device (C) are arranged in Square barrel.
8. a kind of grape seed peel seperator according to claim 7, it is characterised in that: further include turning on the crushing device
Axis (15) and bearing (16), the bearing (16) are arranged on the inside of coaming plate, and the shaft (15) passes through extruding drum (17), and two
End setting can roll setting on bearing (16).
9. a kind of grape seed peel seperator according to claim 3, it is characterised in that: the impeller (7) setting from point
From bucket (6) bottom 5-8cm, it is provided with water in separating barrel (6), impeller (7) are crossed in the water logging in the separating barrel (6).
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CN201811586352.4A CN109453844A (en) | 2018-12-25 | 2018-12-25 | A kind of grape seed peel seperator |
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CN201811586352.4A CN109453844A (en) | 2018-12-25 | 2018-12-25 | A kind of grape seed peel seperator |
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WO2009149519A1 (en) * | 2008-06-12 | 2009-12-17 | Winwick Business Solutions Pty Ltd | System for cultivation and processing of microorganisms and products therefrom |
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US20140255575A1 (en) * | 2011-11-09 | 2014-09-11 | Council Of Scientific & Industrial Research | Method and apparatus for the separation of seeds from fruit pulp/slurry/pomace |
CN104431848A (en) * | 2014-12-01 | 2015-03-25 | 成都红柿子科技有限公司 | Grape pulp separation method |
CN208159359U (en) * | 2018-03-14 | 2018-11-30 | 吉首大学 | The sunset abelmoschus root of magnetic tape trailer recuperation of heat takes seed device |
CN209530986U (en) * | 2018-12-25 | 2019-10-25 | 广西大学 | A kind of grape seed peel seperator |
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2018
- 2018-12-25 CN CN201811586352.4A patent/CN109453844A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2009149519A1 (en) * | 2008-06-12 | 2009-12-17 | Winwick Business Solutions Pty Ltd | System for cultivation and processing of microorganisms and products therefrom |
CN102389651A (en) * | 2011-08-16 | 2012-03-28 | 国家林业局哈尔滨林业机械研究所 | Separating apparatus used for separating mixture of solids with density greater than that of water and solids with density lower than that of water |
US20140255575A1 (en) * | 2011-11-09 | 2014-09-11 | Council Of Scientific & Industrial Research | Method and apparatus for the separation of seeds from fruit pulp/slurry/pomace |
CN104431848A (en) * | 2014-12-01 | 2015-03-25 | 成都红柿子科技有限公司 | Grape pulp separation method |
CN208159359U (en) * | 2018-03-14 | 2018-11-30 | 吉首大学 | The sunset abelmoschus root of magnetic tape trailer recuperation of heat takes seed device |
CN209530986U (en) * | 2018-12-25 | 2019-10-25 | 广西大学 | A kind of grape seed peel seperator |
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