CN109443205A - A kind of complexity bend pipe size detecting device - Google Patents

A kind of complexity bend pipe size detecting device Download PDF

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Publication number
CN109443205A
CN109443205A CN201811324626.2A CN201811324626A CN109443205A CN 109443205 A CN109443205 A CN 109443205A CN 201811324626 A CN201811324626 A CN 201811324626A CN 109443205 A CN109443205 A CN 109443205A
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CN
China
Prior art keywords
bend pipe
vertical guide
magnetic force
guide rail
slide way
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CN201811324626.2A
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Chinese (zh)
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CN109443205B (en
Inventor
魏苇
姜朝勇
杨姝
张晶
董磊
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CRRC Changchun Railway Vehicles Co Ltd
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CRRC Changchun Railway Vehicles Co Ltd
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Priority to CN201811324626.2A priority Critical patent/CN109443205B/en
Publication of CN109443205A publication Critical patent/CN109443205A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/002Measuring arrangements characterised by the use of optical techniques for measuring two or more coordinates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

A kind of complexity bend pipe size detecting device, including detection and localization workbench, it is characterized by also including vertical guide rails, cross slide way, slide clamper, longitudinal rail, rotary vertical guide rail and position measurement instrument, wherein, two vertical guide rails and longitudinal rail are separately fixed on the level board of detection and localization workbench, the both ends of cross slide way are slidably matched with two vertical guide rails, rotary vertical guide rail and longitudinal rail are slided and are rotatably assorted, a clamper is respectively slidably matched on cross slide way and rotary vertical guide rail for fixing after clamping bend pipe both ends, position measurement instrument is arranged on bend pipe for determining the coordinate of bend pipe bending point.The present invention fast can accurately measure the size and bending angle of complicated braking bend pipe on bogie, the coordinate value of bending point can be accurately measured by position measurement instrument, and then determine the bending point to go wrong, ensure that each bend pipe of factory meets the requirement of drawing size, apparatus structure is simple, and measurement method facilitates accurate.

Description

A kind of complexity bend pipe size detecting device
Technical field
The present invention relates to the detections of complicated bend pipe, more particularly, to braking bend pipe complicated on a kind of rail vehicle truck Size detection.
Background technique
Structure is complicated for bogies for railway vehicles, and various mounting bases are arranged thereon.In order to hide the interference of labyrinth, turn to Braking bend pipe on frame be also it is different, it is extremely complex.In bogie pipeline assembling process, always it will appear due to pipeline mistake The long problem for causing pipeline difficult to install or not installing.
Currently, the detection device that the braking bend pipe on rail vehicle truck is fixed not yet.It is directed to straight tube or letter Single B-mode bend pipe more rough manually can measure, i.e., one end is fixed on station, utilizes tape measure Linear distance of the end to the other end.It but is usually design department for the solution of complicated bend pipe to analyze deck welding Deviation checks drawing size, as a result, it has been found that the problem of not being often drawing size one by one.After a series of analyses, hair It is existing the reason is that pipeline in bending process could not bending it is excessive to defined angle or bending angle, pipeline adds up bending deviation Cause the actual size of bend pipe to differ larger with theoretical size afterwards, influences to install.Therefore, it is necessary to research and develop a kind of complicated bend pipe size Detection instrument, this ensures that the size of bending pipeline meet actual design size requirement, reduce pipeline installation process in The problems of appearance.
Summary of the invention
The purpose of the present invention is overcoming background technique defect, a kind of complicated bend pipe size detecting device is provided, guarantees factory Each bend pipe meet drawing size requirement, structure is simple, measurement facilitate it is accurate.
To achieve the above object, the present invention provides a kind of complicated bend pipe size detecting device, including detection and localization workbench, It is characterized by also including vertical guide rail, cross slide way, sliding clamper, longitudinal rail, rotary vertical guide rail and positions to survey Try instrument, wherein detection and localization workbench surrounds case structure, two vertical guide rails by level board, lateral vertical plate and longitudinal vertical plate It is separately fixed at longitudinal rail on the level board of detection and localization workbench, the both ends of cross slide way and two vertical guide rail slide Cooperation, is fixed on vertical guide rail when sliding into suitable position, and rotary vertical guide rail and longitudinal rail are slided and rotated and match It closes, the clamper that is respectively slidably matched on cross slide way and rotary vertical guide rail after clamping bend pipe both ends for fixing, position Tester is arranged on bend pipe for determining the coordinate of bend pipe bending point.
The sliding clamper is made of magnetic force positioning seat and two semicircle magnetic force positioning gripping blocks, magnetic force positioning seat Center is equipped with guide rail, sliding between two semicircle magnetic force positioning gripping blocks and guide rail sliding and magnetic force positioning seat and cross slide way It is dynamic to be fixed with merging.
The position measurement instrument is upper lower semi-circular Split type box body structure, and upper box upper surface is equipped with lateral and vertical To level tester, two sides of lower box and it is following be provided with laser emission port, upper lower semi-circular Split type box body merges After form installation through-hole, two position measurement instrument are set in bend pipe bending part both sides, for measuring the coordinate value of bending point.
Both ends are equipped with magnetic force positioning seat behind the cross slide way, and cross slide way and vertical guide rail pass through magnetic force positioning seat Sliding connection.
The longitudinal rail slides over magnetic force positioning seat is unified, and center is provided with circle above magnetic force positioning seat Hole, rotary vertical guide rail bottom surface connect a pedestal, and base end face is equipped with connecting shaft corresponding with circular hole, and pedestal and magnetic force are fixed Position seat realizes rotation by circular hole and connecting shaft cooperation.
Good effect of the present invention: it by utilizing detection device of the present invention, fast can accurately measure multiple on bogie The size and bending angle of miscellaneous braking bend pipe, pass through the movement and rotation of cross slide way and rotary vertical guide rail and slip clamp The movement of holder adapts to the clamping at various complicated bend pipe both ends, the seat of bending point can be accurately measured by position measurement instrument Scale value, and then determine the bending point to go wrong, ensure that each bend pipe of factory meets the requirement of drawing size, apparatus structure Simply, measurement method facilitates accurate.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the specific embodiment of the invention;
Fig. 2 is the structural schematic diagram that clamper is slided in Fig. 1;
Fig. 3 is the structural schematic diagram of position measurement instrument in Fig. 1.
Specific embodiment
Referring to Fig.1, the specific embodiment of the invention includes 1, two vertical guide rail 2, cross slide way of detection and localization workbench 3, clamper 4, longitudinal rail 5, rotary vertical guide rail 6 and position measurement instrument 7 are slided.Wherein, detection and localization workbench is by water Plate, lateral vertical plate and longitudinal vertical plate surround case structure, and wherein level board is (X, Y) coordinate display station, lateral vertical plate be (Y, Z) coordinate display station, longitudinal vertical plate are (X, Z) coordinate display station.When there is laser rays to illuminate certain point or a certain line, shone Bright position corresponding coordinate can recognize and read.The horizontally-parallel detection and localization workbench 1 that is fixed on of two vertical guide rail 2 is close to horizontal One end on the outside of plate, cross slide way 3 are cooperated by the magnetic force positioning seat 11 at both ends below and two vertical guide rail 2, cross slide way It is fixed on vertical guide rail after sliding up and down required position.Longitudinal rail 5 is fixed on detection and localization workbench 1 and close to horizontal One end on the inside of plate.Longitudinal rail slides over cooperation magnetic force locating piece 8, and magnetic force locating piece exists according to the needs of bridge piece 10 Longitudinal rail 5 slides over, and fixes after bend pipe is fixed with longitudinal rail.Magnetic force locating piece upper surface center is provided with circular hole, should Magnetic force locating piece circumferencial direction is provided with 360 degree of graduation marks.Rotary vertical guide rail 6 carries a disc base 9, the disk below Center carries a connecting shaft below pedestal, and the circular hole above connecting shaft and magnetic force locating piece cooperates, and realizes rotary vertical The rotation of guide rail.A sliding clamper 4 is respectively set on cross slide way and rotary vertical guide rail, slides clamper in cross slide way On arbitrarily can slide and fix, position measurement instrument 7 is arranged on bend pipe 10 for determining the coordinate of bend pipe bending point.
Referring to Fig. 2, the sliding clamper positions gripping block 402 by magnetic force positioning seat 403 and two semicircle magnetic force It constitutes, magnetic force positioning seat center is equipped with guide rail 401, and bend pipe end is inserted between two semicircle magnetic force positioning gripping blocks, is pushed Two semicircle magnetic force positioning gripping blocks are allowed to clamp bend pipe end and fixation, are then opened by operating the control of magnetic force positioning seat It closes, realizes the fixation of sliding clamper and cross slide way.
Referring to Fig. 3, the position measurement instrument is upper lower semi-circular Split type box body structure, 701 upper surface of upper box peace Equipped with transversely and horizontally tester 702 and vertical equity tester 706, two sides of lower box 704 and following it is provided with laser Launch hole 703, upper lower semi-circular Split type box body form installation through-hole 705 after merging, and two position measurement instrument are set in bend pipe Bending part both sides, for measuring the coordinate value of bending point.
In use, the both ends horizontal of bend pipe is fixed in sliding clamper first, obtained by detection and localization workbench Two o'clock coordinate value is compared the coordinate value at bend pipe both ends with drawings marked coordinate value, it is ensured that the overall dimensions of bend pipe meet It is required that;Then bending point is found out using 2 position measurement instrument, bend pipe bending point rectangular co-ordinate value is calculated using sciagraphy, It is compared by each point coordinate value marked in bending point coordinate value and drawing, that is, gone wrong when finding out bend pipe bending one by one Bending point, then go to correct, until qualification.

Claims (5)

1. a kind of complexity bend pipe size detecting device, including detection and localization workbench, it is characterised in that: further include vertical guide rail, Cross slide way, sliding clamper, longitudinal rail, rotary vertical guide rail and position measurement instrument, wherein detection and localization workbench by Level board, lateral vertical plate and longitudinal vertical plate surround case structure, and two vertical guide rails and longitudinal rail are separately fixed at positioning inspection It surveys on the level board of workbench, the both ends of cross slide way are slidably matched with two vertical guide rails, slide into solid when suitable position Due on vertical guide rail, rotary vertical guide rail and longitudinal rail are slided and are rotatably assorted, and cross slide way is led with rotatably vertical For fixing after clamping bend pipe both ends, position measurement instrument is arranged on bend pipe for determining the clamper that is respectively slidably matched on rail The coordinate of bend pipe bending point.
2. a kind of complicated bend pipe size detecting device according to claim 1, it is characterised in that: the sliding clamper It is made of magnetic force positioning seat and two semicircle magnetic force positioning gripping blocks, magnetic force positioning seat center is equipped with guide rail, two semicircles It is slidably matched and fixes between magnetic force positioning gripping block and guide rail sliding and magnetic force positioning seat and cross slide way.
3. a kind of complicated bend pipe size detecting device according to claim 1, it is characterised in that: the position measurement instrument For upper lower semi-circular Split type box body structure, upper box upper surface is equipped with horizontal and vertical level tester, and the two of lower box A side and it is following be provided with laser emission port, upper lower semi-circular Split type box body forms installation through-hole, two positions after merging Tester is set in bend pipe bending part both sides, for measuring the coordinate value of bending point.
4. a kind of complicated bend pipe size detecting device according to claim 1, it is characterised in that: after the cross slide way Face both ends are equipped with magnetic force positioning seat, and cross slide way is slidably connected with vertical guide rail by magnetic force positioning seat.
5. a kind of complicated bend pipe size detecting device according to claim 1, it is characterised in that: on the longitudinal rail Face is slidably matched a magnetic force positioning seat, and center is provided with circular hole above magnetic force positioning seat, rotary vertical guide rail bottom surface connection One pedestal, base end face are equipped with connecting shaft corresponding with circular hole, pedestal and magnetic force positioning seat and are cooperated by circular hole and connecting shaft Realize rotation.
CN201811324626.2A 2018-11-08 2018-11-08 Complex elbow size detection device Active CN109443205B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811324626.2A CN109443205B (en) 2018-11-08 2018-11-08 Complex elbow size detection device

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Application Number Priority Date Filing Date Title
CN201811324626.2A CN109443205B (en) 2018-11-08 2018-11-08 Complex elbow size detection device

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CN109443205B CN109443205B (en) 2024-03-22

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109827491A (en) * 2019-03-31 2019-05-31 浙江博凡动力装备股份有限公司 A kind of dimension measurement method and measuring device of big pipeline
CN113063347A (en) * 2021-03-04 2021-07-02 华东交通大学 Three-dimensional coordinate measuring device for complex bent pipe
CN113701585A (en) * 2021-07-16 2021-11-26 贵州航飞精密制造有限公司 Universal aeroengine external pipeline space size detection and setting device

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CN101852582A (en) * 2010-05-28 2010-10-06 河北理工大学 Measuring device and measuring method for geometric parameters of inner wall of elbow
CN201876366U (en) * 2010-09-27 2011-06-22 北京新联铁科技发展有限公司 Static load test table for bogie of railway vehicle
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US20160151919A1 (en) * 2014-11-28 2016-06-02 Hyundai Motor Company Test gripper and test method using the same
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109827491A (en) * 2019-03-31 2019-05-31 浙江博凡动力装备股份有限公司 A kind of dimension measurement method and measuring device of big pipeline
CN109827491B (en) * 2019-03-31 2024-03-26 浙江博凡动力装备股份有限公司 Method and device for measuring size of large pipeline
CN113063347A (en) * 2021-03-04 2021-07-02 华东交通大学 Three-dimensional coordinate measuring device for complex bent pipe
CN113701585A (en) * 2021-07-16 2021-11-26 贵州航飞精密制造有限公司 Universal aeroengine external pipeline space size detection and setting device
CN113701585B (en) * 2021-07-16 2023-09-29 贵州航飞精密制造有限公司 Device for detecting and setting space size of external pipeline of general aeroengine

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