CN201779366U - Hot air pipeline for carbon black production equipment by oil furnace method - Google Patents
Hot air pipeline for carbon black production equipment by oil furnace method Download PDFInfo
- Publication number
- CN201779366U CN201779366U CN2010202952054U CN201020295205U CN201779366U CN 201779366 U CN201779366 U CN 201779366U CN 2010202952054 U CN2010202952054 U CN 2010202952054U CN 201020295205 U CN201020295205 U CN 201020295205U CN 201779366 U CN201779366 U CN 201779366U
- Authority
- CN
- China
- Prior art keywords
- carbon black
- hot air
- air pipeline
- utility
- production equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000006229 carbon black Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims abstract description 10
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 11
- 239000010962 carbon steel Substances 0.000 claims abstract description 11
- 239000011449 brick Substances 0.000 claims abstract description 6
- 238000009413 insulation Methods 0.000 claims description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 10
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000035939 shock Effects 0.000 abstract description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 239000010431 corundum Substances 0.000 abstract 1
- 239000003063 flame retardant Substances 0.000 abstract 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000963 austenitic stainless steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Thermal Insulation (AREA)
Abstract
The utility model discloses a hot air pipeline for carbon black production equipment by an oil furnace method. The pipeline comprises a carbon steel pipe, as well as an insulating layer of an aluminum oxide hollow sphere on the inner wall of the carbon steel pipe and a flame retardant layer built by white corundum bricks on the inner wall of the insulating layer. By adopting the utility model, the investment is small, the insulating property is good, the heat loss is small, the preheated air temperature reaches 650 to 850 DEG C, and the lost heat is only at about 1 percent through the hot air pipeline, so that the energy is saved, the yield and quality of the carbon black are improved, the maintenance cost is low, the service life is long, and the thermal shock resistance is strong.
Description
Technical field
The utility model relates to a kind of pipeline of conveyance fluid medium, especially a kind of hot air duct that is used for oil oven method production of carbon black equipment of carrying hot air.
Background technique
In the modern oil oven method manufacturing technologies of carbon black, black reactor is by flue directly in succession heat exchanger-air preheater and oil preheater.Make the reaction furnace of carbon black discharge the flue gas cooling on the one hand, utilize used heat preheated air and oil on the other hand, with the fuel saving oil consumption so that carrying out carbon black collects.Wherein, carbon black reacts the height of the UTILIZATION OF VESIDUAL HEAT IN, particularly air preheating temperature of flue gas, can reveal the cleaner production level of carbon black production device using energy source from a side surface body.Along with carbon black production technology constantly develops, to the desired temperature of combustion air also more and more higher (about 650 ℃~900 ℃), acquisition plays huge effect near the air preheating temperature of the upper limit to carbon black mass and economic benefit as far as possible.
The material in hot air delivery pipe road is metal material such as 310S stainless steel traditionally.The 310S stainless steel is the Austenitic stainless steel, has good oxidative stability, corrosion resistance, at high temperature can continuous operation, be widely used in the hot-air duct aspect.Yet, in investment, account for very big share because abros is expensive especially; And, find through production practices for many years, be that the hot air duct of material has phenomenons such as cracking, embrittlement with the 310S stainless steel after using several years.Because the stainless nickel of 310S, chromium content height, after above-mentioned phenomenon took place pipeline, its repair by welding is unusual difficulty also, even after the welding, working life is president not also, and it is very big unfavorable that this has just caused to the production of carbon black.
The model utility content
The technical problems to be solved in the utility model provides a kind of hot air duct that is used for oil oven method production of carbon black equipment of cheap, durable and high insulating effect.
For solving the problems of the technologies described above, technical solution adopted in the utility model is to comprise carbon steel tube, the brick refractory layer of building of white fused alumina that also comprises the thermal insulation layer of the alumina hollow ball of being located at the carbon steel tube inwall and be located at described thermal insulation layer inwall.
In the technique scheme, the refractory layer that adopts white fused alumina to build by laying bricks or stones is done liner, can be high temperature resistant, and can resist the rapid change of temperature and be not destroyed; The thermal insulation layer of alumina hollow ball is as novel high temperature insulating material, the mechanical strength height, and light weight effectively alleviates the weight of pipe body; The outer shell layer of carbon steel tube not only can play the effect that thermal insulation layer and refractory layer are supported in protection, and price significantly reduces with respect to the 310S stainless steel.
Adopt the beneficial effect that technique scheme produced to be: 1), to alleviate impact, reduced the engineering time of hot air duct, reduced stop frequency, improved the utilization of capacity of production of carbon black to shell owing to used refractory layer and thermal insulation layer; 2) good heat preservation performance, thermal loss is few, energy saving, traditional metallic conduit adopts the heat-preservation cotton insulation, and heat insulation effect is relatively poor; 3) maintenance cost is low, long service life, and thermal shock resistance is strong; 4) hot air duct adopts refractory layer, the thermal insulation layer of alumina hollow ball and the outer shell layer of carbon steel that white fused alumina is built by laying bricks or stones, and is cheap.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is a cross-sectional view of the present utility model.
Embodiment
Referring to Fig. 1, the utility model comprises carbon steel tube 3, the brick refractory layer of building 1 of white fused alumina that also comprises the thermal insulation layer 2 of the alumina hollow ball of being located at carbon steel tube 3 inwalls and be located at described thermal insulation layer 2 inwalls.
The utility model has not only reduced thermal loss, and has greatly reduced the cost of hot air duct with carbon steel tube composite fire layer and thermal insulation layer, has prolonged working life.
To sum up, adopt the utility model after, improved the thermal insulation property of hot air duct, the air temperature after the preheating up to 650 ℃~850 ℃; Through hot air duct, the heat that is lost only has about 1%, has not only saved the energy, and has improved the output and the quality of carbon black.
Claims (1)
1. hot air duct that is used for oil oven method production of carbon black equipment, it is characterized in that, comprise carbon steel tube (3), also comprise the thermal insulation layer (2) of the alumina hollow ball of being located at carbon steel tube (3) inwall and the brick refractory layer of building of white fused alumina (1) of being located at described thermal insulation layer (2) inwall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202952054U CN201779366U (en) | 2010-08-18 | 2010-08-18 | Hot air pipeline for carbon black production equipment by oil furnace method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202952054U CN201779366U (en) | 2010-08-18 | 2010-08-18 | Hot air pipeline for carbon black production equipment by oil furnace method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201779366U true CN201779366U (en) | 2011-03-30 |
Family
ID=43792577
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010202952054U Expired - Fee Related CN201779366U (en) | 2010-08-18 | 2010-08-18 | Hot air pipeline for carbon black production equipment by oil furnace method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201779366U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102381869A (en) * | 2011-07-22 | 2012-03-21 | 郑州京华耐火材料实业有限公司 | Integrally-cast blast furnace hot-blast pipeline |
| CN104329537A (en) * | 2014-10-27 | 2015-02-04 | 宁夏天纵泓光余热发电技术有限公司 | Submerged arc furnace flue vacuum insulation pipe with compound fireproof pouring material layer |
| KR20220121713A (en) * | 2021-02-25 | 2022-09-01 | 엑셀로 주식회사 | Blowpipe of blast furnace, manufacturing method of blast furnace blowpipe and blowing system of tuyere stock |
| CN115244192A (en) * | 2021-02-25 | 2022-10-25 | 艾克塞罗有限公司 | Tuyere casing, method of making the same, and blasting system for a furnace |
-
2010
- 2010-08-18 CN CN2010202952054U patent/CN201779366U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102381869A (en) * | 2011-07-22 | 2012-03-21 | 郑州京华耐火材料实业有限公司 | Integrally-cast blast furnace hot-blast pipeline |
| CN102381869B (en) * | 2011-07-22 | 2012-12-19 | 郑州京华耐火材料实业有限公司 | Integrally-cast blast furnace hot-blast pipeline |
| CN104329537A (en) * | 2014-10-27 | 2015-02-04 | 宁夏天纵泓光余热发电技术有限公司 | Submerged arc furnace flue vacuum insulation pipe with compound fireproof pouring material layer |
| CN104329537B (en) * | 2014-10-27 | 2016-08-24 | 宁夏天纵泓光余热发电技术有限公司 | There is the mineral heating furnace flue vacuum heat-preserving tube of composite castable refractory layer |
| KR20220121713A (en) * | 2021-02-25 | 2022-09-01 | 엑셀로 주식회사 | Blowpipe of blast furnace, manufacturing method of blast furnace blowpipe and blowing system of tuyere stock |
| CN115244192A (en) * | 2021-02-25 | 2022-10-25 | 艾克塞罗有限公司 | Tuyere casing, method of making the same, and blasting system for a furnace |
| JP2023518634A (en) * | 2021-02-25 | 2023-05-08 | エクセロ カンパニー,リミテッド | Blast pipe, method for manufacturing blast pipe, and melting furnace blowing system |
| EP4074844A4 (en) * | 2021-02-25 | 2024-01-03 | Excello Co., Ltd. | Blower branch pipe, method for manufacturing blower branch pipe, and furnace blowing system |
| JP7444491B2 (en) | 2021-02-25 | 2024-03-06 | エクセロ カンパニー,リミテッド | Blower branch pipe, method for manufacturing the blower branch pipe, and melting furnace blower system |
| CN115244192B (en) * | 2021-02-25 | 2024-03-15 | 艾克塞罗有限公司 | Tuyere casing, method of manufacturing same and blast system for furnace |
| KR102746424B1 (en) * | 2021-02-25 | 2024-12-24 | 엑셀로 주식회사 | Blowpipe of blast furnace, manufacturing method of blast furnace blowpipe and blowing system of tuyere stock |
| US12291756B2 (en) | 2021-02-25 | 2025-05-06 | Seung Jae Park | Tuyere stock, method of fabricating the same, and air blast system for melting furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110330 Termination date: 20160818 |