CN109442472A - A kind of fin panel casing and preparation method thereof of heating surface Wear-proof - Google Patents

A kind of fin panel casing and preparation method thereof of heating surface Wear-proof Download PDF

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Publication number
CN109442472A
CN109442472A CN201811150408.1A CN201811150408A CN109442472A CN 109442472 A CN109442472 A CN 109442472A CN 201811150408 A CN201811150408 A CN 201811150408A CN 109442472 A CN109442472 A CN 109442472A
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CN
China
Prior art keywords
wearing
fin
resistant tile
heating surface
resistant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811150408.1A
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Chinese (zh)
Inventor
曲作鹏
陈威
叶怀宇
张军战
何跃
唐红雨
董长青
陈大智
李晓娅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Kehuan New Materials Co Ltd
North China Electric Power University
Original Assignee
Jiangsu Kehuan New Materials Co Ltd
North China Electric Power University
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Application filed by Jiangsu Kehuan New Materials Co Ltd, North China Electric Power University filed Critical Jiangsu Kehuan New Materials Co Ltd
Priority to CN201811150408.1A priority Critical patent/CN109442472A/en
Priority to PCT/CN2019/071988 priority patent/WO2020062726A1/en
Publication of CN109442472A publication Critical patent/CN109442472A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23MCASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
    • F23M5/00Casings; Linings; Walls
    • F23M5/08Cooling thereof; Tube walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to a kind of fin panel casings and preparation method thereof of heating surface Wear-proof.Wearing-resistant tile is fixed on water screen tube heating surface by way of pressing from both sides SiC particles reinforced adhesive between the heating surface and wearing-resistant tile of extended surface tube of this method constituting fin panel casing, form Wear-proof layer, the fin panel casing of thus obtained heating surface Wear-proof, it combines closely between its extended surface tube and wearing-resistant tile no gap, so that fin panel casing heating surface is both corrosion-resistant and wears, there is higher heat exchange efficiency again, can significantly extend the service life of fin panel casing.The advantages that compared with existing water screen tube abrasionproof etching method, the method for the present invention has energy consumption few, and operating procedure and equipment are simple, and speed of application is fast, high-efficient, at low cost, and water screen tube heat exchange efficiency is high, coating long service life.The frequency and cost of water screen tube maintenance are advantageously reduced, Business Economic Benefit is improved.

Description

A kind of fin panel casing and preparation method thereof of heating surface Wear-proof
Technical field
The invention belongs to heat distribution pipeline protection technology fields, are related to the fin panel casing and its system of a kind of heating surface Wear-proof Preparation Method.
Background technique
In actual operation, boiler convection superheater tube water screen tube use was using Thermal Corp's equipment than wide Cheng Zhong, water screen tube due to directly it is exposed, be easy burnt after washing away for pulverized coal particle and invading for boiler internal corrosion gas Erosion, after washing away and corrode for a long time, water screen tube receives abrasion and corrosion to some extent, booster when serious, not only influences to set Received shipment row, and cannot guarantee that in terms of safety, water screen tube is needed to be replaced frequently to guarantee the normal operation of equipment.Replacement For water screen tube for operator, replacement space is smaller, and equipment needs to stop when replacement, and needs the ability after supercooling It carries out the work, not only influences the normal operation of equipment, but also heating power supply meeting therefore and the partial interruption in entire city.
To solve the problem, people use a variety of methods.One of method is to hang abrasionproof in boiler tubing heating surface Watt (also known as anti-abrasion cover), wear strip, anti-friction protecting watt, abrasion-proof cover plate, corrosion protection cover board, boiler climb pipe, abrasionproof pressing plate etc., these components It is that Power Station Boiler Heating Surface pipe often uses accessory, is usually used cooperatively with snap ring.This method and other water screen tube Wear-proofs Laser melting coating, build-up wear-resistant anti-corrosion and thermal spraying wear-and corrosion-resistant coating process compare it is at low cost, it is easy to operate, Wear-proof effect compared with It is good, the disadvantage is that heat exchange efficiency is lower.
Therefore, presently, there are the problem of be to need to research and develop a kind of corrosion and mill that can either effectively mitigate water screen tube It damages, and be able to maintain water screen tube to have compared with high thermal efficiency, and cost is relatively low, water screen tube heating surface Wear-proof easy to operate Method.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of film of heating surface Wear-proof in view of the deficiencies of the prior art Formula water-cooling wall and preparation method thereof.This method presss from both sides carbon between the heating surface and wearing-resistant tile by the extended surface tube for constituting fin panel casing Wearing-resistant tile is fixed on water screen tube heating surface by the mode of silicon carbide particle enhancing adhesive, forms Wear-proof layer, thus obtained The fin panel casing of heating surface Wear-proof, no gap of combining closely between extended surface tube and wearing-resistant tile, so that fin panel casing Heating surface is not only corrosion-resistant and wears, but also heat exchange efficiency with higher, extends the service life of fin panel casing, improves enterprise Economic benefit.
For this purpose, first aspect present invention provides a kind of fin panel casing of heating surface Wear-proof comprising at least two The extended surface tube of heating surface Wear-proof is welded by fin between each extended surface tube in a row, wherein the fin of the heating surface Wear-proof Pipe includes extended surface tube, the Wear-proof layer for being coated on fin heating surface of tubes, and the Wear-proof layer is coated on fin heating surface of tubes Interlayer, the wearing-resistant tile snap ring that is coated on the wearing-resistant tile of interlayer outer surface and wearing-resistant tile outer surface is set, the wearing-resistant tile It is engaged between fin heating surface of tubes by interlayer, and is tightly engaged by wearing-resistant tile snap ring.
In the present invention, the interlayer is by filling SiC particles reinforced high temperature resistant composite adhesive structure in the grid of expanded metal lath At.
In some preferred embodiments of the invention, the high-temperature resistance adhesive of the SiC particles reinforced is using carbonization Silicon particle and high-temperature resistance adhesive are formulated with the weight ratio of 3:1.
In some specific preferred embodiments of the invention, the preferably described high-temperature resistance adhesive includes 1280 DEG C of high temperature resistants Sealant and/or 1200 DEG C of Den Braven Sealants (Dutch swallow high transparency sealant, 1200 DEG C of high temperature resistant).
In some embodiments of the invention, the expanded metal lath is welded on the fin of fin heating surface of tubes.
In some embodiments of the invention, the expanded metal lath with a thickness of 1-5mm.
In some embodiments of the invention, expanded metal lath is the stainless-steel sheet net of high temperature resistant abrasion.
It is very close to each other between the fin heating surface of tubes and wearing-resistant tile in the present invention.
In some embodiments of the invention, between the fin heating surface of tubes and interlayer inner surface, interlayer appearance There is no gap between face and wearing-resistant tile inner surface and inside interlayer.
In some embodiments of the invention, a side of the wearing-resistant tile is provided with the ears or side handles of a utensil, ears or side handles of a utensil width and fin The fin of pipe it is of same size, and be provided on the ears or side handles of a utensil installation wearing-resistant tile snap ring notch.
In the present invention, the big 1-5mm of appearance radius surface of the radius ratio extended surface tube of the wearing-resistant tile inner surface.
This in some embodiments of the invention, the wearing-resistant tile with a thickness of 1-5mm.
Preferably, the material of the wearing-resistant tile is the stainless steel plate of high temperature resistant abrasion.
In the present invention, indentation, there on the end of the wearing-resistant tile snap ring insertion wearing-resistant tile ears or side handles of a utensil, and at this and fin The fin of pipe mutually welds.
In some embodiments of the invention, the internal diameter of the wearing-resistant tile snap ring is identical as wearing-resistant tile outer diameter, and width is 30mm-50mm。
In other embodiments of the invention, the thickness 3-5mm of the wearing-resistant tile snap ring.
Preferably, the material of the wearing-resistant tile snap ring is the stainless steel plate of high temperature resistant abrasion.
Second aspect of the present invention provides a kind of preparation method of the fin panel casing of heating surface Wear-proof comprising:
Step A carries out sandblasting roughening to the heating surface of the extended surface tube on fin panel casing;
Step B, by expanded metal lath soldering in the upper of fin heating surface of tubes by way of being welded on the fin in extended surface tube;
The high temperature resistant composite adhesive of SiC particles reinforced is filled into soldering in the steel of fin heating surface of tubes by step C In the grid of expanded metals;
Wearing-resistant tile is buckled in the steel plate that the high temperature resistant composite adhesive of SiC particles reinforced is filled in grid by step D On the net, the changing of the relative positions wearing-resistant tile up and down that pressurizes makes wearing-resistant tile and the expanded metal lath of fin heating surface of tubes combine closely to eliminate gap;
Snap ring is pressed on wearing-resistant tile outer surface by step E, by the indentation, there on its end insertion wearing-resistant tile ears or side handles of a utensil, and It is welded with by the heating surface of snap ring and extended surface tube fin at this, is made to be connected to each other by the extended surface tube of heating surface Wear-proof and constitutes The fin panel casing of heating surface Wear-proof.
Some preferred embodiments according to the present invention, it is in step C, the high temperature resistant of SiC particles reinforced is compound Adhesive is filled into soldering in the grid of the expanded metal lath of fin heating surface of tubes, and it is made to be higher by expanded metal lath 1-2mm.
In some embodiments of the invention, the expanded metal lath and fin heating surface of tubes are of the same size and shape.
Preferably, the steel plate is the stainless-steel sheet net of high temperature resistant abrasion.
In some embodiments of the invention, a side of the wearing-resistant tile is provided with the ears or side handles of a utensil, ears or side handles of a utensil width and fin The fin of pipe it is of same size, and be provided on the ears or side handles of a utensil installation wearing-resistant tile snap ring notch.
In the present invention, the big 1-5mm of appearance radius surface of the radius ratio extended surface tube of the wearing-resistant tile inner surface.
This in some embodiments of the invention, the wearing-resistant tile with a thickness of 1-5mm.
Preferably, the material of the wearing-resistant tile is the stainless steel plate of high temperature resistant abrasion.
In the present invention, indentation, there on the end of the wearing-resistant tile snap ring insertion wearing-resistant tile ears or side handles of a utensil, and at this and fin The fin of pipe mutually welds.
In some embodiments of the invention, the internal diameter of the wearing-resistant tile snap ring is identical as wearing-resistant tile outer diameter, and width is 30mm-50mm。
In other embodiments of the invention, the thickness 3-5mm of the wearing-resistant tile snap ring.
Preferably, the material of the wearing-resistant tile snap ring is the stainless steel plate of high temperature resistant abrasion.
Detailed description of the invention
Illustrate the present invention below in conjunction with attached drawing.
Fig. 1 is the schematic diagram of the extended surface tube of heating surface Wear-proof in the present invention.
Fig. 2 is the structural schematic diagram of wearing-resistant tile in the present invention.
Fig. 3 is the schematic diagram of the extended surface tube for the stainless-steel sheet net that heating surface is coated with high temperature resistant abrasion in the present invention.
Fig. 4 is the schematic diagram of the wearing-resistant tile snap ring in the present invention.
The meaning of appended drawing reference is as follows in figure: 1 extended surface tube;The 2 stainless-steel sheet nets for thering is high temperature resistant to denude;3 interlayers;4 is anti- Mill watt;5 snap rings;11 fins;The ears or side handles of a utensil on 41 wearing-resistant tiles;Notch on the 42 wearing-resistant tile ears or side handles of a utensil;The fin of 100 heating surface Wear-proofs Pipe.
Specific embodiment
To be readily appreciated that the present invention, below in conjunction with attached drawing, the present invention will be described in detail.But in the present invention is described in detail Before, it should be understood that the present invention is not limited to the specific embodiments of description.It is also understood that term used herein is only for retouching Specific embodiment is stated, and is not offered as restrictive.
Unless otherwise defined, all terms used herein and those skilled in the art's is usual Understand meaning having the same.Although similar or equivalent any method and material can also with method described herein and material To use in implementation or test of the invention, but preferred method and material will now be described.
I. term
Term used herein " water-cooling wall " is also known as " water cooled wall " or " water screen tube ".Usually vertically it is laid on by steel pipe On boiler setting inner wall, it is mainly used to absorb furnace flame and the released heat of high-temperature flue gas.
Term used herein " fin panel casing " (referred to as membrane wall) refer to band steel (fin, fin or tab (s)) and Water-cooling wall composed by the airtight tube panel that pipe is welded into side by side.
Term " fin " used is also known as fin or tab (s) in the present invention, for water screen tube to be welded together to form fin-shaped The sheet metal of pipe.
Term used in the present invention " ears or side handles of a utensil " (ear) refers to the strip steel plate of wearing-resistant tile side along its length.
Term used herein " extended surface tube " refers to the steel with longitudinal fin for being used to prepare or constituting fin panel casing Pipe is primarily referred to as constituting the single band longitudinal direction fin steel pipe of fin panel casing here.
Term " inner surface " of the present invention is the side of extended surface tube, wearing-resistant tile, expanded metal lath or interlayer towards axle center.
Term " outer surface " of the present invention is the side that extended surface tube, wearing-resistant tile, expanded metal lath or interlayer deviate from axle center.
Heretofore described term " gap " may be used interchangeably with " gap ".
Heretofore described term " welding " may be used interchangeably with " soldering ".
Heretofore described term " wearing-resistant tile snap ring " may be used interchangeably with " snap ring ".
Heretofore described term " engagement " may be used interchangeably with " in conjunction with ".
II. embodiment
As previously mentioned, in existing boiler water-wall tube abrasionproof etching method, using wearing-resistant tile be also known as anti-abrasion cover, wear strip, Anti-friction protecting watt, abrasion-proof cover plate, corrosion protection cover board, boiler climb the methods of pipe, abrasionproof pressing plate, the laser with other water screen tube Wear-proofs Cladding, build-up wear-resistant anti-corrosion and thermal spraying wear-and corrosion-resistant coating process are compared at low cost, and easy to operate, Wear-proof effect is preferable, But heat exchange efficiency is lower.In consideration of it, the present inventor be directed to using wearing-resistant tile carry out boiler water-wall tube Wear-proof technology into Numerous studies are gone.
The present inventor is the study found that because of the wearing-resistant tile internal diameter usually big 1-5mm of water screen tube outer diameter than used in, between tube wall There are the heat exchange efficiencies that gap can seriously affect water screen tube.Further study show that wearing-resistant tile is consolidated by doubling fixation It is scheduled on water screen tube the gap that can eliminate wearing-resistant tile Yu water-cooling wall tube wall, can significantly mitigate water-wall corrosion and abrasion is existing As extending the service life of water-cooling wall, while increasing substantially the heat exchange efficiency for hanging the water-cooling wall of wearing-resistant tile.The present invention is exactly base It is made in above-mentioned discovery.
Therefore, the fin panel casing of heating surface Wear-proof involved in first aspect present invention includes at least two heating surfaces The extended surface tube of Wear-proof is welded by fin between each extended surface tube in a row.Extended surface tube such as Fig. 1 institute of the heating surface Wear-proof Show, the extended surface tube 100 of the heating surface Wear-proof includes extended surface tube 1, the Wear-proof layer for being coated on 1 heating surface of extended surface tube, described Wear-proof layer includes the interlayer 3 for being coated on 1 heating surface of extended surface tube, the wearing-resistant tile 4 for being coated on 3 outer surface of interlayer and setting anti- The wearing-resistant tile snap ring 5 for grinding watt 4 outer surfaces is engaged between the wearing-resistant tile 4 and 1 heating surface of extended surface tube by interlayer 3, and by anti- Mill watt snap ring 5 is tightly engaged into.
Wearing-resistant tile is fixed on the heating surface of extended surface tube by interlayer and wearing-resistant tile snap ring in the present invention, keeps the two close In conjunction with the method in the present invention by connection this between this wearing-resistant tile and fin heating surface of tubes and fixation is known as doubling fixation.
Using very close to each other between the above-mentioned doubling fixation fin heating surface of tubes being connected and fixed and wearing-resistant tile.Thus The heat exchange efficiency of Wear-proof extended surface tube can be increased substantially while improving fin heating surface of tubes Wear-proof intensity.
From the above, it can be seen that heretofore described interlayer formed it is provided by the present invention have higher heat exchange efficiency The key factor of the fin panel casing of heating surface Wear-proof.The fin heating surface of tubes of the fin panel casing of the heating surface Wear-proof It is closely connect between the wearing-resistant tile by interlayer and wearing-resistant tile snap ring.In order to effectively reduce and eliminate wearing-resistant tile and extended surface tube Gap and raising heat exchange efficiency between heating surface, the present invention are filled therebetween using the high-temperature resistance adhesive of SiC particles reinforced Gap forms interlayer.Silicon carbide is a kind of thermally conductive and good thermal stability wear-resistant material.Its thermal coefficient 83.6W/m.K, and it is general The thermal coefficient of logical carbon steel is 45W/m.K or so, and stainless steel thermal coefficient is only 16W/m.K.In addition, SiC particles reinforced Heat-resisting material can play the role of Wear-proof as interlayer after wearing-resistant tile is worn through, and extend membrane wall service life, improve Economy of power plant benefit.Meanwhile using the heat-resisting material of SiC particles reinforced as adhesive, density is low, chemical property is steady It is fixed, and microhardness is 2840-3320kg/mm2, hardness high abrasion, specific gravity 3.20-3.25 is light-weight, and rub proofness is 6-7 times of common wear-resistant material.The high-temperature resistance adhesive of gap SiC particles reinforced between wearing-resistant tile and extended surface tube fills, So that being tightly combined between wearing-resistant tile and fin heating surface of tubes, heat exchange efficiency is high, long service life.
Those skilled in the art will be appreciated that the high-temperature plastic that can satisfy the SiC particles reinforced of above-mentioned requirements Stick is used equally for the present invention.In some embodiments, the high temperature resistant gluing of commercially available SiC particles reinforced can be directly used Agent, for example, KN1000 resists the high-temperature wearable of resistance to board adhesive (Beijing Nai Mo company, heatproof is up to 1200 DEG C), TXG6018 1500 degree of high temperature glue (Dongguan City grinds safe chemical Science and Technology Ltd.), 1500 degree of high temperature glue of TXG-6019TXG6018 (east Guan Shi grinds safe chemical Science and Technology Ltd.), 1730 DEG C of superhigh temperature sealants etc..
In some preferred embodiments of the invention, the high-temperature resistance adhesive of SiC particles reinforced uses silicon carbide Grain and high-temperature resistance adhesive are formulated with the weight ratio of 3:1, wherein the high-temperature resistance adhesive, it may for example comprise 1280 DEG C resistance to High-temperature seal adhesive, 1200 DEG C of Den Braven Sealants (Dutch swallow high transparency sealant, 1200 DEG C of high temperature resistant) etc..
To prevent the high-temperature resistance adhesive of SiC particles reinforced after wearing-resistant tile abrasion failure from falling off, and improve Wear-proof layer The stainless-steel sheet network pressure of 1-5mm thickness with same shape and size and is welded in the present invention by bond strength at extended surface tube On the fin of extended surface tube, the high-temperature resistance adhesive of SiC particles reinforced fills up the hole of expanded metal lath with pressure, eliminates wearing-resistant tile The gap between the two with fin heating surface of tubes forms interlayer, the bond strength of wearing-resistant tile and extended surface tube can be improved, to mention The Wear-proof performance and used life of high extended surface tube.For example, in some embodiments of the invention, the interlayer 3 is by expanded metal lath 2 Grid in filling SiC particles reinforced high temperature resistant composite adhesive constitute, the expanded metal lath 2 is welded on 1 heating surface of extended surface tube Fin 11 on.
Fig. 2 is the schematic diagram of the extended surface tube for the stainless-steel sheet net that heating surface is coated with high temperature resistant abrasion in the present invention, such as Shown in Fig. 2, the expanded metal lath 2 is welded on the fin 11 of 1 heating surface of extended surface tube.In some embodiments, the expanded metal lath With a thickness of 1-5mm;Preferably, the expanded metal lath 2 is the stainless-steel sheet net of high temperature resistant abrasion, for example, model The stainless-steel sheet net of the high temperature resistants such as 1Gr25Ni20Si2 or Ni60A abrasion.In some embodiments, the interlayer with a thickness of 1-6mm。
It is very close to each other between 1 heating surface of extended surface tube and wearing-resistant tile 4 in the present invention.Specifically, the extended surface tube 1 by Between 3 inner surface of hot face and interlayer, there is no gap between 4 inner surface of 3 outer surface of interlayer and wearing-resistant tile and inside interlayer 3.
Preferably, in order to further increase the bond strength of Wear-proof layer, the present invention is before soldering expanded metal lath, to fin 1 heating surface of pipe carries out sandblasting roughening treatment, then the soldering expanded metal lath on the heating surface of sandblasting roughening again, and fills adhesive, Thus the high-temperature resistance adhesive of SiC particles reinforced falls off after preferably preventing wearing-resistant tile abrasion from failing, and may further improve The bond strength of wearing-resistant tile and extended surface tube improves the Wear-proof performance and used life of extended surface tube.Therefore, described in the present invention Fin heating surface of tubes passes through sandblasting roughening treatment, has certain surface roughness.
Sandblasting roughening treatment technique is not particularly limited in the present invention, for example, can be conventional using this field Sand blasting process carries out sandblasting roughening treatment to fin heating surface of tubes.In some embodiments, by sandblasting roughening treatment The surface roughness of fin heating surface of tubes is 30-80 microns, preferably 40-75 microns.
In the present invention, the big 1-5mm of appearance radius surface of the radius ratio extended surface tube of the wearing-resistant tile inner surface.The wearing-resistant tile 4 with a thickness of 1-5mm.To prevent the abrasion failure of membrane wall fin, a side of the wearing-resistant tile is provided with the ears or side handles of a utensil, the ears or side handles of a utensil For protecting membrane wall fin.
Fig. 3 is the structural schematic diagram of wearing-resistant tile in the present invention.As shown in figure 3, a side of the wearing-resistant tile 4 is provided with The ears or side handles of a utensil 41,41 width of the ears or side handles of a utensil is of same size with the fin 11 of extended surface tube 1, and installation wearing-resistant tile snap ring is provided on the ears or side handles of a utensil 41 Notch 42.
In the present invention, it is a kind of rolling that the material of the wearing-resistant tile, which is the stainless steel plate of the function admirable of high temperature resistant abrasion, Steel plate, the painting as the preparation of other water-cooling wall abrasionproof etching methods such as wearing-resistant tile raw material and micro- melting welding, laser melting coating, CMT built-up welding Layer is fine and close compared to material, defect is few, cohesive strength is high, long service life.In some embodiments of the invention, the wearing-resistant tile 4 material is the stainless steel plate of high temperature resistant abrasion, for example, the abrasion of the high temperature resistants such as model 1Gr25Ni20Si2 or Ni60A is not Become rusty steel steel plate.
In the present invention, in order to further improve the bond strength of Wear-proof layer, using SiC particles reinforced High-temperature resistance adhesive, or even be packed into the high-temperature resistance adhesive of the SiC particles reinforced of expanded metal lath and wearing-resistant tile is combined and fixed After the heating surface of extended surface tube, then pass through wearing-resistant tile snap ring compression wearing-resistant tile, the fin of wearing-resistant tile snap ring and extended surface tube passes through weldering Connect reinforcing.
In some embodiments, in the high-temperature resistance adhesive using SiC particles reinforced, or even it is packed into expanded metal lath After wearing-resistant tile is combined and be fixed on the heating surface of extended surface tube by the high-temperature resistance adhesive of SiC particles reinforced, then pass through wearing-resistant tile Snap ring successively compresses wearing-resistant tile, and the fin of wearing-resistant tile snap ring and extended surface tube passes through reinforcement of weld.
Fig. 4 is the schematic diagram of the wearing-resistant tile snap ring in the present invention.In the present invention, the end of the wearing-resistant tile snap ring 5 is inserted into At notch 42 on the wearing-resistant tile ears or side handles of a utensil 41, and welded in end and 11 phase of fin of extended surface tube 1.
In some embodiments of the invention, the internal diameter of the wearing-resistant tile snap ring 5 is identical as 3 outer diameter of wearing-resistant tile, and width is 30mm-50mm, with a thickness of 3-5mm.Preferably, the material of the wearing-resistant tile snap ring 5 is the stainless steel plate of high temperature resistant abrasion, example Such as, the stainless-steel sheet of the high temperature resistants such as model 1Gr25Ni20Si2 or Ni60A abrasion.
In the present invention, since the present invention can select the wearing-resistant tile of preparation different materials, different thicknesses according to actual needs, Thickness of interlayer can also be selected as needed, and therefore, the thickness of the Wear-proof layer of the extended surface tube of the Wear-proof in the present invention can root Any adjustment is needed according to user.
Second aspect of the present invention provides the preparation method of the fin panel casing of above-mentioned heating surface Wear-proof, on the one hand, mirror In improve fin panel casing heating surface Wear-proof performance, prolong the service life, this method can be understood as fin panel casing by The method of hot face Wear-proof;On the other hand, from the angle for the fin panel casing heat exchange efficiency for improving heating surface Wear-proof, this method It can be understood as the method that wearing-resistant tile is fixed on the heating surface of the extended surface tube of the fin panel casing of heating surface Wear-proof;This method packet It includes:
Step A carries out sandblasting roughening treatment to the heating surface of the extended surface tube 1 on fin panel casing 100;
Step B, will be with 1 heating surface of extended surface tube ruler having the same by way of welding on the fin 11 in extended surface tube 1 Very little and shape 2 soldering of expanded metal lath is on the heating surface of extended surface tube 1, as shown in Figure 2;
The high temperature resistant composite adhesive of SiC particles reinforced is packed into soldering under manual pressure effect and existed by step C In the grid of the expanded metal lath 2 of 1 heating surface of extended surface tube, and it is made to be higher by expanded metal lath 1-2mm;
Step D, wearing-resistant tile 4 (as shown in Figure 3) is buckled in be filled in grid SiC particles reinforced high temperature resistant it is compound On the expanded metal lath 2 of adhesive, the changing of the relative positions wearing-resistant tile 4 up and down that pressurizes is made on wearing-resistant tile 4 and 1 heating surface of extended surface tube with eliminating gap Expanded metal lath 2 is combined closely;
Snap ring 5 (as shown in Figure 4) is pressed on 4 outer surface of wearing-resistant tile by step E, and 4 ears or side handles of a utensil 41 of wearing-resistant tile are inserted into its end On notch 42 at, and welded, be made by heating surface Wear-proof with by the heating surface of snap ring 5 and 1 fin 11 of extended surface tube at this Extended surface tube 100 (as shown in Figure 1) be connected to each other composition heating surface Wear-proof fin panel casing.
Sandblasting roughening treatment technique is not particularly limited in step A, for example, the spray of this field routine can be used Sand processing technique carries out sandblasting roughening treatment to fin heating surface of tubes.In some embodiments, by the fin of sandblasting roughening treatment The surface roughness of piece heating surface of tubes is 30-80 microns, preferably 40-75 microns.
In some embodiments, the expanded metal lath with a thickness of 1-5mm;Preferably, the expanded metal lath 2 is high temperature resistant abrasion Stainless-steel sheet net, for example, the high temperature resistants such as model 1Gr25Ni20Si2 or Ni60A abrasion stainless-steel sheet net.
In some embodiments, the interlayer with a thickness of 3-6mm.
One side of the wearing-resistant tile 4 (as shown in Figure 3) is provided with the ears or side handles of a utensil 41, the fin of the ears or side handles of a utensil 41 width and extended surface tube 1 Piece 11 it is of same size, and be provided on the ears or side handles of a utensil 41 installation wearing-resistant tile snap ring notch 42.
In some embodiments of the invention, the appearance radius surface of the radius ratio extended surface tube 1 of 4 inner surface of wearing-resistant tile is big 1-5mm.The wearing-resistant tile 4 with a thickness of 1-5mm.Preferably, the material of the wearing-resistant tile 4 is the stainless steel of high temperature resistant abrasion Plate, for example, the stainless-steel sheet of the high temperature resistants such as model 1Gr25Ni20Si2 or Ni60A abrasion.
At notch 42 on end insertion 4 ears or side handles of a utensil 41 of wearing-resistant tile of the wearing-resistant tile snap ring 5 (as shown in Figure 4), and at this Locate to weld with 11 phase of fin of extended surface tube 1.
In some embodiments of the invention, the internal diameter of the wearing-resistant tile snap ring 5 is identical as 3 outer diameter of wearing-resistant tile, and width is 30mm-50mm。
In other embodiments of the invention, the thickness 3-5mm of the wearing-resistant tile snap ring 5.Preferably, the wearing-resistant tile The material of snap ring 5 is the stainless steel plate of high temperature resistant abrasion, for example, the high temperature resistants such as model 1Gr25Ni20Si2 or Ni60A are denuded Stainless-steel sheet.
High using the fin panel casing heat transfer efficiency of heating surface Wear-proof prepared by the above method, abrasionproof corrosion is good, makes It is long with the service life.The fin panel casing service life of the heating surface Wear-proof can acording to the requirement of user, by adjusting interlayer It is adjusted with the thickness of wearing-resistant tile.
III, detection method
According to GB/T l7721-1999, (metal covering layer porosity tries adhesive coating (interlayer) porosity in the present invention Test) it is monitored.
The heat exchange efficiency of water screen tube is according to GB/T 27698.1-2011 (heat exchanger and heat transfer element in the present invention Energy test method) it is monitored.
(PCWI 0918, Australian PCWI are public using anchor line instrument for the surface roughness of fin heating surface of tubes in the present invention Department) it measures.
Water screen tube heating surface anti-erosion performance is directly detected using the actual consumption rate in production in the present invention.
IV, beneficial effect
(1) metal scuff-resistant coating is high-quality: wearing-resistant tile raw material be rolled plate and micro- melting welding, laser melting coating, CMT built-up welding etc. its The coating of his water-cooling wall abrasionproof etching method preparation is fine and close compared to material, defect is few, cohesive strength is high, long service life.
(2) stock utilization is high, and environmental protection and energy saving: micro- melting welding had not only polluted environment but also power consumption by sandblasting, thermal spraying, remelting three Technique composition.Wherein thermal spray deposition rate is 70% or so.Wearing-resistant tile is that press machine compression moulding is pollution-free, and leftover pieces can press At wearing-resistant tile snap ring, 98% or more stock utilization, power consumption is small, environmental protection and energy saving;
(3) at low cost good in economic efficiency: abrasionproof tilt sickness and material can need any adjustment according to user.With micro- melting welding etc. Technique is compared, if selecting identical Wear-proof material and identical coating layer thickness, since present invention process is simple, equipment investment It is few, it is high-efficient, the cost of Wear-proof is carried out well below techniques such as micro- melting welding, CMT, laser melting coatings using the technology of the present invention.
(4) the high-efficient long service life of boiler heat exchange: existing water-cooling wall pipe hanger wearing-resistant tile guard technology, wearing-resistant tile and water There are gap, boiler heat exchange low efficiencys between cold wall pipe.Remarkable advantage of the invention is the high-temperature plastic with SiC particles reinforced Stick fills its gap.Silicon carbide is a kind of thermally conductive and good thermal stability wear-resistant material.Its thermal coefficient 83.6W/m.K, And the thermal coefficient of ordinary carbon steel is 45W/m.K or so, stainless steel thermal coefficient is only 16W/m.K.Boiler heat exchanger is done, it can Burnup reduces 20%, saves fuel 35%, and productivity is made to improve 20-30%.In addition, can after wearing-resistant tile is worn through as interlayer To play the role of Wear-proof, extend membrane wall service life, improves economy of power plant benefit.With the high temperature resistant of SiC particles reinforced Adhesive density is low, light-weight, stable chemical performance, microhardness 2840-3320kg/mm2, hardness high abrasion, specific gravity is 3.20-3.25 is light-weight, and rub proofness is 6-7 times of common wear-resistant material.Gap carbonization between wearing-resistant tile and water screen tube The high-temperature resistance adhesive filling of silicon particle enhancing, is compressed by wearing-resistant tile snap ring, is tightly combined, heat exchange efficiency is high, service life It is long;
(5) scuff-resistant coating bond strength is high: for the high temperature resistant gluing for preventing SiC particles reinforced after wearing-resistant tile abrasion failure Agent falls off, and the sandblasting of water screen tube heating surface is roughened before gluing, and the stainless-steel sheet network pressure of 3-5mm thickness is welded at wearing-resistant tile shape On membrane wall fin, the high-temperature resistance adhesive of SiC particles reinforced fills the hole of expanded metal lath with pressure.Wearing-resistant tile is fixed After also compressing wearing-resistant tile by wearing-resistant tile snap ring in addition to the high-temperature resistance adhesive of SiC particles reinforced is Nian Jie with membrane wall, abrasionproof Watt snap ring and membrane wall fin reinforcement of weld.
(6) simple process productivity is high: wearing-resistant tile, expanded metal lath and clip forming can mechanization high speed mass production. Wherein by expanded metal lath be pressed into wearing-resistant tile shape can the compacting of large area, and can disposable large-area welding on fin.? Between wearing-resistant tile and membrane wall snearing silicon carbide particle reinfored composite material adhesive and weldering wearing-resistant tile snap ring operating procedure it is simple, Maturation, speed are fast.Membrane wall is indeformable in work progress, does not need subsequent shaping, daily achievable square meters up to a hundred.With it is existing The technologies such as micro- melting welding are compared, and daily yield is about its several times or more.
(7) maintenance of coke oven is good with high-temperature agglomerant high-temperature behavior: product is nontoxic, tasteless, and hot adaptability can be strong;Mechanical strength It is high: can be used under 1100 DEG C of high temperature.High, wear-resisting antidetonation anti-strip, firm and durable with silicon carbide bond strength;Site operation side Just: construction is not influenced by seasonal climate and temperature, efficient and convenient;Long service life.Its service life is domestic tradition used at present 7-10 times of high-temperature plastic;Refractoriness: 1790 DEG C;Wet molten amount: 2300-2600Kg/m3;Bulk density: 3.22g/cm3;Loading is soft Change temperature: 1420 DEG C;Thermal stability >=20:(800-950 DEG C);Apparent porosity 19%: (500 DEG C of compression strength MPa:80.2 ×2h)42.3(1000℃×2h)38.3(1400℃×2h);Tack time: 35 seconds;Adhesion strength: 0.3MPa (900 DEG C × 24h)0.2MPa(1100℃×3h);Maximum linear expansivity: ± 0.26%.The characteristics of adhesive is that high temperature resistance is good, can Resistance to 1100 DEG C of high temperature.
Compared with existing water-cooling wall pipe hanger wearing-resistant tile guard technology, it is simple easy for construction that present invention utilizes its structures Advantage overcomes biography by the high-temperature resistance adhesive of the snearing SiC particles reinforced between wearing-resistant tile and membrane wall heating surface The low deficiency of system wearing-resistant tile heat exchange efficiency.Wear-resisting watt of bond strength and service life with water screen tube are increased substantially, is reduced The frequency and cost of maintenance, improve the economic benefit of enterprise.
Embodiment
Embodiment 1:
By the fin heating surface of tubes of wearing-resistant tile engagement to fin panel casing, the fin panel casing of heating surface Wear-proof is manufactured.
(1) sandblasting roughening treatment is carried out to the heating surface of the extended surface tube 1 on fin panel casing, so that fin heating surface of tubes Surface roughness is 40 microns (0918 anchor line instrument of PCWI, Australian PCWI company);
(2) will be of the same size with 1 heating surface of extended surface tube by way of being welded on the fin 11 in extended surface tube 1 and Soldering is on the heating surface of extended surface tube 1 for the expanded metal lath 2 (material is 1Gr25Ni20Si2 or Ni60A, with a thickness of 1mm) of shape, such as Shown in Fig. 2;
(3) resist the high-temperature wearable of resistance to board adhesive or silicon-carbide particle and 1280 DEG C of refractory seals glue with 3:1 KN1000 Stressed mode, which is applied, with machinery as the high temperature resistant composite adhesive of SiC particles reinforced after mixing is pressed into soldering in fin In the grid of the expanded metal lath 2 of 1 heating surface of pipe, and it is made to be higher by expanded metal lath 1mm;
(4) wearing-resistant tile 4 (material is 1Gr25Ni20Si2 or Ni60A) is buckled in grid and is filled with SiC particles reinforced High temperature resistant composite adhesive expanded metal lath 2 on, pressurize up and down changing of the relative positions wearing-resistant tile 4 to eliminate gap, make wearing-resistant tile 4 and extended surface tube Expanded metal lath 2 on 1 heating surface is combined closely;
One side of the wearing-resistant tile 4 (as shown in Figure 3) is provided with the ears or side handles of a utensil 41, the fin of the ears or side handles of a utensil 41 width and extended surface tube 1 Piece 11 it is of same size, and be provided on the ears or side handles of a utensil 41 installation wearing-resistant tile snap ring notch 42.
The big 1mm of appearance radius surface of the radius ratio extended surface tube 1 of 4 inner surface of wearing-resistant tile, the wearing-resistant tile 4 with a thickness of 1mm。
(5) snap ring 5 (material is 1Gr25Ni20Si2 or Ni60A) is pressed on 4 outer surface of wearing-resistant tile, its end is inserted into At notch 42 on 4 ears or side handles of a utensil 41 of wearing-resistant tile, and welded at this with by the heating surface of snap ring 5 and 1 fin 11 of extended surface tube, be made by The extended surface tube 100 (as shown in Figure 1) of heating surface Wear-proof be connected to each other composition heating surface Wear-proof fin panel casing.
At notch 42 on end insertion 4 ears or side handles of a utensil 41 of wearing-resistant tile of the wearing-resistant tile snap ring 5 (as shown in Figure 4), and at this Locate to weld with 11 phase of fin of extended surface tube 1.
The internal diameter of the wearing-resistant tile snap ring 5 is identical as 3 outer diameter of wearing-resistant tile, width 30mm, thickness 3mm.
The fin panel casing of made heating surface Wear-proof includes the extended surface tube of at least two heating surface Wear-proofs, each fin It is welded in a row between piece pipe by fin.The extended surface tube of the heating surface Wear-proof is as shown in Figure 1, the heating surface Wear-proof Extended surface tube 100 includes extended surface tube 1, the Wear-proof layer for being coated on 1 heating surface of extended surface tube, and the Wear-proof layer is coated on fin The interlayer 3 of 1 heating surface of pipe, the wearing-resistant tile 4 for being coated on 3 outer surface of interlayer and the wearing-resistant tile card that 4 outer surface of wearing-resistant tile is set Ring 5 is engaged between the wearing-resistant tile 4 and 1 heating surface of extended surface tube by interlayer 3, and is tightly engaged by wearing-resistant tile snap ring 5.
According to GB/T l7721-1999 (metal cladding ferroxyl test) to adhesive coating in the present embodiment (interlayer) Porosity is detected, the results showed that the porosity very little of interlayer can be ignored substantially.
It is heated according to GB/T 27698.1-2011 (heat exchanger and heat transfer element performance test methods) in the present embodiment The fin panel casing of face Wear-proof or the heat exchange efficiency of extended surface tube are detected, the results showed that, heating surface abrasionproof in the present embodiment The fin panel casing of erosion or the heat exchange efficiency of extended surface tube are 4 times of the fin panel casing of former plug-in wearing-resistant tile.
Directly the fin panel casing of heating surface Wear-proof in the present embodiment is detected using the actual consumption rate in production Abrasionproof corrosion, the results showed that the fin panel casing of heating surface Wear-proof has good abrasionproof corrosion in the present embodiment.
Embodiment 2:
By the fin heating surface of tubes of wearing-resistant tile engagement to fin panel casing, the fin panel casing of heating surface Wear-proof is manufactured.
(1) sandblasting roughening treatment is carried out to the heating surface of the extended surface tube 1 on fin panel casing, so that fin heating surface of tubes Surface roughness is 75 microns (0918 anchor line instrument of PCWI, Australian PCWI company);
(2) will be of the same size with 1 heating surface of extended surface tube by way of being welded on the fin 11 in extended surface tube 1 and Soldering is on the heating surface of extended surface tube 1 for the expanded metal lath 2 (material is 1Gr25Ni20Si2 or Ni60A, with a thickness of 5mm) of shape, such as Shown in Fig. 2;
(3) the high temperature resistant composite adhesive of SiC particles reinforced is applied into stressed mode with machinery and is pressed into soldering in fin In the grid of the expanded metal lath 2 of 1 heating surface of piece pipe, and it is made to be higher by expanded metal lath 2mm;
(4) wearing-resistant tile 4 (material is 1Gr25Ni20Si2 or Ni60A) is buckled in grid and is filled with SiC particles reinforced High temperature resistant composite adhesive expanded metal lath 2 on, pressurize up and down changing of the relative positions wearing-resistant tile 4 to eliminate gap, make wearing-resistant tile 4 and extended surface tube Expanded metal lath 2 on 1 heating surface is combined closely;
One side of the wearing-resistant tile 4 (as shown in Figure 3) is provided with the ears or side handles of a utensil 41, the fin of the ears or side handles of a utensil 41 width and extended surface tube 1 Piece 11 it is of same size, and be provided on the ears or side handles of a utensil 41 installation wearing-resistant tile snap ring notch 42.
The big 5mm of appearance radius surface of the radius ratio extended surface tube 1 of 4 inner surface of wearing-resistant tile, the wearing-resistant tile 4 with a thickness of 5mm。
(5) snap ring 5 (material is 1Gr25Ni20Si2 or Ni60A) is pressed on 4 outer surface of wearing-resistant tile, its end is inserted into At notch 42 on 4 ears or side handles of a utensil 41 of wearing-resistant tile, and welded at this with by the heating surface of snap ring 5 and 1 fin 11 of extended surface tube, be made by The extended surface tube 100 (as shown in Figure 1) of heating surface Wear-proof be connected to each other composition heating surface Wear-proof fin panel casing.
At notch 42 on end insertion 4 ears or side handles of a utensil 41 of wearing-resistant tile of the wearing-resistant tile snap ring 5 (as shown in Figure 4), and at this Locate to weld with 11 phase of fin of extended surface tube 1.
The internal diameter of the wearing-resistant tile snap ring 5 is identical as 3 outer diameter of wearing-resistant tile, width 50mm, thickness 5mm.
The fin panel casing of made heating surface Wear-proof includes the extended surface tube of at least two heating surface Wear-proofs, each fin It is welded in a row between piece pipe by fin.The extended surface tube of the heating surface Wear-proof is as shown in Figure 1, the heating surface Wear-proof Extended surface tube 100 includes extended surface tube 1, the Wear-proof layer for being coated on 1 heating surface of extended surface tube, and the Wear-proof layer is coated on fin The interlayer 3 of 1 heating surface of pipe, the wearing-resistant tile 4 for being coated on 3 outer surface of interlayer and the wearing-resistant tile card that 4 outer surface of wearing-resistant tile is set Ring 5 is engaged between the wearing-resistant tile 4 and 1 heating surface of extended surface tube by interlayer 3, and is tightly engaged by wearing-resistant tile snap ring 5.
According to GB/T l7721-1999 (metal cladding ferroxyl test) to adhesive coating in the present embodiment (interlayer) Porosity is detected, the results showed that the porosity very little of interlayer can be ignored substantially.
It is heated according to GB/T 27698.1-2011 (heat exchanger and heat transfer element performance test methods) in the present embodiment The fin panel casing of face Wear-proof or the heat exchange efficiency of extended surface tube are detected, the results showed that, heating surface abrasionproof in the present embodiment The fin panel casing of erosion or the heat exchange efficiency of extended surface tube are 4 times of the fin panel casing of former plug-in wearing-resistant tile.
Directly the fin panel casing of heating surface Wear-proof in the present embodiment is detected using the actual consumption rate in production Abrasionproof corrosion, the results showed that the fin panel casing of heating surface Wear-proof has good abrasionproof corrosion in the present embodiment.
It should be noted that described above is only presently preferred embodiments of the present invention, above-mentioned specific embodiment is not pair Limitation of the invention, there are many adhesive formulation and technique for sticking, and all those skilled in the art utilize as described above Retouching that any adhesive formulation and wearing-resistant tile interconnection technique connection water screen tube are made with wearing-resistant tile is modified or is equal and replaces It changes, all belongs to the scope of protection of the present invention.

Claims (10)

1. a kind of fin panel casing of heating surface Wear-proof comprising the extended surface tube of at least two heating surface Wear-proofs, each fin Welded between pipe by fin in a row, wherein the extended surface tube of the heating surface Wear-proof include extended surface tube, be coated on extended surface tube by The Wear-proof layer in hot face, the Wear-proof layer include the interlayer for being coated on fin heating surface of tubes, are coated on the anti-of interlayer outer surface Mill watt and the wearing-resistant tile snap ring that wearing-resistant tile outer surface is arranged in, are connect between the wearing-resistant tile and fin heating surface of tubes by interlayer It closes, and is tightly engaged by wearing-resistant tile snap ring.
2. fin panel casing according to claim 1, which is characterized in that the interlayer is by filling carbon in the grid of expanded metal lath Silicon carbide particle enhances high temperature resistant composite adhesive and constitutes;Preferably, the high-temperature resistance adhesive of the SiC particles reinforced uses Silicon-carbide particle and high-temperature resistance adhesive are formulated with the weight ratio of 3:1;The further preferred high-temperature resistance adhesive includes 1200 DEG C of 1280 DEG C of refractory seals glue and/or Den Braven Sealants;And/or the expanded metal lath is welded on fin On the fin of heating surface of tubes, preferably expanded metal lath with a thickness of 1-5mm;Further preferred expanded metal lath is the stainless steel of high temperature resistant abrasion Expanded metal lath.
3. fin panel casing according to claim 1 or 2, which is characterized in that the fin heating surface of tubes and wearing-resistant tile it Between it is very close to each other;Preferably, between the fin heating surface of tubes and interlayer inner surface, interlayer outer surface and wearing-resistant tile inner surface it Between and interlayer inside do not have gap.
4. fin panel casing described in any one of -3 according to claim 1, which is characterized in that a side of the wearing-resistant tile While be provided with the ears or side handles of a utensil, the fin of ears or side handles of a utensil width and extended surface tube it is of same size, and installation wearing-resistant tile snap ring is provided on the ears or side handles of a utensil Notch;Preferably, the big 1-5mm of appearance radius surface of the radius ratio extended surface tube of the wearing-resistant tile inner surface;The thickness of the wearing-resistant tile Degree is 1-5mm;It is further preferred that the material of the wearing-resistant tile is the stainless steel plate of high temperature resistant abrasion.
5. fin panel casing described in any one of -4 according to claim 1, which is characterized in that the end of the wearing-resistant tile snap ring Portion is inserted into the indentation, there on the wearing-resistant tile ears or side handles of a utensil, and mutually welds at this with the fin of extended surface tube;Preferably, the wearing-resistant tile snap ring Internal diameter it is identical as wearing-resistant tile outer diameter, width 30-50mm;And/or the thickness 3-5mm of the wearing-resistant tile snap ring;It is further excellent Selection of land, the material of the wearing-resistant tile snap ring are the stainless steel plate of high temperature resistant abrasion.
6. a kind of preparation method of the fin panel casing of heating surface Wear-proof comprising:
Step A carries out sandblasting roughening to the heating surface of the extended surface tube on fin panel casing;
Step B, will expanded metal lath soldering identical with membrane wall size and shape by way of welding on the fin in extended surface tube In the upper of fin heating surface of tubes;
The high temperature resistant composite adhesive of SiC particles reinforced is filled into soldering in the expanded metal lath of fin heating surface of tubes by step C Grid in;
Wearing-resistant tile is buckled on the expanded metal lath for the high temperature resistant composite adhesive for being filled with SiC particles reinforced in grid by step D, The changing of the relative positions wearing-resistant tile up and down that pressurizes makes wearing-resistant tile and the expanded metal lath of fin heating surface of tubes combine closely to eliminate gap;
Snap ring is pressed on wearing-resistant tile outer surface by step E, and the indentation, there on the wearing-resistant tile ears or side handles of a utensil is inserted into end, and will block in end The heating surface of ring and extended surface tube fin welds, and the heating surface abrasionproof for being connected to each other and being constituted by the extended surface tube of heating surface Wear-proof is made The fin panel casing of erosion.
7. preparation method according to claim 6, which is characterized in that in step C, by the resistance to height of SiC particles reinforced Warm composite adhesive is filled into soldering in the grid of the expanded metal lath of fin heating surface of tubes, and it is made to be higher by expanded metal lath 1-2mm.
8. preparation method according to claim 6 or 7, which is characterized in that the expanded metal lath has with fin heating surface of tubes Identical size and shape;Preferably, the expanded metal lath with a thickness of 1-5mm;It is further preferred that the material of the expanded metal lath Stainless steel is denuded for high temperature resistant.
9. the method according to any one of claim 6-8, which is characterized in that a side of the wearing-resistant tile is arranged Have an ears or side handles of a utensil, the fin of ears or side handles of a utensil width and extended surface tube it is of same size, and be arranged on the ears or side handles of a utensil jagged;Preferably, the abrasionproof Watt material be high temperature resistant abrasion stainless steel plate;It is further preferred that the radius ratio extended surface tube of the wearing-resistant tile inner surface The big 1-5mm of appearance radius surface;And/or the wearing-resistant tile is with a thickness of 1-5mm.
10. the method according to any one of claim 6-9, which is characterized in that insert the end of the wearing-resistant tile snap ring Enter the indentation, there on the wearing-resistant tile ears or side handles of a utensil, and is mutually welded at this with the fin of extended surface tube;Preferably, the material of the wearing-resistant tile snap ring Material is the stainless steel plate of high temperature resistant abrasion;It is further preferred that the internal diameter of the wearing-resistant tile snap ring is identical as wearing-resistant tile outer diameter, it is wide Degree is 30-50mm;And/or the thickness 3-5mm of the wearing-resistant tile snap ring.
CN201811150408.1A 2018-09-29 2018-09-29 A kind of fin panel casing and preparation method thereof of heating surface Wear-proof Pending CN109442472A (en)

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CN201811150408.1A CN109442472A (en) 2018-09-29 2018-09-29 A kind of fin panel casing and preparation method thereof of heating surface Wear-proof
PCT/CN2019/071988 WO2020062726A1 (en) 2018-09-29 2019-01-16 Membrane type water-cooled wall having anti-abrasion heated surface and preparation method therefor

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09236203A (en) * 1995-11-15 1997-09-09 Mitsubishi Heavy Ind Ltd Refractory structure for protecting water tube
CN2390171Y (en) * 1999-10-12 2000-08-02 王来祥 Inner-filled outer-finned alloy liner
US20030084623A1 (en) * 2001-11-08 2003-05-08 Yasunori Terabe Fireproof structure and installation method for protecting water pipes
CN101566340A (en) * 2009-05-21 2009-10-28 刘少光 Water-cooling wall with anti-falling wearable coating
CN105764691A (en) * 2013-08-08 2016-07-13 汉高知识产权控股有限责任公司 A wear resistant composite
CN207080991U (en) * 2017-03-13 2018-03-09 无锡平川热能技术有限公司 A kind of water-cooling wall of heat superconducting nano rare earth ceramic coating
CN108341663A (en) * 2018-04-20 2018-07-31 吕雯峻 A kind of thermostable heat-conductive anti-wearing ceramic composite material and preparation method and manufactured steel shield watt and preparation method
CN209399407U (en) * 2018-09-29 2019-09-17 华北电力大学 A kind of fin panel casing of heating surface Wear-proof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09236203A (en) * 1995-11-15 1997-09-09 Mitsubishi Heavy Ind Ltd Refractory structure for protecting water tube
CN2390171Y (en) * 1999-10-12 2000-08-02 王来祥 Inner-filled outer-finned alloy liner
US20030084623A1 (en) * 2001-11-08 2003-05-08 Yasunori Terabe Fireproof structure and installation method for protecting water pipes
CN101566340A (en) * 2009-05-21 2009-10-28 刘少光 Water-cooling wall with anti-falling wearable coating
CN105764691A (en) * 2013-08-08 2016-07-13 汉高知识产权控股有限责任公司 A wear resistant composite
CN207080991U (en) * 2017-03-13 2018-03-09 无锡平川热能技术有限公司 A kind of water-cooling wall of heat superconducting nano rare earth ceramic coating
CN108341663A (en) * 2018-04-20 2018-07-31 吕雯峻 A kind of thermostable heat-conductive anti-wearing ceramic composite material and preparation method and manufactured steel shield watt and preparation method
CN209399407U (en) * 2018-09-29 2019-09-17 华北电力大学 A kind of fin panel casing of heating surface Wear-proof

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