CN109444177A - Liquid tank case peviform end socket on-line intelligence Real-time Imaging device - Google Patents
Liquid tank case peviform end socket on-line intelligence Real-time Imaging device Download PDFInfo
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- CN109444177A CN109444177A CN201811557666.1A CN201811557666A CN109444177A CN 109444177 A CN109444177 A CN 109444177A CN 201811557666 A CN201811557666 A CN 201811557666A CN 109444177 A CN109444177 A CN 109444177A
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- 239000007788 liquid Substances 0.000 title claims abstract description 12
- 238000003384 imaging method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 238000001514 detection method Methods 0.000 claims abstract description 39
- 230000001360 synchronised effect Effects 0.000 claims abstract description 37
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000009987 spinning Methods 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 4
- 230000008450 motivation Effects 0.000 claims description 2
- 210000003205 muscle Anatomy 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 4
- 238000007730 finishing process Methods 0.000 abstract description 3
- 238000007689 inspection Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
- 238000005096 rolling process Methods 0.000 description 5
- 230000005611 electricity Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 238000009659 non-destructive testing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
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Abstract
A kind of liquid tank case peviform end socket on-line intelligence Real-time Imaging device is constituted by supporting beam component on traction power mechanism component, X-ray protection channel, main detection guard chamber, x-ray pipe driving mechanism component, flat receiver driving mechanism component, workpiece support block component, pipeline, chain component, lower supporting beam component, upper supporting beam pedestal component and by movable sprocket component.The present apparatus can be designed specifically to meet automatic detection diameter in the intermediate weld of the tank case end socket of φ 1300- φ 2500, plate and ray tube use independent motive system, computer control synchronous operation, multiple stations can be set, and cleaning and finishing process can be added among pipeline, so that present apparatus the degree of automation is higher, a large amount of fund and time are saved for user, reduces cost.
Description
Technical field
The present invention relates to a kind of X-ray intelligence Real-time Imaging devices, in particular relate to a kind of liquid tank case peviform envelope
Head on-line intelligence Real-time Imaging device.
Background technique
With the rapid development of China Logistics, the production of liquid tank case is also being rapidly developed, because it is pressure vessel, for tank
The non-destructive testing of case also develops accordingly, and current detection is all film making detection, and at high cost, efficiency is especially low, wastes big
The human and material resources and financial resources of amount.
Summary of the invention
Existing tank case end socket taking X-ray detection there are aiming at the problem that, the present invention provides a kind of energy consumption low, cost
The high liquid tank case peviform end socket on-line intelligence Real-time Imaging device of low, simple installation, detection efficiency.
Solving the particular technique measure that above-mentioned technical problem is taken is:
A kind of liquid tank case peviform end socket on-line intelligence Real-time Imaging device, it is characterized in that: by traction power mechanism component
1, X-ray protection channel 3, main detection guard chamber 4, x-ray pipe driving mechanism component 5, flat receiver driving mechanism component
6, workpiece support block component 7, supporting beam component 8, chain component 9, lower supporting beam component 10, upper supporting beam pedestal close on pipeline
It part 11 and is constituted by movable sprocket component 12；Traction power mechanism component 1 fixes on the ground, traction power mechanism component 1 and chain
Component 9 rolls connection, and supporting beam component 10 and chain component 9 are rolled and connected under supporting beam component 8 and pipeline on pipeline,
The upper surface of supporting beam pedestal component 11 is fixedly connected with supporting beam component 8 on pipeline on pipeline, and supporting beam is closed under pipeline
Part 10 and upper supporting beam pedestal component 11 fix on the ground, supporting beam component under supporting beam component 8 and pipeline on pipeline
10 roll connection with supporting block component 7, and chain component 9 is connected with by the rolling of movable sprocket component 12, fixed by movable sprocket component 12
On the ground, main detection guard chamber 4 is arranged in the detection position of pipeline and fixes on the ground, and both ends are each provided with X-ray
Protection channel 3, X-ray protection channel 3 fix on the ground, and x-ray pipe driving mechanism component 5 is mounted on main detection guard chamber
On ceiling in 4, flat receiver driving mechanism component 6 is fixed on the ground in main detection guard chamber 4；
Traction power mechanism component 1 is by bearing support block 11, traction drive wheel bearing seat 12, Motor Foundation seat 13, traction active
Sprocket wheel 14, traction chain 15, conveyor chain traction electric machine 16, active auxiliary wheel 17, pipeline sprocket wheel 18, transmission shaft 19, centre
Supporting bearing base 110, traction are formed by movable sprocket 111, middle bearing bracket support base 112: bearing support block 11 and Motor Foundation
Seat 13 fixes on the ground, and bearing support block 11 is fixedly connected with Motor Foundation seat 13, the upper surface of Motor Foundation seat 13 and conveying
Chain traction motor 16 is fixedly connected, and conveyor chain traction electric machine 16 is fixedly connected with traction drive sprocket 14, and conveyor chain is led
Draw motor 16 and connected by chain 15 and traction by the rolling of movable sprocket 111, traction is by movable sprocket 111 and the fixed company of transmission shaft 19
It connects, active auxiliary wheel 17 and pipeline sprocket wheel 18 are fixedly connected with transmission shaft 19, transmission shaft 19 and traction drive wheel bearing seat 12
It rolls and connects with intermediate supports bearing block 110, traction drive wheel bearing seat 12 is fixedly connected with bearing support block 11, intermediate supports
Bearing block 110 is fixedly connected with middle bearing bracket support base 112, and middle bearing bracket support base 112 and Motor Foundation seat 13 are fixed
Connection；
X-ray pipe driving mechanism component 5 by basic hanger bracket 51, extend adjustable plate 52, rack gear 53, the frame 54 that horizontally slips, straight
Line sliding rail 55, driving gear 56, left and right traction electric machine frame 57, left and right traction electric machine 58, rotation synchronization belt 59, rotation synchronization belt wheel
510, x-ray pipe 511, rotation traction traction motor 512, electric rotating base 513, upper and lower traction electric machine 514, promotion synchronous pulley
515, promote synchronous belt 516, screw-bearing seat 517, trapezoidal screw 518, slide up and down the composition of frame 519: basic hanger bracket 51 is solid
It is scheduled on the ceiling in main detection guard chamber 4, is fixedly connected below basic hanger bracket 51 with extension adjustable plate 52, extends and adjust
Section plate 52 is fixedly connected with the frame 54 that horizontally slips, and rack gear 53 and line slide rail 55 are fixedly connected with the frame 54 that horizontally slips, and left and right is led
Draw motor 58 to be fixedly connected with left and right traction electric machine frame 57, left and right traction electric machine frame 57 is fixedly connected with the frame 54 that horizontally slips, left
The output shaft of right traction electric machine 58 is fixedly connected with driving gear 56, and driving gear 56 engages connection with rack gear 53, is slided up and down
Frame 519 is slidably connected with line slide rail 55, is fixedly connected with screw-bearing seat 517, screw-bearing seat 517 and trapezoidal screw 518
Connection is rolled, the end axis of trapezoidal screw 518 and the output shaft of upper and lower traction electric machine 514 are fixedly connected with synchronous pulley 515 is promoted,
It promotes synchronous belt 516 and engages connection with synchronous pulley 515 is promoted, upper and lower traction electric machine 514 fixes company with frame 519 is slided up and down
It connects, rotation traction traction motor 512 is fixedly connected with electric rotating base 513, and electric rotating base 513 fixes company with frame 519 is slided up and down
It connects, rotation traction traction motor 512 engages connection with rotation synchronization belt 59, rotation synchronization belt 59 and 510 company of engagement of rotation synchronization belt wheel
Connect, rotation synchronization belt wheel 510 with slide up and down the rotation of frame 519 connection, be fixedly connected with x-ray pipe 511, x-ray pipe 511
It can make spinning movement by the traction of rotation synchronization belt 59 and rotation traction traction motor 512, left and right traction electric machine 58 is nibbled with rack gear 53
Close connection, frame 54 is fixedly connected with horizontally slipping, and the traction that x-ray pipe 511 passes through left and right traction electric machine 58 can be made or so fortune
Dynamic, x-ray pipe 511 can be moved up and down by the traction of upper and lower traction electric machine 514；
Flat receiver driving mechanism component 6 is translated by basic attachment base 61, mechanism supports seat 62, flat receiver 63, plate
Rack gear 611, plate horizontally slip frame 64, plate translated linear sliding rail 65, plate translation driving gear 66, plate or so traction electricity
Rack 67, plate or so traction electric machine 68, plate rotation synchronization belt 69, plate rotation synchronization belt wheel 610, plate rotation traction traction electricity
Traction electric machine 614, plate promote synchronous pulley 615 up and down, plate is promoted and synchronized for machine 612, plate electric rotating base 613, plate
Band 616, plate lifting handle bearing block 617, plate promote trapezoidal screw 618, plate slides up and down the composition of frame 619: basis is even
Joint chair 61 is fixed on the ground in main detection guard chamber 4, and basic attachment base 61 is fixedly connected with mechanism supports seat 62, mechanism branch
Support seat 62 and the plate frame 64 that horizontally slips are fixedly connected, the fixation of plate or so traction electric machine 68 and plate or so traction electric machine frame 67
Connection, plate or so traction electric machine frame 67 and the plate frame 64 that horizontally slips are fixedly connected, the output of plate or so traction electric machine 68
Axis is fixedly connected with plate translation driving gear 66, and plate translates driving gear 66 and engages connection with plate translating rack 611, is put down
Plate slides up and down frame 619 and is slidably connected with plate translated linear sliding rail 65, is fixedly connected with plate lifting handle bearing block 617,
Plate lifting handle bearing block 617 and plate promote trapezoidal screw 618 and roll connection, and plate promotes the end axis of trapezoidal screw 618
It promotes synchronous pulley 615 with plate with the output shaft of traction electric machine 614 above and below plate to be fixedly connected, plate promotes synchronous belt 616
Synchronous pulley 615, which is promoted, with plate engages connection, traction electric machine 614 slides up and down frame 619 with plate and is fixedly connected above and below plate,
Plate rotation traction traction motor 612 is fixedly connected with plate electric rotating base 613, plate electric rotating base 613 with glide on plate
Moving frame 619 is fixedly connected, and plate rotation traction traction motor 612 engages connection, plate rotation synchronization belt with plate rotation synchronization belt 69
69 engage connection with plate rotation synchronization belt wheel 610, and plate rotation synchronization belt wheel 610 and plate slide up and down the rotation of frame 619 and connect
It connects, plate rotation synchronization belt wheel 610 is fixedly connected with flat receiver 63, and flat receiver 63 passes through plate rotation synchronization belt 69
Traction with plate rotation traction traction motor 612 can make spinning movement, and plate or so traction electric machine 68 is nibbled with plate translating rack 611
Conjunction connection, the frame 64 that horizontally slips with plate are fixedly connected, and flat receiver 63 can by the traction of plate or so traction electric machine 68
Make side-to-side movement, flat receiver 63 can move up and down under the traction of traction electric machine 614 above and below plate；
Workpiece support block component 7 is made of idler wheel 71, supporting block 72, connecting plate 73: supporting block 72 is fixedly connected with connecting plate 73,
Idler wheel 71 and connecting plate 73, which roll, to be connected, and supporting beam component 10 passes through pipeline under supporting beam component 8 and pipeline on pipeline
Track 101 and workpiece support block component 7 under guide rail 81 and pipeline in upper supporting beam component 8 in supporting beam component 10 roll
Connection；
Supporting beam component 8 is made of guide rail 81, upper supporting beam connecting plate 82, chain supporting track 83, gusset 84 on pipeline: on
Supporting beam connecting plate 82 and gusset 84 are fixedly connected with guide rail 81, chain supporting track 83 and gusset 84 and upper supporting beam connecting plate
82 are fixedly connected, and chain supporting track 83 is linked with the rolling of chain component 9；
Chain component 9 is made of binodal carrier chain 91, chain and chain-plate 92: binodal carrier chain 91 is fixedly connected with chain and chain-plate 92,
Chain and chain-plate 92 and 7 fixed-link of workpiece support block component；
Supporting beam component 10 is made of track 101, connection pedestal 102 under pipeline: track 101 fixes company with pedestal 102 is connect
It connects；
Supporting beam pedestal component 11 is made of base support 11.1, upper beam 11.2 on pipeline: base support 11.1 and upper cross
Beam 11.2 is fixedly connected；
It is won in succession 123, support base 124, passive auxiliary wheel by movable sprocket component 12 by adjusting jackscrew 121, adjusting nut 122, basis
125, pipeline is formed by movable sprocket 126, traction passive bearing seat 127: it adjusts jackscrew 121 and is threadedly coupled with adjusting nut 122,
Adjusting nut 122 and basis, which are won in succession, 123 to be fixedly connected, and basis is won in succession 123 to be fixedly connected with support base 124, support base 124 with lead
Draw passive bearing seat 127 to be fixedly connected, traction passive bearing seat 127 is rolled with passive auxiliary wheel 125, pipeline by movable sprocket 126
Dynamic connection.
Beneficial effects of the present invention: the present invention, can root in liquid tank case peviform end socket on-line intelligence Real-time Imaging
According to the actually detected requirement of client, it is designed specifically to meet automatic detection diameter in the centre of the tank case end socket of φ 1300- φ 2500
Weld seam, plate and ray tube use independent motive system, computer control synchronous operation.Since standby inspection workpiece is in detection pipeline
On multiple can arrange, thus multiple stations can be set, and cleaning and finishing process are added among pipeline, so that the present apparatus is automatic
Change degree is higher, simultaneously because not using workpiece vehicle, then save a large amount of time, film and rinsing equipment, uses the present apparatus
A large amount of fund and time can be saved for user, reduce cost.The present apparatus is domestic first set tank case end socket detection device, is filled up
Domestic blank.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is top view of the invention；
Fig. 3 is the structural schematic diagram of traction power mechanism component in the present invention；
Fig. 4 is the structural schematic diagram of x-ray pipe driving mechanism component in the present invention；
Fig. 5 is the structural schematic diagram of flat receiver driving mechanism component in the present invention；
Fig. 6 is the structural schematic diagram of workpiece support block component in the present invention；
Fig. 7 is the structural schematic diagram of supporting beam component on pipeline in the present invention；
Fig. 8 is the structural schematic diagram of chain component in the present invention；
Fig. 9 is the structural schematic diagram of supporting beam component under pipeline in the present invention；
Figure 10 is the structural schematic diagram of supporting beam pedestal component on pipeline in the present invention；
Figure 11 is in the present invention by the structural schematic diagram of movable sprocket component.
Specific embodiment
The present invention is described further with reference to the accompanying drawing.
A kind of liquid tank case peviform end socket on-line intelligence Real-time Imaging device, it is as shown in Figure 1 to 11, dynamic by drawing
Force mechanisms component 1, X-ray protection channel 3, main detection guard chamber 4, x-ray pipe driving mechanism component 5, flat receiver drive
Motivation structure component 6, workpiece support block component 7, supporting beam component 8, chain component 9, lower supporting beam component 10, upper branch on pipeline
It supports beam pedestal component 11 and is constituted by movable sprocket component 12；Traction power mechanism component 1 fixes on the ground, traction power mechanism
Component 1 and chain component 9, which roll, to be connected, supporting beam component 10 and chain component 9 under supporting beam component 8 and pipeline on pipeline
Connection is rolled, the upper surface of supporting beam pedestal component 11 is fixedly connected with supporting beam component 8 on pipeline on pipeline, under pipeline
Supporting beam component 10 and upper supporting beam pedestal component 11 fix on the ground, prop up under supporting beam component 8 and pipeline on pipeline
It supports beam component 10 and rolls connection with supporting block component 7, chain component 9 rolls connection with by movable sprocket component 12, closed by movable sprocket
Part 12 fixes on the ground, and main detection guard chamber 4 is arranged in the detection position of pipeline and fixes on the ground, and both ends are respectively arranged
There is X-ray protection channel 3, X-ray protection channel 3 fixes on the ground, and x-ray pipe driving mechanism component 5 is mounted on main inspection
It surveys on the ceiling in guard chamber 4, flat receiver driving mechanism component 6 is fixed on the ground in main detection guard chamber 4；
Traction power mechanism component 1 is by bearing support block 11, traction drive wheel bearing seat 12, Motor Foundation seat 13, traction active
Sprocket wheel 14, traction chain 15, conveyor chain traction electric machine 16, active auxiliary wheel 17, pipeline sprocket wheel 18, transmission shaft 19, centre
Supporting bearing base 110, traction are formed by movable sprocket 111, middle bearing bracket support base 112: bearing support block 11 and Motor Foundation
Seat 13 fixes on the ground, and bearing support block 11 is fixedly connected with Motor Foundation seat 13, the upper surface of Motor Foundation seat 13 and conveying
Chain traction motor 16 is fixedly connected, and conveyor chain traction electric machine 16 is fixedly connected with traction drive sprocket 14, and conveyor chain is led
Draw motor 16 and connected by chain 15 and traction by the rolling of movable sprocket 111, traction is by movable sprocket 111 and the fixed company of transmission shaft 19
It connects, active auxiliary wheel 17 and pipeline sprocket wheel 18 are fixedly connected with transmission shaft 19, transmission shaft 19 and traction drive wheel bearing seat 12
It rolls and connects with intermediate supports bearing block 110, traction drive wheel bearing seat 12 is fixedly connected with bearing support block 11, intermediate supports
Bearing block 110 is fixedly connected with middle bearing bracket support base 112, and middle bearing bracket support base 112 and Motor Foundation seat 13 are fixed
Connection；
X-ray pipe driving mechanism component 5 by basic hanger bracket 51, extend adjustable plate 52, rack gear 53, the frame 54 that horizontally slips, straight
Line sliding rail 55, driving gear 56, left and right traction electric machine frame 57, left and right traction electric machine 58, rotation synchronization belt 59, rotation synchronization belt wheel
510, x-ray pipe 511, rotation traction traction motor 512, electric rotating base 513, upper and lower traction electric machine 514, promotion synchronous pulley
515, promote synchronous belt 516, screw-bearing seat 517, trapezoidal screw 518, slide up and down the composition of frame 519: basic hanger bracket 51 is solid
It is scheduled on the ceiling in main detection guard chamber 4, is fixedly connected below basic hanger bracket 51 with extension adjustable plate 52, extends and adjust
Section plate 52 is fixedly connected with the frame 54 that horizontally slips, and rack gear 53 and line slide rail 55 are fixedly connected with the frame 54 that horizontally slips, and left and right is led
Draw motor 58 to be fixedly connected with left and right traction electric machine frame 57, left and right traction electric machine frame 57 is fixedly connected with the frame 54 that horizontally slips, left
The output shaft of right traction electric machine 58 is fixedly connected with driving gear 56, and driving gear 56 engages connection with rack gear 53, is slided up and down
Frame 519 is slidably connected with line slide rail 55, is fixedly connected with screw-bearing seat 517, screw-bearing seat 517 and trapezoidal screw 518
Connection is rolled, the end axis of trapezoidal screw 518 and the output shaft of upper and lower traction electric machine 514 are fixedly connected with synchronous pulley 515 is promoted,
It promotes synchronous belt 516 and engages connection with synchronous pulley 515 is promoted, upper and lower traction electric machine 514 fixes company with frame 519 is slided up and down
It connects, rotation traction traction motor 512 is fixedly connected with electric rotating base 513, and electric rotating base 513 fixes company with frame 519 is slided up and down
It connects, rotation traction traction motor 512 engages connection with rotation synchronization belt 59, rotation synchronization belt 59 and 510 company of engagement of rotation synchronization belt wheel
Connect, rotation synchronization belt wheel 510 with slide up and down the rotation of frame 519 connection, be fixedly connected with x-ray pipe 511, x-ray pipe
511 can make spinning movement, left and right traction electric machine 58 and rack gear 53 by the traction of rotation synchronization belt 59 and rotation traction traction motor 512
Engagement connection, frame 54 is fixedly connected with horizontally slipping, and x-ray pipe 511 can be controlled by the traction of left and right traction electric machine 58
Movement, x-ray pipe 511 can be moved up and down by the traction of upper and lower traction electric machine 514；
Flat receiver driving mechanism component 6 is translated by basic attachment base 61, mechanism supports seat 62, flat receiver 63, plate
Rack gear 611, plate horizontally slip frame 64, plate translated linear sliding rail 65, plate translation driving gear 66, plate or so traction electricity
Rack 67, plate or so traction electric machine 68, plate rotation synchronization belt 69, plate rotation synchronization belt wheel 610, plate rotation traction traction electricity
Traction electric machine 614, plate promote synchronous pulley 615 up and down, plate is promoted and synchronized for machine 612, plate electric rotating base 613, plate
Band 616, plate lifting handle bearing block 617, plate promote trapezoidal screw 618, plate slides up and down the composition of frame 619: basis is even
Joint chair 61 is fixed on the ground in main detection guard chamber 4, and basic attachment base 61 is fixedly connected with mechanism supports seat 62, mechanism branch
Support seat 62 and the plate frame 64 that horizontally slips are fixedly connected, the fixation of plate or so traction electric machine 68 and plate or so traction electric machine frame 67
Connection, plate or so traction electric machine frame 67 and the plate frame 64 that horizontally slips are fixedly connected, the output of plate or so traction electric machine 68
Axis is fixedly connected with plate translation driving gear 66, and plate translates driving gear 66 and engages connection with plate translating rack 611, is put down
Plate slides up and down frame 619 and is slidably connected with plate translated linear sliding rail 65, is fixedly connected with plate lifting handle bearing block 617,
Plate lifting handle bearing block 617 and plate promote trapezoidal screw 618 and roll connection, and plate promotes the end axis of trapezoidal screw 618
It promotes synchronous pulley 615 with plate with the output shaft of traction electric machine 614 above and below plate to be fixedly connected, plate promotes synchronous belt 616
Synchronous pulley 615, which is promoted, with plate engages connection, traction electric machine 614 slides up and down frame 619 with plate and is fixedly connected above and below plate,
Plate rotation traction traction motor 612 is fixedly connected with plate electric rotating base 613, plate electric rotating base 613 with glide on plate
Moving frame 619 is fixedly connected, and plate rotation traction traction motor 612 engages connection, plate rotation synchronization belt with plate rotation synchronization belt 69
69 engage connection with plate rotation synchronization belt wheel 610, and plate rotation synchronization belt wheel 610 and plate slide up and down the rotation of frame 619 and connect
It connects, plate rotation synchronization belt wheel 610 is fixedly connected with flat receiver 63, and flat receiver 63 passes through plate rotation synchronization belt 69
Traction with plate rotation traction traction motor 612 can make spinning movement, and plate or so traction electric machine 68 is nibbled with plate translating rack 611
Conjunction connection, the frame 64 that horizontally slips with plate are fixedly connected, and flat receiver 63 can by the traction of plate or so traction electric machine 68
Make side-to-side movement, flat receiver 63 can move up and down under the traction of traction electric machine 614 above and below plate；
Workpiece support block component 7 is made of idler wheel 71, supporting block 72, connecting plate 73: supporting block 72 is fixedly connected with connecting plate 73,
Idler wheel 71 and connecting plate 73, which roll, to be connected, and supporting beam component 10 passes through pipeline under supporting beam component 8 and pipeline on pipeline
Track 101 and workpiece support block component 7 under guide rail 81 and pipeline in upper supporting beam component 8 in supporting beam component 10 roll
Connection；
Supporting beam component 8 is made of guide rail 81, upper supporting beam connecting plate 82, chain supporting track 83, gusset 84 on pipeline: on
Supporting beam connecting plate 82 and gusset 84 are fixedly connected with guide rail 81, chain supporting track 83 and gusset 84 and upper supporting beam connecting plate
82 are fixedly connected, and chain supporting track 83 is linked with the rolling of chain component 9；
Chain component 9 is made of binodal carrier chain 91, chain and chain-plate 92: binodal carrier chain 91 is fixedly connected with chain and chain-plate 92,
Chain and chain-plate 92 and 7 fixed-link of workpiece support block component；
Supporting beam component 10 is made of track 101, connection pedestal 102 under pipeline: track 101 fixes company with pedestal 102 is connect
It connects；
Supporting beam pedestal component 11 is made of base support 11.1, upper beam 11.2 on pipeline: base support 11.1 and upper cross
Beam 11.2 is fixedly connected；
It is won in succession 123, support base 124, passive auxiliary wheel by movable sprocket component 12 by adjusting jackscrew 121, adjusting nut 122, basis
125, pipeline is formed by movable sprocket 126, traction passive bearing seat 127: it adjusts jackscrew 121 and is threadedly coupled with adjusting nut 122,
Adjusting nut 122 and basis, which are won in succession, 123 to be fixedly connected, and basis is won in succession 123 to be fixedly connected with support base 124, support base 124 with lead
Draw passive bearing seat 127 to be fixedly connected, traction passive bearing seat 127 is rolled with passive auxiliary wheel 125, pipeline by movable sprocket 126
Dynamic connection.
When the present apparatus works, standby inspection workpiece 2 is placed on main detection guard chamber 4 on the workpiece support block component 7 at part end, work
Part supporting block component 7 holds up standby inspection workpiece 2, and under the traction of conveyor chain traction electric machine 16, chain component 9 props up on the conveyor line
It supports and drives workpiece support block component 7 under the support of beam component 8 and lower supporting beam component 10, standby inspection workpiece 2 is passed through into X-ray protection
The detection position in main detection guard chamber 4, x-ray pipe driving mechanism component 5 and flat receiver driving machine are sent into channel 3
Structure component 6 carries out comprehensive X-ray non-destructive testing to the weld seam of liquid tank case peviform end socket under the control of auto-programming.Detection
It finishes, starts the conveyor chain traction electric machine 16 of traction power mechanism component 1, standby inspection workpiece 2 is sent out by X protection channel 3
Guard plot, then next standby inspection workpiece 2 enters the detection position in main detection guard chamber 4, to transporting the standby of main detection guard chamber 4
It examines workpiece 2 and carries out on-line cleaning with after maintenance, standby inspection workpiece 2 runs to inloading part position, and standby workpiece 2 of examining is removed, is at this moment placed
Another group of workpiece support block component 7 of standby inspection workpiece 2 in pipeline sprocket wheel 18 and pipeline by under the drive of movable sprocket 126, by
The lower support of supporting beam component 10, which is run into part end, puts part position, carries out next circulation.When chain component 9 operates in conveying
When on line on supporting beam component 8, the position of workpiece support block component 7 upward, can place standby inspection workpiece 2, when chain component 9 is run
When under pipeline on supporting beam component 10, the position of workpiece support block component 7 downward, cannot place standby inspection workpiece 2, at this time for
Cycle stage.
The present invention can want in liquid tank case peviform end socket on-line intelligence Real-time Imaging according to client is actually detected
It asks, is designed specifically to meet automatic detection diameter in the intermediate weld of the tank case end socket of φ 1300- φ 2500, plate and ray tube
Using independent motive system, computer control synchronous operation.Since standby inspection workpiece multiple can be arranged on detection pipeline, thus
Multiple stations can be set, and cleaning and finishing process are added among pipeline, so that present apparatus the degree of automation is higher, while by
It in not using workpiece vehicle, then saves a large amount of time, film and rinses equipment, can be saved using the present apparatus for user a large amount of
Fund and time, reduce cost.The present apparatus is domestic first set tank case end socket detection device, has filled up domestic blank.
Claims (1)
1. a kind of liquid tank case peviform end socket on-line intelligence Real-time Imaging device, it is characterized in that: being closed by traction power mechanism
Part (1), X-ray protection channel (3), main detection guard chamber (4), x-ray pipe driving mechanism component (5), flat receiver drive
Motivation structure component (6), workpiece support block component (7), supporting beam component (8), chain component (9), lower supporting beam are closed on pipeline
Part (10), upper supporting beam pedestal component (11) and by movable sprocket component (12) constitute；Traction power mechanism component (1) is fixed on ground
On face, traction power mechanism component (1) and chain component (9) roll and connect, on pipeline under supporting beam component (8) and pipeline
Supporting beam component (10) and chain component (9), which roll, to be connected, the upper surface of supporting beam pedestal component (11) and pipeline on pipeline
Upper supporting beam component (8) is fixedly connected, and supporting beam component (10) and upper supporting beam pedestal component (11) are fixed on ground under pipeline
On face, supporting beam component (10) and supporting block component (7) roll and connect under supporting beam component (8) and pipeline on pipeline, chain
Component (9) is connected with being rolled by movable sprocket component (12), is fixed on the ground by movable sprocket component (12), main detection guard chamber
(4) the detection position of pipeline is set and is fixed on the ground, both ends are each provided with X-ray protection channel (3), and X-ray is anti-
Shield channel (3) fixes on the ground, and x-ray pipe driving mechanism component (5) is mounted on the ceiling in main detection guard chamber (4)
On, flat receiver driving mechanism component (6) is fixed on the ground in main detection guard chamber (4)；
Traction power mechanism component (1) by bearing support block (11), traction drive wheel bearing seat (12), Motor Foundation seat (13),
Draw drive sprocket (14), traction chain (15), conveyor chain traction electric machine (16), active auxiliary wheel (17), pipeline sprocket wheel
(18), transmission shaft (19), intermediate supports bearing block (110), traction are by movable sprocket (111), middle bearing bracket support base (112) group
At: bearing support block (11) and Motor Foundation seat (13) fix on the ground, bearing support block (11) and Motor Foundation seat (13)
It is fixedly connected, the upper surface of Motor Foundation seat (13) is fixedly connected with conveyor chain traction electric machine (16), conveyor chain traction electric machine
(16) it is fixedly connected with traction drive sprocket (14), conveyor chain traction electric machine (16) is by chain (15) and traction by movable sprocket
(111) connection is rolled, traction is fixedly connected by movable sprocket (111) with transmission shaft (19), active auxiliary wheel (17) and pipeline chain
Wheel (18) is fixedly connected with transmission shaft (19), transmission shaft (19) and draws drive wheel bearing seat (12) and intermediate supports bearing block
(110) connection is rolled, traction drive wheel bearing seat (12) is fixedly connected with bearing support block (11), intermediate supports bearing block
(110) it is fixedly connected with middle bearing bracket support base (112), middle bearing bracket support base (112) and Motor Foundation seat (13) are solid
Fixed connection；
X-ray pipe driving mechanism component (5) by basic hanger bracket (51), extend adjustable plate (52), rack gear (53), horizontally slip
Frame (54), line slide rail (55), driving gear (56), left and right traction electric machine frame (57), left and right traction electric machine (58), rotation synchronize
Band (59), rotation synchronization belt wheel (510), x-ray pipe (511), rotation traction traction motor (512), electric rotating base (513), on
Lower traction electric machine (514) promotes synchronous pulley (515), promotes synchronous belt (516), screw-bearing seat (517), trapezoidal screw
(518), slide up and down frame (519) composition: basic hanger bracket (51) is fixed on the ceiling in main detection guard chamber (4), base
It is fixedly connected below plinth hanger bracket (51) with extension adjustable plate (52), extends adjustable plate (52) and frame (54) fixation that horizontally slips
Connection, rack gear (53) and line slide rail (55) are fixedly connected with the frame that horizontally slips (54), and left and right traction electric machine (58) is led with left and right
Draw motor rack (57) to be fixedly connected, left and right traction electric machine frame (57) is fixedly connected with the frame that horizontally slips (54), left and right traction electric machine
(58) output shaft is fixedly connected with driving gear (56), and driving gear (56) engages connection with rack gear (53), slides up and down frame
(519) it is slidably connected with line slide rail (55), is fixedly connected with screw-bearing seat (517), screw-bearing seat (517) and trapezoidal spiral shell
Bar (518) rolls connection, the end axis of trapezoidal screw (518) and the output shaft of upper and lower traction electric machine (514) and promotes synchronous pulley
(515) be fixedly connected, promote synchronous belt (516) with synchronous pulley (515) are promoted and engage connection, upper and lower traction electric machine (514) and
It slides up and down frame (519) to be fixedly connected, rotation traction traction motor (512) is fixedly connected with electric rotating base (513), electric rotating base
(513) with slide up and down frame (519) and be fixedly connected, rotation traction traction motor (512) engages connection with rotation synchronization belt (59), rotation
Synchronous belt (59) engages connection with rotation synchronization belt wheel (510), and rotation synchronization belt wheel (510) is rotated with frame (519) are slided up and down
Connection is fixedly connected with x-ray pipe (511), and x-ray pipe (511) passes through rotation synchronization belt (59) and rotation traction traction motor
(512) traction can make spinning movement, and left and right traction electric machine (58) engages connection with rack gear (53), frame (54) are solid with horizontally slipping
Fixed connection, x-ray pipe (511) can make side-to-side movement by the traction of left and right traction electric machine (58), and x-ray pipe (511) is logical
The traction for crossing traction electric machine (514) up and down can move up and down；
Flat receiver driving mechanism component (6) by basic attachment base (61), mechanism supports seat (62), flat receiver (63),
Plate translating rack (611), plate horizontally slip frame (64), plate translated linear sliding rail (65), plate translation driving gear
(66), plate or so traction electric machine frame (67), plate or so traction electric machine (68), plate rotation synchronization belt (69), plate rotation
Traction electric machine above and below synchronous pulley (610), plate rotation traction traction motor (612), plate electric rotating base (613), plate
(614), plate promotes synchronous pulley (615), plate promotes synchronous belt (616), plate lifting handle bearing block (617), plate
Promote trapezoidal screw (618), plate slides up and down frame (619) composition: basic attachment base (61) is fixed on main detection guard chamber (4)
On interior ground, basic attachment base (61) is fixedly connected with mechanism supports seat (62), and mechanism supports seat (62) and plate or so are sliding
Moving frame (64) is fixedly connected, and plate or so traction electric machine (68) is fixedly connected with plate or so traction electric machine frame (67), and plate is left
Right traction electric machine frame (67) and the plate frame (64) that horizontally slips are fixedly connected, the output shaft of plate or so traction electric machine (68) and flat
Plate translation driving gear (66) is fixedly connected, and plate translates driving gear (66) and engages connection with plate translating rack (611), is put down
Plate slides up and down frame (619) and plate translated linear sliding rail (65) is slidably connected, is fixed with plate lifting handle bearing block (617)
Connection, plate lifting handle bearing block (617) and plate promote trapezoidal screw (618) and roll connection, and plate promotes trapezoidal screw
(618) output shaft of traction electric machine (614) is fixedly connected end axis and plate with plate promotion synchronous pulley (615) up and down, is put down
Plate promotes synchronous belt (616) and engages connection with plate promotion synchronous pulley (615), traction electric machine (614) and plate above and below plate
It slides up and down frame (619) to be fixedly connected, plate rotation traction traction motor (612) is fixedly connected with plate electric rotating base (613), is put down
Plate electric rotating base (613) slides up and down frame (619) with plate and is fixedly connected, and plate rotation traction traction motor (612) and plate revolve
Turn synchronous belt (69) engagement connection, plate rotation synchronization belt (69) engages connection, plate rotation with plate rotation synchronization belt wheel (610)
Turn synchronous pulley (610) and plate slides up and down frame (619) rotation and connects, plate rotation synchronization belt wheel (610) and plate receive
Device (63) is fixedly connected, and flat receiver (63) passes through plate rotation synchronization belt (69) and plate rotation traction traction motor (612)
Traction can make spinning movement, and it is sliding that plate or so traction electric machine (68) engages connection and plate or so with plate translating rack (611)
Moving frame (64) is fixedly connected, and flat receiver (63) can make side-to-side movement by the traction of plate or so traction electric machine (68), is put down
Plate receiver (63) can move up and down under the traction of traction electric machine (614) above and below plate；
Workpiece support block component (7) is made of idler wheel (71), supporting block (72), connecting plate (73): supporting block (72) and connecting plate
(73) it is fixedly connected, idler wheel (71) and connecting plate (73) roll and connect, and support under supporting beam component (8) and pipeline on pipeline
Beam component (10) passes through in supporting beam component (10) under the guide rail (81) and pipeline in supporting beam component (8) on pipeline
Track (101) and workpiece support block component (7), which roll, to be connected；
Supporting beam component (8) is by guide rail (81), upper supporting beam connecting plate (82), chain supporting track (83), gusset on pipeline
(84) form: upper supporting beam connecting plate (82) and gusset (84) are fixedly connected with guide rail (81), chain supporting track (83) and muscle
Plate (84) is fixedly connected with upper supporting beam connecting plate (82), and chain supporting track (83) is rolled with chain component (9) and linked；
Chain component (9) is made of binodal carrier chain (91), chain and chain-plate (92): binodal carrier chain (91) and chain and chain-plate (92)
It is fixedly connected, chain and chain-plate (92) and workpiece support block component (7) fixed-link；
Under pipeline supporting beam component (10) by track (101), connection pedestal (102) form: track (101) with connect pedestal
(102) it is fixedly connected；
Supporting beam pedestal component (11) is made of base support (11.1), upper beam (11.2) on pipeline: base support
(11.1) it is fixedly connected with upper beam (11.2)；
Won in succession (123) by movable sprocket component (12) by adjusting jackscrew (121), adjusting nut (122), basis, support base (124),
Passive auxiliary wheel (125), pipeline are by movable sprocket (126), traction passive bearing seat (127) composition: adjusting jackscrew (121) and adjust
Save nut (122) be threadedly coupled, adjusting nut (122) win in succession with basis (123) be fixedly connected, basis win in succession (123) with support
Seat (124) is fixedly connected, and support base (124) is fixedly connected with traction passive bearing seat (127), is drawn passive bearing seat (127)
It is rolled and connects by movable sprocket (126) with passive auxiliary wheel (125), pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811557666.1A CN109444177B (en) | 2018-12-19 | 2018-12-19 | Online intelligent real-time imaging detection device for basin-shaped seal head of liquid tank |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811557666.1A CN109444177B (en) | 2018-12-19 | 2018-12-19 | Online intelligent real-time imaging detection device for basin-shaped seal head of liquid tank |
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| CN109444177B CN109444177B (en) | 2023-11-21 |
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Cited By (1)
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| CN110108733A (en) * | 2019-06-11 | 2019-08-09 | 丹东奥龙射线仪器集团有限公司 | The big flux on-line intelligence Real-time Imaging device of casting high speed |
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| CN109444177B (en) | 2023-11-21 |
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