CN109453844A - A kind of grape seed peel seperator - Google Patents

A kind of grape seed peel seperator Download PDF

Info

Publication number
CN109453844A
CN109453844A CN201811586352.4A CN201811586352A CN109453844A CN 109453844 A CN109453844 A CN 109453844A CN 201811586352 A CN201811586352 A CN 201811586352A CN 109453844 A CN109453844 A CN 109453844A
Authority
CN
China
Prior art keywords
grape
strainer
setting
grape seed
seed peel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811586352.4A
Other languages
Chinese (zh)
Inventor
李儒奇
李岩舟
周清
蒙俊成
彭文凯
盘鑫林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangxi University
Original Assignee
Guangxi University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangxi University filed Critical Guangxi University
Priority to CN201811586352.4A priority Critical patent/CN109453844A/en
Publication of CN109453844A publication Critical patent/CN109453844A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/286Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B5/00Washing granular, powdered or lumpy materials; Wet separating
    • B03B5/28Washing granular, powdered or lumpy materials; Wet separating by sink-float separation
    • B03B5/30Washing granular, powdered or lumpy materials; Wet separating by sink-float separation using heavy liquids or suspensions
    • B03B5/32Washing granular, powdered or lumpy materials; Wet separating by sink-float separation using heavy liquids or suspensions using centrifugal force

Abstract

The invention discloses a kind of grape seed peel seperators, belong to separation technology field, including crushing device, separator, collection device and feeding device, the feeding device is arranged on crushing device, in crushing device bottom, the collection device is arranged in separator bottom for the separator setting.By the present invention in that carrying out roller pincer attack with crushing device, grapestone and Grape Skin is enabled to be rapidly performed by separation, and rotate with water by separator, it is successively separated according to density, more grapestones are carried out using collection device and Grape Skin is separated and collected, so as to reach quick separation.

Description

A kind of grape seed peel seperator
Technical field
The present invention relates to separation technology field more particularly to a kind of grape seed peel seperators.
Background technique
It is about 64 tons that one grape wine factory for producing 200 tons of grape wine per year, which generates grape skin,.Include inside grape skin Grape skin and flesh and grape pip, and what is the most way of grape wine factory? it is sold to peasant as fertilizer or marsh gas raw materials, very It is extremely discarded.But this processing mode economic benefit is low, or even will cause the pollution of environment, if thus we think deeply can be Portugal Grape seed peel can separately use.It can be used for distilling through investigation grape skin and produce brandy;After grape skin is dry Or grinds, feed can be made, the feed of ox is especially made;Charcoal is made in the charing of skin slag, is Ideal adsorption agent;Skin slag can extract color Element etc..And grape pip then has more multipurpose, grape pip procyanidin OPC oxidation resistance is 50 times of vitamin E, be can be used as The raw material of health care product;Protect Human autopsy tissues, prevention and treatment heart disease, cancer, early ageing, diabetes, artery sclerosis etc.;Protect blood Protection of pipe cardiovascular and cerebrovascular reduces cholesterol, prevents artery sclerosis, prevention cerebral hemorrhage, apoplexy, hemiplegia etc.;It is anti-radiation: effectively prevention Damage with mitigation ultraviolet radiation to skin, the lipid peroxidation for inhibiting free radical to cause;Reduce computer, mobile phone, TV etc. Radiation is injured caused by skin, internal organs;Edible oil can also be made: the oil content 12% or so of grape pip, it contains people The necessary fatty acid of body, linoleic acid, cholesterol level are low.Just because of grape pip has so many effect, many nutriment are all needed Want grape pip.
Grape wine plays more and more important effect in people's lives, and people increase its demand, grape wine Brew industry starts largely to rise.There are some wasting phenomenons in grape wine brewing process, and grape wine factory brews grape at present It is left a large amount of skin slag after drinking, the mass ratio of skin slag and grape wine is about 1:3, and the grape seed peel in one side pomace is difficult to point From, on the other hand, many grapes have Zante currant now, therefore many people did not think the separating them of machinery, in It is that a large amount of pomaces are fabricated to chemical fertilizer or biogas residue.But they do not see the value of grape pip, also just because of grape pip Value, let us have started how research allows grape seed peel to separate.Due to there is no the separation machinery for grape skin both at home and abroad, Similar separating mechanism is difficult to realize separation rapidly and efficiently, need to be subject to research and analysis.
Summary of the invention
The purpose of the present invention is to provide a kind of grape seed peel seperator, the technology to solve to be previously mentioned in background technique is asked Topic.
A kind of grape seed peel seperator, including crushing device, separator, collection device and feeding device, the charging Device is arranged on crushing device, and the separator setting is filled in crushing device bottom, the collection device setting in separation Bottom set portion,
The crushing device includes gear, belt, belt pulley, motor and two extruding drums, described two extruding drums Parallel side-by-side setting, and do not contact, the same side of two extruding drums, and ratcheting connection, the belt is arranged in the gear Wheel is arranged in the shaft of motor, and the motor drives extruding drum to rotate through belt pulley and belt,
The collection device includes electric control valve and electromagnetic relay, and the outlet of separator is arranged in the electric control valve Place, the electromagnetic relay are connect with electric control valve.
Further, the feeding device includes funnel remittance hopper and material outlet, and the material outlet is arranged in funnel The upper end of two extruding drum cracks is arranged in the bottom of remittance hopper, the material outlet.
Further, the separator includes separating barrel, impeller and impeller shaft, and the bottom of impeller shaft is arranged in the impeller Portion, the impeller is suspended on inside separating barrel by impeller shaft, and does not contact setting with separating barrel bottom.
Further, the collection device includes that collection strainer and drainage collecting tank, the collection strainer are set as channel-shaped Structure, the collection strainer setting are collecting filter screen bottom in separator bottom, the drainage collecting tank setting.
Further, the collection strainer is made of two layers of strainer, and the aperture of wherein one layer of strainer is less than 3.0mm, The aperture of other one layer of strainer is greater than 5.0mm, and the strainer upper end of small-bore is arranged in the strainer of large aperture.
Further, it is 4.9mm-5.1mm, described two extruding drums that the distance between described two extruding drums, which are greater than, Rotation direction on the contrary, be inside side rotation.
Further, this programme further includes bracket and coaming plate, and the quantity of the bracket is four, and coaming plate is arranged in two branch Square barrel is constituted on frame, the crushing device, separator and collection device are arranged in Square barrel.
It further, further include shaft and bearing on the crushing device, the bearing is arranged on the inside of coaming plate, and described turn Axis passes through extruding drum, and both ends setting can roll setting on bearing.
Further, impeller setting is provided with water, the separating barrel in separating barrel from separating barrel bottom 5-8cm Impeller is crossed in interior water logging.
Present invention employs above-mentioned technical proposal, the present invention is had following technical effect that
By the present invention in that carrying out roller pincer attack with crushing device, grapestone and Grape Skin are rapidly performed by Separation, and rotate with water by separator, it is successively separated according to density, carries out more grapes using collection device Son and Grape Skin are separated and have been collected, so as to reach quick separation.
Detailed description of the invention
Fig. 1 is integrated machine external structure schematic diagram of the invention.
Fig. 2 is integrated machine schematic diagram of internal structure of the invention.
Fig. 3 is drain hole structural schematic diagram of the invention.
Fig. 4 is electric control valve structural schematic diagram of the invention.
Fig. 5 is push-pull electromagnet structural schematic diagram of the invention.
It is numbered in figure: A- crushing device, B- separator, C- collection device, D- feeding device, 1- gear, 2- belt, 3- Belt pulley, 4- motor, 5- belt pulley I, 6- separating barrel, 7- impeller, 8- electric control valve, 9- collect strainer, 10- drainage collecting tank, 11- bracket, 12- electromagnetic relay, 13- impeller shaft, 14- motor, 15- shaft, 16- bearing, 17- extruding drum, 18- funnel converge Hopper, 19- material outlet.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention more comprehensible, referring to the drawings and preferred reality is enumerated Example is applied, the present invention is described in more detail.However, it is necessary to illustrate, many details listed in specification are only to be Reader is set to have a thorough explanation to one or more aspects of the present invention, it can also be with even without these specific details Realize the aspects of the invention.
As shown in Figure 1, a kind of grape seed peel separator structure schematic diagram according to the present invention, including crushing device A, separation Device B, collection device C and feeding device D, on crushing device A, the separator B setting exists for the feeding device D setting The bottom crushing device A, the collection device C are arranged in the bottom separator B,
The crushing device A includes gear 1, belt 2, belt pulley 3, motor 4 and two extruding drums 17, described two to squeeze The setting of 17 parallel side-by-side of pressure roller, and do not contact, the same side of two extruding drums 17, and ratcheting company is arranged in the gear 1 It connects, the belt pulley 3 is arranged in the shaft of motor (4), and the motor 4 drives 17 turns of extruding drum through belt pulley 3 and belt 2 It is dynamic,
The collection device C includes electric control valve 8 and electromagnetic relay 12, and the electric control valve 8 is arranged in separator B Exit, the electromagnetic relay 12 connect with electric control valve 8.
In the embodiment of the present invention, the feeding device D includes funnel remittance hopper 18 and material outlet 19, the material outlet 19 are arranged in the bottom of funnel remittance hopper 18, and the upper end of two 17 cracks of extruding drum is arranged in the material outlet 19.
In the embodiment of the present invention, the separator B includes separating barrel 6, impeller 7 and impeller shaft 13, and the impeller 7 is arranged In the bottom of impeller shaft 13, the impeller 7 is suspended on inside separating barrel 6 by impeller shaft 13, and is not contacted with 6 bottom of separating barrel Setting.
In the embodiment of the present invention, the collection device C includes collecting strainer 9 and drainage collecting tank 10, the collection strainer 9 It is set as groove-like structure, the setting of collection strainer 9 is collecting filter in the bottom separator B, the setting of drainage collecting tank 10 9 bottom of net.The collection strainer 9 is made of two layers of strainer, and the aperture of wherein one layer of strainer is less than 3.0mm, and in addition one layer The aperture of strainer is greater than 5.0mm, and the strainer upper end of small-bore is arranged in the strainer of large aperture.It is carried out using two different strainers Grapestone and Grape Skin are separately separated, so that separating effect is more preferable, it is more efficient.
In the embodiment of the present invention, it is 4.9mm-5.1mm that the distance between described two extruding drums 17, which are greater than, described two The rotation direction of extruding drum 17 is on the contrary, be side rotation inside.
It further include bracket 11 and coaming plate in the embodiment of the present invention, the quantity of the bracket 11 is four, and coaming plate is arranged two Square barrel is constituted on a bracket 11, the crushing device A, separator B and collection device C are arranged in Square barrel.It is described It further include shaft 15 and bearing 16 on crushing device, the bearing 16 is arranged on the inside of coaming plate, and the shaft 15, which passes through, squeezes rolling Cylinder 17, and both ends setting can roll setting on bearing 16.
In the embodiment of the present invention, the impeller 7 setting is provided with water in separating barrel 6, institute from 6 bottom 5-8cm of separating barrel It states the water logging in separating barrel 6 and crosses impeller 7.
Grape brewery, which makes grape wine, can generate many skin slags.Mainly there are skin grape pip and Grape Skin, grape in grape skin Seed and Grape Skin have very big deep processing value, but since separation is difficult, so do not play its value at present, this x Mesh task is to design a kind of seperator that grape pip is separated from grape skin.
Research and analysis have been carried out to relevant device both domestic and external first, current separator has been understood and has added in agricultural product The application situation in work field, and determine research method and route.The physical characteristic of analysis and research grape seed peel mixture, it is clear Separation difficult point in separation process contemplates the separation scheme of a variety of grape seed peels according to its different physical characteristic, auxiliary with Mechanical structure completes the separation of grape seed peel.Then, several schemes are compared and are analyzed, finally obtain grape seed peel point It disembarks the design scheme of structure.Grape pip and grape skin and flesh are detached from first with roller bearing differential-velocity extrusion and crushing toothed roller, it is then sharp It is layered in agitator with the different feature of its density, then separate collection, achieve the purpose that seed peel separates.
Then, according to the final design scheme of grape seed peel separating mechanism, the complete machine structure of grape seed peel seperator is determined, Selection UG software models the structure of this three big main device of the crushing device, separator, collection device of seperator, complete At the modeling of all parts of grape seed peel separator, and assembled according to complete machine structure, and further modify.It connects down To be designed to the transmission mechanism of seperator, and stress analysis is carried out to critical component, guarantees that seperator is safe and stable, high Effect.
Final obtains that the grape pip of grape pip and Grape Skin separation and automatically collecting in grape skin can be separated Machine.
The seed ellipse of falling ovum pushes up short subcircular, and base portion has short beak, and hilum is oval in the middle part of the seed back side, plants ridge Micro- protrusion, rib ridge protrusion in the outside of belly, the wide trench in two sides low-lying area cave, upwards up at seed 1/4, average 3.8mm or so.Measure table 1-1 Middle data:
The purposes of grape pip:
Grape pip can extract grape seed oil, contain vine polyphenol etc..Grape pip can protect people bodily tissue and Organ has preferable prevention effect to heart disease, early ageing, artery sclerosis etc.;The antianaphylaxis of human body can be improved, adjust body Immunity function, alleviate the allergic symptom of human body;The radiation for resisting electronic product, mitigates its damage to human body, effectively prevents With the injury for mitigating ultraviolet light;The digestion tissue of protecting human bodies avoids stomach and duodenal lesion;Eyes are protected, are prevented That controls the retinitis, cataract, red capillary etc. has related disorders;Contain tannin in grape pip, extracting, which may be used as, produces Portugal Additive in grape wine.
In grape pip contain polyphenol (GPS), wherein catechin content is more, in grape pip containing a large amount of gallic acid, The oligomer such as catechin, epicatechin, grape pip procyanidin and monomer and polymer, mainly alcohols, phenols, terpene Close object, bioactivity with higher.Grape possesses a large amount of oil substances, accounts in 12%~15% oil and contains much not Saturated fatty acid, linoleic acid accounting are 58%~78%.Also contain a small amount of volatile component in grape pip, these substances are most It is alcohols, phenols, terpenoid, there is very high bioactivity.
Contain Multiple components in grape pip, in addition to this, also containing protein, amino acid, vitamin A, E, D, K, P and micro- Secondary element, such as calcium, magnesium, copper, potassium.
The purposes of grape skin:
Grape Skin can be used as production brandy raw material, be also used as feed come using;Grape Skin can be generated out Pigment;After Grape Skin is carbonized, product is the adsorbent having good quality;After Grape Skin passes through fermentation process, Ke Yisheng Malaga vinegar.
There are benefit materials such as many celluloses, pectic substance substances in Grape Skin, present most people can be improved The supplement of required nutrition substance.
Grape Skin is to can be used as the substance for resisting cancer, and the anthocyanidin extracted from Grape Skin can effectively resist It hits lesion and mitigates the burden of liver organization, the vascular tissue of protecting human bodies and heart tissue.
Seed and the skin value of grape are so big, in the deep processing of grape skin, efficiently separate grape seed peel As a job urgently to be resolved in the processing of skin slag, the damage ratio of grape pip and threshing performance are to measure to divide in the separation of grape seed peel Two critical index of working performance of disembarking, directly affect the quality and subsequent processing operations of grape pip seed, and then to Portugal The commercial value and fringe cost of grape seed cause strong influence, how to reduce the damage ratio of grape pip seed, and improve it simultaneously Threshing performance is the target of this subject study design.
Separating mechanism continues rotary work realization grape pip, Grape Skin and grape fruit with clamper gearing scraper plate at present The separation of meat, grape juice.It is horizontally mounted in casing internal opening drum sieve open at one end and is evenly distributed with by being equipped with radius 0.75mm Circular hole is bent into stack shell made of weldering connects after cylinder and is welded on stack shell both ends and rises and improve intensity with a thickness of the stainless steel plate of 1mm The enhancing circle of effect forms, and is mounted on an axle by bearing, and be kept fixed;Clamper is fixed on axis;Scraper plate is clamped in It in holder, and is symmetrically installed in the two sides of axis, and it can be by rotating adjustment bolt tune at a distance from opening drum sieve inner wall Section.Seperator working principle are as follows: Grape Skin, seed, pulp, fruit juice mixture after Grape fragmentation enter open circles by feed inlet After in shaft screen cylinder, drives clamper and scraper plate to do the lead angle of rotary work and scraper plate together against axis, push material along circle Shaft screen inner wall is slided to side nozzle, and pulp and fruit juice are sifted out from sieve pore in moving process, passes through pipe via material mouth Road enters juice extractor, and pericarp and fruit stone are removed from the nozzle for the side for being located at opening shaft screen by cinder notch.The separation function will Grape pip and skin, which are separated from the mixture, to be come, but threshing performance is lower, and not can be carried out subsequent seed peel separation, is not suitable for grape wine Skin slag deep processing.
Or by grape being packed into after upper tank body and lower tank separation in lower tank, then by upper tank body and lower tank Body connection, while starting motor and electric telescopic rod, drive stripper plate to squeeze grape by electric telescopic rod, to complete to squeeze Juice drives the rotation of two tank bodies by motor, and due to the effect of centrifugation, grape pip is thrown away from aperture, just completes grape pip With the separation of Grape Skin, while grape pip is collected by grape pip collecting net, completes the separation of grape pip and grape juice, simultaneously It is easy to clean.Although this seperator completes the separation of part grape pip and grape juice, cannot be from grape in extrusion process The grape pip detached in skin is possibly can not be by sieve pore, so separation rate is lower, and grape pip may be broken in separation process Broken, the tanning material of oil and core appearance therein may flow into fruit juice, the quality of separation product be influenced, so being not suitable for Portugal Grape wine skin slag deep processing.
Shell outside extruding drum 17 selects acrylic board, thickness of shell 2mm.Casing upper half part is cuboid box Son is open above and below.Respectively there are two circular holes before and after shell, for installing transmission shaft.Shell is installation roller bearing and allows it The place that grape skin mixture is tentatively squeezed.
Roll shaft is elongated cylinder, may pass through the aperture on shell, and is equipped with the keyway for fixing gear at one end, separately One end is for fixing.Roll shaft effect are as follows: power is conducted to compression roller.
17 structure of extruding drum is elongated cylinder, and there is hole in centre, and compression roller inner layer material is PVC, and hardness is preferable.Roller bearing Effect are as follows: squeeze skin slag mixture, the first step separates grape seed peel.
Impeller has a component among cylinder, separates flabellum, material uses 304 stainless steels, often in contact with the portion of water Part, it is proper with stainless steel, it is not easy to get rusty.It is driven by belt and is rotated by a motor, is sirred and separated cylinder with this In material and water, on the one hand Grape Skin is preferably suspended in water, on the other hand, flabellum can hit in the rotation Material improves separation rate so that grape seed peel further separates.
Electric control valve, our separate mode need that grape pip is allowed first to be come out by water, subsequent Grape Skin and remaining water one With coming out, this just needs to control the switch of discharge port by collection device, obtains the time difference of grape seed peel separate collection. Therefore, our selections control the switch of discharge port with electromagnetic relay, such as scheme, and material originally can be by the pipe in left side, from upper To bottom discharge, but there is one layer of partition among pipe, the electrical measurement relay linkage with right side, when electromagnetic relay is powered, meeting Partition suction is opened, grape pip can smoothly be fallen from pipe, and when electromagnetic relay no power, partition can be because of the effect of spring It resets, again blocks pipe, after being once again powered up, water and Grape Skin in cylinder can be fallen, to obtain grape pip The time difference that skin is fallen respectively can separate grape seed peel.
Push-pull electromagnet: grape seed peel is separately collected, and discharge port only one, and grape seed peel need It collects respectively, then just needing to be guided grape seed peel on different collection strainers respectively with baffle or guide rail.And this Baffle just needs to use push-pull electromagnet to control, it has used the leakage magnetic flux principle of helix tube, utilizes electromagnet dynamic iron core It is attracted over long distances with fixed core, i.e., more than stroke (30mm).Realize the straight reciprocating motion of draw bar.Sliding electromagnet is basis The principle of electromagnetism is controlled the size of whole movement and power by electricity.Wherein the effect of electromagnet is exactly to pass through electric current Magnetism is generated, using different magnetospheres, in addition power supply controls magnetic size, movement that can be pushed away, draw is formed, makes It carries out push-and-pull campaign under discharge port, so that grape seed peel to be individually directed to different collection strainers.
Select the calculating of each mechanism dynamical element:
1, feeding inlet
Motor, which is selected, to be calculated:
Pan feeding drum rotation speed n1=91.67r/min diameter d=110mm resistance is about F=20N (each roller 10N)
π/1000 v1=n1/60*d
=91.67/60*110*3.14/1000
=0.528m/s
1., effective power needed for drum functions:
Pw=F*v/1000
=20*0.528/1000
=0.01056KW
=10.56W
2., transmission efficiency calculate:
If η 1, η 2, η 3 are respectively open type roller chain drives efficiency, closed-type gear transmission efficiency, roller bearing efficiency.
η 1=0.92 η 2=0.97 η 3=0.99
Gross efficiency η=η 1* η 2* η 34
=0.92*0.97*0.994
=0.8746
So required motor power (output) can be sought
Pd=Pw/ η
=10.56/0.8746
=12.06W
Because roller is long-play equipment, then motor rated power P1 is needed to be greater than required power P d
By comparing economy, practicability we select such as following table 2-1 motor:
Motor speed is n2=110r/min power of motor P1=14W
The table 2-1 feeding inlet parameter of electric machine
3., transmission ratio distribution calculate:
Taking chain conveyer transmission ratio is 1.2
Whole transmission ratio i=n2/n1
=110/91.67
=1.19 ≈ 1.2
It meets the requirements.
4., the calculating of each shaft torque:
Torque T=9550*P/n
Motor shaft: T1=9550*P1/n2
=9550*0.014/110
=1.215Nm
Drum shaft: T2=9550*Pw/n1
=9550*0.01056/91.67
=1.099Nm
2, separating mechanism
Motor is selected:
Separation bar revolving speed n3=1000r/min separate blade diameter d2=150mm blade drag F2=5N
π/1000 v2=n3/60*d2
=1000/60*150*3.14/1000
=7.85m/s
Effective power needed for 1. separation bar works:
Pw=F*v/1000
=5*7.85/1000
=0.03925KW
=39.25W
2. transmission efficiency calculates:
If setting η 1, η 2, η 3 is respectively open type roller chain drives efficiency, roller bearing efficiency, yielding coupling efficiency.
η 1=0.92 η 2=0.99 η 3=0.99
Gross efficiency η=η 1* η 22* η 3
=0.92*0.992*0.99
=0.8927
So required power of motor can be sought
Pd=Pw/ η
=39.25/0.8927
=43.96W
Motor speed n4=1000r/min power of motor P2=50W > 43.96W meets long-time requirement
Table 2-2 separating mechanism motor parameter
3. gear ratio calculation
Resultant gear ratio i=n4/n3
=1000/1000
=1
Chain conveyer ratio takes 1
It meets the requirements.
4. each section torque calculation:
Motor output shaft: T3=9550*0.05/1000
=0.4775Nm
Separate mandrel;T4=9550*0.03925/1000
=0.3748Nm
3, valve body is selected
Calculation of pressure:
Fluid density is about ρ ≈ 1.5*103Kg/m3 in separating barrel
Liquid level is about h=0.3cm when separation
It is hydraulic to valve are as follows: P=ρ gh
=1.5*103*9.8*0.3/10 6
=0.00441mPa
Because the smaller valve body on the market of pressure can accomplish control action
Valve body is then selected according to the best internal diameter that experiment obtains.Such as following table 2-3 valve body parameter
Operational process:
Firstly, unsegregated grape skin and water are poured into from feeding inlet together, crushing device is arrived first at, water can be from sky Gap is first fallen in cylinder 6, and grape skin can be squeezed first in shell in the roller bearing of crushing device, and grape seed peel can pass through extruding The frictional force that roller 17 acts on carries out first step separation, can fall into cylinder 6 by the grape skin that the first step separates.
To after cylinder 6, motor 4 starts, and impeller 7 starts turning, and drives water and grape skin in cylinder, makes object Material and water rotate in cylinder 6, and due to the difference of density, grape pip will sink to 6 bottom of separating barrel, and Grape Skin meeting It suspends in water;Impeller 7 constantly strikes grape skin, further separates grape seed peel, improve it while rotation Separation rate.
Finally, electromagnetic relay 12 is powered after a period of time, the switch of electric control valve 8 is opened, and sinks to 6 bottom of cylinder Grape pip can collect strainer 9 as sub-fraction water flow is first flowed into from electric control valve 8, and then electromagnetic relay 12 powers off, automatically controlled Baffle is moved to immediately below electric control valve 8, and after being once again powered up, water and Grape Skin in cylinder 6 are fallen together, and Grape Skin can quilt Baffle guiding collects strainer 10, and water penetrates gauze, can utilize again after processing, completes a grape seed peel separation like this Circulation.
Before testing for the first time, the shape of grape pip and the physical characteristic of grape are first observed, is extracted some to our experiments Helpful characteristic, according to useful information is obtained, first, it is known that grape pip hardness is higher, can bear certain strike Or cutting, grape skin is crushed;It, can be by water by grape secondly, have density variation between grape seed peel Seed peel separates, and in water, grape pip can sink to the bottom to broken grape seed peel, and Grape Skin can suspend in water, with This has the function that separation;Finally, the mean breadth of grape pip is 3.79mm, average length 7.62mm, it can be with according to this For the size of planing machine discharge port.
In terms of motor, according to motor model on the market, the motor of adjusting shift is selected to be tested, after facilitating experiment, Judge the size of motive power needed for machine.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the principle of the present invention, it can also make several improvements and retouch, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (9)

1. a kind of grape seed peel seperator, it is characterised in that: including crushing device (A), separator (B), collection device (C) and Feeding device (D), the feeding device (D) are arranged on crushing device (A), and the separator (B) is arranged in crushing device (A) bottom, the collection device (C) are arranged in the bottom separator (B),
The crushing device (A) includes gear (1), belt (2), belt pulley (3), motor (4) and two extruding drums (17), institute Two extruding drum (17) parallel side-by-side settings are stated, and are not contacted, phase of gear (1) setting in two extruding drums (17) With end, and ratcheting connection, the belt pulley (3) are arranged in the shaft of motor (4), and the motor (4) is through belt pulley (3) and skin Band (2) drives extruding drum (17) rotation,
The collection device (C) includes electric control valve (8) and electromagnetic relay (12), and electric control valve (8) setting is separating The exit of device (B), the electromagnetic relay (12) connect with electric control valve (8).
2. a kind of grape seed peel seperator according to claim 1, it is characterised in that: the feeding device (D) includes leakage Bucket remittance hopper (18) and material outlet (19), material outlet (19) setting is in the bottom of funnel remittance hopper (18), the object Material outlet (19) is arranged in the upper end of two extruding drum (17) cracks.
3. a kind of grape seed peel seperator according to claim 1, it is characterised in that: the separator (B) includes point From bucket (6), impeller (7) and impeller shaft (13), in the bottom of impeller shaft (13), the impeller (7) is passed through for impeller (7) setting It is internal that impeller shaft (13) is suspended on separating barrel (6), and does not contact setting with separating barrel (6) bottom.
4. a kind of grape seed peel seperator according to claim 1, it is characterised in that: the collection device (C) includes receiving Collect strainer (9) and drainage collecting tank (10), the collection strainer (9) is set as groove-like structure, and collection strainer (9) setting exists Strainer (9) bottom is being collected in the bottom separator (B), drainage collecting tank (10) setting.
5. a kind of grape seed peel seperator according to claim 4, it is characterised in that: the collection strainer (9) is by two layers The aperture of strainer composition, wherein one layer of strainer is less than 3.0mm, and in addition the aperture of one layer of strainer is greater than 5.0mm, large aperture The strainer upper end of small-bore is arranged in strainer.
6. a kind of grape seed peel seperator according to claim 1, it is characterised in that: described two extruding drums (17) it Between distance to be greater than be 4.9mm-5.1mm, the rotation directions of described two extruding drums (17) is on the contrary, be side rotation inside.
7. a kind of grape seed peel seperator according to claim 1, it is characterised in that: it further include bracket (11) and coaming plate, The quantity of the bracket (11) is four, and coaming plate is arranged constitutes Square barrel on two brackets (11), the crushing device (A), Separator (B) and collection device (C) are arranged in Square barrel.
8. a kind of grape seed peel seperator according to claim 7, it is characterised in that: further include turning on the crushing device Axis (15) and bearing (16), the bearing (16) are arranged on the inside of coaming plate, and the shaft (15) passes through extruding drum (17), and two End setting can roll setting on bearing (16).
9. a kind of grape seed peel seperator according to claim 3, it is characterised in that: the impeller (7) setting from point From bucket (6) bottom 5-8cm, it is provided with water in separating barrel (6), impeller (7) are crossed in the water logging in the separating barrel (6).
CN201811586352.4A 2018-12-25 2018-12-25 A kind of grape seed peel seperator Pending CN109453844A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811586352.4A CN109453844A (en) 2018-12-25 2018-12-25 A kind of grape seed peel seperator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811586352.4A CN109453844A (en) 2018-12-25 2018-12-25 A kind of grape seed peel seperator

Publications (1)

Publication Number Publication Date
CN109453844A true CN109453844A (en) 2019-03-12

Family

ID=65614615

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811586352.4A Pending CN109453844A (en) 2018-12-25 2018-12-25 A kind of grape seed peel seperator

Country Status (1)

Country Link
CN (1) CN109453844A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009149519A1 (en) * 2008-06-12 2009-12-17 Winwick Business Solutions Pty Ltd System for cultivation and processing of microorganisms and products therefrom
CN102389651A (en) * 2011-08-16 2012-03-28 国家林业局哈尔滨林业机械研究所 Separating apparatus used for separating mixture of solids with density greater than that of water and solids with density lower than that of water
US20140255575A1 (en) * 2011-11-09 2014-09-11 Council Of Scientific & Industrial Research Method and apparatus for the separation of seeds from fruit pulp/slurry/pomace
CN104431848A (en) * 2014-12-01 2015-03-25 成都红柿子科技有限公司 Grape pulp separation method
CN208159359U (en) * 2018-03-14 2018-11-30 吉首大学 The sunset abelmoschus root of magnetic tape trailer recuperation of heat takes seed device
CN209530986U (en) * 2018-12-25 2019-10-25 广西大学 A kind of grape seed peel seperator

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009149519A1 (en) * 2008-06-12 2009-12-17 Winwick Business Solutions Pty Ltd System for cultivation and processing of microorganisms and products therefrom
CN102389651A (en) * 2011-08-16 2012-03-28 国家林业局哈尔滨林业机械研究所 Separating apparatus used for separating mixture of solids with density greater than that of water and solids with density lower than that of water
US20140255575A1 (en) * 2011-11-09 2014-09-11 Council Of Scientific & Industrial Research Method and apparatus for the separation of seeds from fruit pulp/slurry/pomace
CN104431848A (en) * 2014-12-01 2015-03-25 成都红柿子科技有限公司 Grape pulp separation method
CN208159359U (en) * 2018-03-14 2018-11-30 吉首大学 The sunset abelmoschus root of magnetic tape trailer recuperation of heat takes seed device
CN209530986U (en) * 2018-12-25 2019-10-25 广西大学 A kind of grape seed peel seperator

Similar Documents

Publication Publication Date Title
EP1925217B1 (en) Unit for cold pressing the flesh of olives
CN102488291B (en) Device for fetching grapefruit pulp automatically with variable cutter diameter
CN208768892U (en) It is a kind of to integrate the broken processing unit (plant) with juicing of fructus hippophae
CN107184071B (en) A method of the fruit juice containing pulp is made with juice extractor
CN209530986U (en) A kind of grape seed peel seperator
CN208034742U (en) A kind of garlic chip cutter with cleaning function
CN112023522A (en) Solid-liquid separation equipment for animal and plant extract cosmetics and use method thereof
CN107803253B (en) A kind of apparatus for disposing of food waste
CN208678431U (en) One Plant Extracts separator
CN209089960U (en) A kind of passion fruit seed separator
CN213785235U (en) Shaddock beverage processing is with squeezing device
CN109453844A (en) A kind of grape seed peel seperator
CN109527371A (en) A kind of cutting of household rice plumule, grinding, elutriation, boiling integrated device
CN109567003A (en) A kind of household rice stays embryo cutting, grinding, eluriates, boiling integrated device
CN108514925A (en) Tomato Seed separator
CN108925404A (en) A kind of agricultural raising seedling of cotton compost process equipment
CN113508842A (en) Walnut kernel pulping device and method
CN108372096B (en) Rapeseed cleaning device for agriculture
CN211268527U (en) Multi-functional yunnan olive equipment of squeezing juice
CN201744222U (en) Spiral impeller filtering machine
CN207506351U (en) A kind of juice extractor for fruit juice of the making containing pulp
CN212236282U (en) Plant extract filter equipment
CN105128387A (en) Screw speed control type press
CN218046700U (en) Oil filtering equipment is used in tea-seed oil processing
CN219721969U (en) Grape seed extract's extraction element

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination