CN109449266A - A kind of multi-wave length illuminating diode wafer and preparation method thereof - Google Patents

A kind of multi-wave length illuminating diode wafer and preparation method thereof Download PDF

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Publication number
CN109449266A
CN109449266A CN201811392915.6A CN201811392915A CN109449266A CN 109449266 A CN109449266 A CN 109449266A CN 201811392915 A CN201811392915 A CN 201811392915A CN 109449266 A CN109449266 A CN 109449266A
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China
Prior art keywords
substrate
semiconductor layer
crystal face
different
layer
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CN201811392915.6A
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Chinese (zh)
Inventor
顾伟
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Jiangxi Zhao Chi Semiconductor Co Ltd
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Jiangxi Zhao Chi Semiconductor Co Ltd
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Priority to CN201811392915.6A priority Critical patent/CN109449266A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/16Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular crystal structure or orientation, e.g. polycrystalline, amorphous or porous
    • H01L33/18Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular crystal structure or orientation, e.g. polycrystalline, amorphous or porous within the light emitting region
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • H01L33/0062Processes for devices with an active region comprising only III-V compounds
    • H01L33/0075Processes for devices with an active region comprising only III-V compounds comprising nitride compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/20Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a particular shape, e.g. curved or truncated substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/26Materials of the light emitting region
    • H01L33/30Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table
    • H01L33/32Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table containing nitrogen

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Led Devices (AREA)

Abstract

The invention discloses a kind of multi-wave length illuminating diode wafers and preparation method thereof, are made of substrate, the first semiconductor layer and the second semiconductor layer;Wherein: the first semiconductor layer is formed on the substrate, and the surface of first semiconductor layer is prepared with two or more different crystal faces, and the difference crystal face has different inclination angle relative to the angle of substrate plane.The present invention has the advantages that by the way that etching prepares the first crystal face and the second crystal face in advance on the first semiconductor layer, the inclination angle of the first crystal face and the second crystal face is utilized respectively to deploy the thickness of active layer, so as to selectively according to the core particles size of subsequent Micro LED display, core particles spacing and the corresponding light emitting diode that required a variety of emission wavelengths are prepared on same wafer of Wavelength distribution, it is cut into the Micro LED core particle with different peak wavelengths, the Micro LED flood tide transfer carried out based on this, higher transfer efficiency may be implemented.

Description

A kind of multi-wave length illuminating diode wafer and preparation method thereof
Technical field
The present invention relates to LED technology field more particularly to a kind of multi-wave length illuminating diode wafer and its systems Preparation Method.
Background technique
By nearly fast development in 20 years, light emitting diode gradually substitutes fluorescent lamp in traditional white-light illuminating field It as preferred lighting source, while being also the preferred solution of outdoor large scale display screen.Light emitting diode is carried out micro- Contractingization is to form the micro- light emitting diode of Micro LED(), so as to substitute existing LCD technology, it is applied to indoor big The application fields such as screen TV, mobile phone display screen, wearable device display screen are an important hairs of current light emitting diode industry Exhibition trend.Compared with traditional liquid crystal display, Micro LED has high-luminous-efficiency, low-power consumption, wide colour gamut, high reliability Equal many advantages, if can overcome presently, there are technical problem and cost barrier, the leather of next display technology will be brought Life.Each large enterprises also exist in the layout for carrying out Micro LED technology, including apple, three magnitude Zoomlions both at home and abroad at present Actively carry out the research and development of Micro LED technology.
The display screen that Micro LED requires different sizes and resolution at present, uses different transfer schemes.Wherein The mode cohered using chip is shifted for the Micro LED of small size, higher resolution display screen, i.e., by Micro LED's Core particles are just corresponding with the connection electrode in target base plate in chip preparatory phase, so as to cohere wafer using chip Mode be connected in target base plate.But in current mainstream technology, single wafer piece can only realize single emission wavelength, make single The mode that the chip of wafer coheres is difficult to realize true color and shows, to the wafer of three kinds of wavelength of red, green, blue exists respectively The Micro LED transfer that chip coheres is carried out in target base plate, and can greatly increase the consumed cost of wafer.If therefore can be The Micro LED core particle that a variety of emission wavelengths are realized on same wafer there will be an opportunity to realize that the chip of a wafer coheres Complete the Micro LED transfer that true color is shown.
Large scale, the Micro LED transfer compared with low-res display screen are turned using the flood tide of Pick and Place The core particles of Micro LED are extracted by transfer printing head, and put down in corresponding target base plate by shifting mode, repeated with this more The secondary transfer to realize the Micro LED core particle of flood tide.Since the pixel number of display screen is very huge, especially for Reach and be more clear fine and smooth display effect, the resolution of tv display screen has been popularized as 4K at present, with 75 cun of 4K high For clear TV, corresponding Micro LED core particle quantity is about 25,000,000, so that the flood tide transfer needed for completing needs to consume Take a large amount of time, while in order to meet the display demand of true color, needing the Micro LED core particle of three kinds of colors of RGB It is shifted respectively, the Pick and Place flood tide transfer proposed with the famous X-celeprint company of Micro LED field For technical solution, 75 cun of 4K high definition television at least need to complete for 31 days flood tide transfer work therein, Transfer efficiency is difficult to meet industrial volume production.If the Micro of a variety of emission wavelengths therefore can be prepared on same wafer LED core particle just can disposably extract the core particles of required multi-wavelength, thus when saving transfer when transfer printing head extracts core particles Between.
No matter transfer is binded for chip or Pick and Place is shifted, transfer efficiency is all extremely important technology Index, and the LED core grains of a variety of emission wavelengths are prepared on same wafer, its transfer can be significantly improved Efficiency, so as to effectively promote the volume production process of Micro LED display technique.
Summary of the invention
The present invention provides a kind of multi-wave length illuminating diode wafers and preparation method thereof, on the first semiconductor layer in advance First etching prepares two or more different crystal faces, and the difference of these different crystal faces is it relative to substrate plane Inclination angle is different, so as to utilize the anisotropic crystal growth rate difference on different inclination angle crystal face, after deploying The active layer thickness of continuous growth, and then realize the light emitting diode that multi-wavelength is prepared on same wafer, it can be effective Improve the transfer efficiency of subsequent Micro LED flood tide transfer.
To achieve the above object, the invention provides the following technical scheme: a kind of multi-wave length illuminating diode wafer, by serving as a contrast Bottom, the first semiconductor layer and the second semiconductor layer are formed;Wherein: the first semiconductor layer is formed on the substrate, and described The surface of semi-conductor layer is prepared with two or more different crystal faces, folder of the difference crystal face relative to substrate plane Angle has different inclination angle, and second semiconductor layer is formed on the first semiconductor layer surface, second semiconductor layer Comprising active layer and p-type gallium nitride layer, the active layer has on the relative position of the first semiconductor layer surface difference crystal face The active layer of different thickness, the different-thickness can issue the light with different peak wavelengths.
A kind of multi-wave length illuminating diode wafer, in which: the different crystal faces in the first semiconductor layer surface are relative to lining The inclination angle of baseplane, between 0-45oBetween.
A kind of multi-wave length illuminating diode wafer, in which: the active layer of the different-thickness issues different peak wavelengths Light, peak wavelength distribution range is between 380-780nm.
A kind of multi-wave length illuminating diode wafer, in which: the different crystal faces in first semiconductor layer surface are opposite Include strip, circle, triangle, square, hexagon in the cross sectional shape of substrate plane and any there is closing opening Polygon.
A kind of multi-wave length illuminating diode wafer, in which: the substrate includes Sapphire Substrate, silicon substrate, silicon carbide Substrate, aluminium nitride substrate, gallium nitride substrate, gallium arsenide substrate.
The invention proposes a kind of preparation methods of multi-wave length illuminating diode wafer, include the following steps::
Step S1: providing a substrate, substrate be placed in Metal Organic Vapor chemical deposition board (MOCVD), controls The reaction cavity pressure of MOCVD is 100-600torr, temperature 500-1200oC, and it is passed through nitrogen, hydrogen, ammonia, silane and three Methyl gallium gas, the gallium nitride for depositing 1-10um thickness on substrate is the first semiconductor layer;
Step S2: sample is taken out from MOCVD, and undergo gluing, exposure, development, etch, step of removing photoresist is in the first semiconductor Striated bulge-structure is etched in layer surface to form the first crystal face and the second crystal face, the figure of bulge-structure in the process Shape size need to be corresponding with the core particles size of subsequent Micro LED display, core particles spacing and Wavelength distribution, first crystal face Angle relative to substrate plane is the first inclined angle alpha1, second crystal face is the second inclination relative to the angle of substrate plane Angle α2
Step S3: sample is placed again into MOCVD reaction chamber, and control reaction cavity pressure is 200-500torr, temperature 750- 1000oC, and be passed through nitrogen, hydrogen, ammonia, trimethyl indium, triethyl-gallium, two luxuriant magnesium and trimethyl gallium gas is led the first half The second semiconductor layer is formed on body layer, wherein the second semiconductor layer includes active layer and p-type gallium nitride layer.
Compared with prior art, the present invention provides a kind of multi-wave length illuminating diode wafer and preparation method thereof, tools It is standby following the utility model has the advantages that by etching the first crystal face of preparation and the second crystal face in advance on the first semiconductor layer, be utilized respectively the The thickness of active layer is deployed at the inclination angle of one crystal face and the second crystal face, so as to selectively according to subsequent Micro The core particles size of LED display, core particles spacing and Wavelength distribution is corresponding that required a variety of hairs are prepared on same wafer The light emitting diode of optical wavelength, and subsequent chip processing procedure of arranging in pairs or groups, are cut into the Micro LED core with different peak wavelengths Grain.The Micro LED flood tide transfer carried out based on this, may be implemented higher transfer efficiency, with the aobvious of redgreenblue For display screen, transfer efficiency is can be improved in the flood tide transfer for disposably carrying out two kinds of emission wavelengths or even three kinds of emission wavelengths.
Detailed description of the invention
Fig. 1 is a kind of structure sectional view of multi-wave length illuminating diode wafer of first preferred embodiment of the invention.
Fig. 2 is the structural schematic diagram of the first semiconductor layer of first preferred embodiment of the invention.
Appended drawing reference: substrate 101, the first semiconductor layer 102, the first crystal face 1021, the second crystal face 1022, the second semiconductor Layer 103, active layer 1031, p-type gallium nitride layer 1032.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1 shows a kind of multi-wave length illuminating diode wafer of first preferred embodiment of the invention, by substrate 101, the first semiconductor layer 102 and the second semiconductor layer 103 are formed;Wherein: the first semiconductor layer 102 is formed in the substrate On 101, the surface of first semiconductor layer 102 is prepared with two or more different crystal faces, the difference crystal face phase For substrate plane angle have different inclination angle, second semiconductor layer 103 be formed in the first semiconductor layer surface it On, second semiconductor layer 103 includes active layer 1031 and p-type gallium nitride layer 1032, and the active layer 1031 is the first half There is different thickness, the active layer 104 of the different-thickness can issue on the relative position of 102 surface difference crystal face of conductor layer Light with different peak wavelengths.
Specifically, as shown in Fig. 2, different crystal faces inclining relative to 101 plane of substrate on 102 surface of the first semiconductor layer Oblique angle, between 0-45oBetween, the active layer 1031 of the different-thickness issues the light of different peak wavelengths, peak wavelength point For cloth range between 380-780nm, the substrate 101 includes Sapphire Substrate, silicon substrate, silicon carbide substrates, aluminium nitride lining Bottom, gallium nitride substrate, gallium arsenide substrate.
Wherein: cross sectional shape packet of the different crystal faces relative to 101 plane of substrate on 102 surface of the first semiconductor layer Include strip, circle, triangle, square, hexagon and any polygon with closing opening.
Below by taking Sapphire Substrate as an example, the production method of light emitting diode shown in FIG. 1 is briefly described.
Firstly, providing a Sapphire Substrate 101, Sapphire Substrate 101 is placed in Metal Organic Vapor chemistry and is sunk In product board (MOCVD), the reaction cavity pressure for controlling MOCVD is 100-600torr, temperature 500-1200oC, and it is passed through nitrogen Gas, hydrogen, ammonia, silane and trimethyl gallium gas, the gallium nitride that 5um thickness is deposited in Sapphire Substrate 101 is the first half Conductor layer 102, wherein the first semiconductor layer 102 includes n-type gallium nitride layer;
Then, sample is taken out from MOCVD, and undergo gluing, exposure, development, etch, step of removing photoresist is in the first semiconductor layer Striated bulge-structure is etched on 102 surfaces to form the first crystal face 1021 and the second crystal face 1022, in the process convex The dimension of picture for playing structure need to be corresponding with the core particles size of subsequent Micro LED display, core particles spacing and Wavelength distribution, this In embodiment, first inclined angle alpha of first crystal face 1021 relative to 101 plane of Sapphire Substrate1It is 0.2o, described second Second inclined angle alpha of the crystal face 1022 relative to 101 plane of Sapphire Substrate2It is 15o
Finally, sample is placed again into MOCVD reaction chamber, control reaction cavity pressure is 200-500torr, temperature 750- 1000oC, and be passed through nitrogen, hydrogen, ammonia, trimethyl indium, triethyl-gallium, two luxuriant magnesium and trimethyl gallium gas is led the first half The second semiconductor layer 103 is formed on body layer 102, wherein the second semiconductor layer 103 includes active layer 1031 and p-type gallium nitride layer 1032。
Due to the inclination angular difference of the first crystal face 1021 and the second crystal face 1022, thus active on the first crystal face 1021 The peak wavelength of layer 1031 is 510nm, and the peak wavelength of the active layer 1031 on the second crystal face 1022 is 450nm.
In the multi-wave length illuminating diode wafer of the present embodiment, pass through etching preparation in advance the on the first semiconductor layer One crystal face and the second crystal face, are utilized respectively the inclination angle of the first crystal face and the second crystal face to deploy the thickness of active layer, so as to It is corresponding same with the core particles size, core particles spacing and Wavelength distribution selectively according to subsequent Micro LED display The light emitting diode of required a variety of emission wavelengths is prepared on wafer, and subsequent chip processing procedure of arranging in pairs or groups, be cut into tool There is the Micro LED core particle of different peak wavelengths.The Micro LED flood tide transfer carried out based on this, may be implemented higher Transfer efficiency disposably carry out two kinds of emission wavelengths or even three kinds of emission wavelengths for the display screen of redgreenblue Transfer efficiency can be improved in flood tide transfer.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (6)

1. a kind of multi-wave length illuminating diode wafer, by substrate (101), the first semiconductor layer (102) and the second semiconductor layer (103) it is formed;It is characterized by: the first semiconductor layer (102) is formed on the substrate (101), first semiconductor The surface of layer (102) is prepared with two or more different crystal faces, angle of the difference crystal face relative to substrate plane With different inclination angle, second semiconductor layer (103) is formed on the first semiconductor layer surface, second semiconductor Layer (103) includes active layer (1031) and p-type gallium nitride layer (1032), and the active layer (1031) is in the first semiconductor layer (102) there is different thickness, the active layer (1031) of the different-thickness can issue on the relative position of surface difference crystal face Light with different peak wavelengths.
2. a kind of multi-wave length illuminating diode wafer according to claim 1, it is characterised in that: the first semiconductor layer (102) the different crystal faces on surface are relative to the inclination angle of substrate (101) plane between 0-45oBetween.
3. a kind of multi-wave length illuminating diode wafer according to claim 1, it is characterised in that: the different-thickness Active layer (1031) issues the light of different peak wavelengths, and peak wavelength distribution range is between 380-780nm.
4. a kind of multi-wave length illuminating diode wafer according to claim 1, it is characterised in that: first semiconductor Different crystal faces on layer (102) surface include strip, circle, triangle, just relative to the cross sectional shape of substrate (101) plane Rectangular, hexagon and any polygon with closing opening.
5. a kind of multi-wave length illuminating diode wafer according to claim 1, it is characterised in that: the substrate (101) Including Sapphire Substrate, silicon substrate, silicon carbide substrates, aluminium nitride substrate, gallium nitride substrate, gallium arsenide substrate.
6. a kind of preparation method of multi-wave length illuminating diode wafer, it is characterized in that including the following steps:
Step S1: it provides a substrate (101), substrate (101) is placed in Metal Organic Vapor chemical deposition board (MOCVD) in, the reaction cavity pressure for controlling MOCVD is 100-600torr, temperature 500-1200oC, and it is passed through nitrogen, hydrogen Gas, ammonia, silane and trimethyl gallium gas, the gallium nitride that 1-10um thickness is deposited on substrate (101) is the first semiconductor layer (102);
Step S2: sample is taken out from MOCVD, and undergo gluing, exposure, development, etch, step of removing photoresist is in the first semiconductor Layer etches striated bulge-structure on (102) surface to form the first crystal face (1021) and the second crystal face (1022), herein mistake The dimension of picture of bulge-structure in journey need to be with the core particles size, core particles spacing and Wavelength distribution of subsequent Micro LED display Corresponding, first crystal face (1021) is the first inclined angle alpha relative to the angle of substrate (101) plane1, second crystal face (1022) angle relative to substrate (101) plane is the second inclined angle alpha2
Step S3: sample is placed again into MOCVD reaction chamber, and control reaction cavity pressure is 200-500torr, temperature 750- 1000oC, and be passed through nitrogen, hydrogen, ammonia, trimethyl indium, triethyl-gallium, two luxuriant magnesium and trimethyl gallium gas is led the first half The second semiconductor layer (103) are formed on body layer (102), wherein the second semiconductor layer (103) includes active layer (1031) and p-type nitrogen Change gallium layer (1032).
CN201811392915.6A 2018-11-21 2018-11-21 A kind of multi-wave length illuminating diode wafer and preparation method thereof Pending CN109449266A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111048637A (en) * 2019-12-09 2020-04-21 南京邮电大学 Multi-color LED epitaxial chip with high-drop-height step structure and preparation method thereof

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US20050082544A1 (en) * 2003-10-20 2005-04-21 Yukio Narukawa Nitride semiconductor device, and its fabrication process
CN105552188A (en) * 2015-12-16 2016-05-04 清华大学 Semiconductor structure and manufacturing method thereof
JP2017092183A (en) * 2015-11-06 2017-05-25 国立大学法人京都大学 Semiconductor light emitting element and method of manufacturing the same
CN108695417A (en) * 2018-05-08 2018-10-23 太原理工大学 Unstressed configuration powder GaN base white light LEDs epitaxial structure and preparation method thereof based on V-arrangement hole

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050082544A1 (en) * 2003-10-20 2005-04-21 Yukio Narukawa Nitride semiconductor device, and its fabrication process
JP2017092183A (en) * 2015-11-06 2017-05-25 国立大学法人京都大学 Semiconductor light emitting element and method of manufacturing the same
CN105552188A (en) * 2015-12-16 2016-05-04 清华大学 Semiconductor structure and manufacturing method thereof
CN108695417A (en) * 2018-05-08 2018-10-23 太原理工大学 Unstressed configuration powder GaN base white light LEDs epitaxial structure and preparation method thereof based on V-arrangement hole

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111048637A (en) * 2019-12-09 2020-04-21 南京邮电大学 Multi-color LED epitaxial chip with high-drop-height step structure and preparation method thereof
CN111048637B (en) * 2019-12-09 2022-03-18 南京邮电大学 Multi-color LED epitaxial chip with high-drop-height step structure and preparation method thereof

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Application publication date: 20190308