CN109441691B - A draft tube with a rectifier plate Francis turbine - Google Patents
A draft tube with a rectifier plate Francis turbine Download PDFInfo
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- CN109441691B CN109441691B CN201811190235.6A CN201811190235A CN109441691B CN 109441691 B CN109441691 B CN 109441691B CN 201811190235 A CN201811190235 A CN 201811190235A CN 109441691 B CN109441691 B CN 109441691B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B3/00—Machines or engines of reaction type; Parts or details peculiar thereto
- F03B3/02—Machines or engines of reaction type; Parts or details peculiar thereto with radial flow at high-pressure side and axial flow at low-pressure side of rotors, e.g. Francis turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B3/00—Machines or engines of reaction type; Parts or details peculiar thereto
- F03B3/12—Blades; Blade-carrying rotors
- F03B3/121—Blades, their form or construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B3/00—Machines or engines of reaction type; Parts or details peculiar thereto
- F03B3/12—Blades; Blade-carrying rotors
- F03B3/125—Rotors for radial flow at high-pressure side and axial flow at low-pressure side, e.g. for Francis-type turbines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B3/00—Machines or engines of reaction type; Parts or details peculiar thereto
- F03B3/16—Stators
- F03B3/18—Stator blades; Guide conduits or vanes, e.g. adjustable
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03B—MACHINES OR ENGINES FOR LIQUIDS
- F03B3/00—Machines or engines of reaction type; Parts or details peculiar thereto
- F03B3/16—Stators
- F03B3/18—Stator blades; Guide conduits or vanes, e.g. adjustable
- F03B3/186—Spiral or volute casings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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Abstract
Description
技术领域technical field
本发明属于水力机械技术领域,特别是涉及一种尾水管带整流板混流式水轮机。The invention belongs to the technical field of hydraulic machinery, and in particular relates to a Francis turbine with a rectifier plate in a draft tube.
背景技术Background technique
水力发电作为可再生能源,对环境冲击较小。除可提供廉价电力外,还具有能控制洪水泛滥、提供灌溉用水、改善河流航运等优点。混流式水轮机是当下水力发电系统水轮机研究、设计、制造水平的标准及代表机型,其在向高效率、大容量目标发展的同时,亦对其整机的可靠性、稳定性、安全性等提出了更高的要求。As a renewable energy source, hydropower has less impact on the environment. In addition to providing cheap electricity, it also has the advantages of controlling flooding, providing irrigation water, and improving river navigation. Francis turbine is the standard and representative model for the research, design and manufacturing level of hydraulic turbines in the current hydropower generation system. While developing towards the goal of high efficiency and large capacity, it also affects the reliability, stability and safety of the whole machine. put forward higher requirements.
中国专利申请201210209725.2公开了一种水轮机尾水管涡流发生器,用于产生一系列小涡,以中和水轮机尾水管自身的涡,该结构简单且安装灵活,但是该装置需要水流绕流才会产生涡旋,且新涡与尾水管自身涡中和是一个极为复杂的过程,将会产生二次效应损失。中国专利申请201410243350.0公开了一种用于水轮机的尾水管,在尾水管的通道内设有前后两端开口的整流筒,以抑制偏心涡带的产生及影响,然而大部分研究成果显示尾水管涡带首先出现位置靠近转轮出口,该装置所处位置只能对涡带末端涡流产生影响,且该装置需固定杆与尾水管壁面连接,一方面额外的部件加入增加了结构的复杂性,另一方面位于流场中的连接杆亦会对尾水管内流产生影响,对于第二种连接方式为连接杆固定于地面,增加了内流与外界的密封工作。中国专利申请201611243124.8公开了一种带球面螺旋形叶片的冷却塔用双转轮水轮机,其在尾水管中设置螺旋叶片随着转轮以相同的速度旋转增加了出力,但其结构复杂,加工困难造价高,额外的转轮对轴等外结构部件性能要求提高,额外增加出水管增大了机组所需空间,且转轮叶片出流速度方向撞击螺旋叶片引起该过流段损失增大,整个内流场不稳定性增强等等。Chinese patent application 201210209725.2 discloses a turbine draft tube vortex generator, which is used to generate a series of small vortices to neutralize the vortex of the turbine draft tube itself. The structure is simple and the installation is flexible, but the device requires water to flow around to generate The vortex, and the neutralization of the new vortex and the draft tube's own vortex is an extremely complex process, which will produce secondary effect losses. Chinese Patent Application No. 201410243350.0 discloses a draft tube for a water turbine. In the channel of the draft tube, there are rectifier tubes with openings at the front and rear ends to suppress the generation and influence of the eccentric vortex. However, most research results show that the draft tube vortex The first position of the belt is close to the outlet of the runner. The position of the device can only affect the vortex at the end of the vortex belt, and the device needs to be connected with a fixed rod and the wall of the draft tube. On the one hand, the addition of additional components increases the complexity of the structure, on the other hand On the one hand, the connecting rod in the flow field will also affect the internal flow of the draft tube. For the second connection method, the connecting rod is fixed on the ground, which increases the sealing work between the internal flow and the outside world. Chinese patent application 201611243124.8 discloses a dual-turbine turbine for cooling towers with spherical helical blades. The spiral blades are arranged in the draft tube to increase the output as the runner rotates at the same speed, but its structure is complex and difficult to process. The cost is high, the additional runner has higher performance requirements for external structural components such as shafts, the additional water outlet pipe increases the space required for the unit, and the direction of the outflow speed of the runner blade hits the spiral blade, causing the loss of the flow section to increase. The instability of the inner flow field is enhanced and so on.
综上所述,在改善水轮机内流态特性以提高水轮机运行性能的基础上,需要针对现有技术的不足,提出一种能够提高水轮机尾水管能量恢复系数和改善其内部流场稳定性的有效、简易处理对策。To sum up, on the basis of improving the flow characteristics in the turbine to improve the operation performance of the turbine, it is necessary to propose an effective method that can improve the energy recovery coefficient of the draft tube of the turbine and improve the stability of the internal flow field, aiming at the shortcomings of the existing technology. , Simple handling countermeasures.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术所存在的不足,提供了一种尾水管带整流板混流式水轮机,其能够在实现水流能高效转换的基础上,解决水轮机尾水管内流场涡流问题,从而提高机组的运行稳定性。The purpose of the present invention is to overcome the deficiencies existing in the prior art, and to provide a draft tube with a rectifier plate Francis turbine, which can solve the problem of eddy current in the flow field in the draft tube of the turbine on the basis of realizing the efficient conversion of water flow energy, thereby Improve the operating stability of the unit.
本发明采用如下技术方案来实现的:The present invention adopts following technical scheme to realize:
一种尾水管带整流板混流式水轮机,该水轮机的过流域包括依次连接的蜗壳、导叶域、转轮和带整流板的尾水管;其中,A draft tube with a fairing plate Francis turbine, the flow area of the turbine includes a volute, a guide vane area, a runner and a draft tube with a fairing plate connected in sequence; wherein,
尾水管直锥段扩散角为β1=6°,尾水管内设有带圆弧侧的梯形截面整流板,各整流板围绕水轮机轴线内贴尾水管内壁周向布置,整流板靠近轴端锥角β2=9°,整流板厚度控制方向为β3=10°,且整流板个数为4~6个。The divergence angle of the straight cone section of the draft tube is β 1 =6°. The draft tube is provided with a trapezoidal section fairing plate with a circular arc side. Each fairing plate is circumferentially arranged around the turbine axis and attached to the inner wall of the draft tube, and the fairing plate is close to the shaft end cone. The angle β 2 =9°, the thickness control direction of the rectifier plates is β 3 =10°, and the number of rectifier plates is 4-6.
本发明进一步的改进在于,整流板的截面为梯形,以L1为母线围绕水轮机轴线旋转β3得到L2边,所扫掠范围即为整流板厚度;整流板L3侧与尾水管贴合,靠近水轮机轴线侧梯形边L4型线为y=3.335x+31.72,L5侧与尾水管出口平齐。The further improvement of the present invention is that the cross section of the rectifying plate is a trapezoid, and the L1 is a busbar that rotates β3 around the turbine axis to obtain the L2 side, and the sweeping range is the thickness of the rectifying plate; the L3 side of the rectifying plate is fitted with the draft tube, close to the turbine The L4 type line of the trapezoidal side on the axis side is y=3.335x+31.72, and the L5 side is flush with the draft tube outlet.
本发明进一步的改进在于,蜗壳为包角式蜗壳,其截面为椭圆型,且各椭圆长短比等于1.618,蜗壳椭圆截面积绕圆周方向变化趋势方程为:y=-0.041x+0.239,蜗壳的包角为315°~335°。A further improvement of the present invention lies in that the volute is a wrap-angle volute, its section is ellipse, and the ratio of the length of each ellipse is equal to 1.618, and the change trend equation of the ellipse cross-sectional area of the volute around the circumferential direction is: y=-0.041x+0.239 , the wrap angle of the volute is 315°~335°.
本发明进一步的改进在于,导叶域内周向均布有若干曲率叶型导叶,单列导叶的个数为16,导叶分布圆直径DV与转轮进口直径DI比值为2.1916,导叶喉部直径DT与转轮进口直径DI比值为0.0825。A further improvement of the present invention lies in that a number of curvature vanes are evenly distributed in the circumferential direction in the guide vane area, the number of guide vanes in a single row is 16, the ratio of the diameter of the guide vane distribution circle D V to the diameter of the runner inlet D I is 2.1916, and the throat of the guide vane is 2.1916. The ratio of the part diameter D T to the runner inlet diameter D I is 0.0825.
本发明进一步的改进在于,转轮进口高度B3与转轮进口直径DI比值为0.096,转轮出口直径DP与转轮进口直径DI比值为0.513。A further improvement of the present invention is that the ratio of the runner inlet height B3 to the runner inlet diameter D I is 0.096, and the ratio of the runner outlet diameter D P to the runner inlet diameter D I is 0.513.
本发明进一步的改进在于,转轮叶片由若干长叶片和短叶片间隔组成,且转轮的长叶片和短叶片按1:1间隔布置,长叶片和短叶片出流直径比为0.336,长叶片包角α=65°~85°。A further improvement of the present invention is that the runner blades are composed of several long blades and short blades at intervals, and the long blades and short blades of the runner are arranged at a 1:1 interval, the outflow diameter ratio of the long blades and the short blades is 0.336, and the long blades Wrap angle α=65°~85°.
与现有技术相比,本发明具有如下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
第一,本发明提出的一种尾水管带整流板混流式水轮机运行稳定,对水流能的转换率高,长短叶片设置可使转轮的设计尺寸减小,从而缩小了水轮机整体尺寸,降低造价。First, the draft tube with fairing plate Francis turbine proposed by the present invention has stable operation, high conversion rate of water flow energy, and the arrangement of long and short blades can reduce the design size of the runner, thereby reducing the overall size of the turbine and reducing the cost. .
第二,本发明提出的尾水管内附梯形整流板结构,提高了尾水管能量恢复系数,改善甚至消除非设计工况下尾水管内涡流现象,从而降低了内流损失,一方面提高了水轮机运行效率,另一方面提高了整个水力发电机组运行稳定性,延长了机组寿命。Second, the trapezoidal fairing plate structure in the draft tube proposed by the present invention improves the energy recovery coefficient of the draft tube, improves or even eliminates the eddy current phenomenon in the draft tube under non-design conditions, thereby reducing the loss of internal flow, and on the one hand, improving the hydraulic turbine. On the other hand, it improves the operation stability of the entire hydroelectric generating set and prolongs the life of the unit.
第三,本发明提出的尾水管内附梯形整流板结构具有普适性,尤其针对诸如带尾水管的各形式水泵、水轮机及可逆式水泵水轮机机组,在转轮出口将涡流结构进行分离并整流的方式,对各水力机械的稳定性研究有一定的参考价值。Third, the trapezoidal rectifying plate structure in the draft tube proposed by the present invention is universal, especially for various types of pumps, turbines and reversible pump-turbine units with draft tubes, the eddy current structure is separated and rectified at the outlet of the runner. It has a certain reference value for the stability research of various hydraulic machinery.
附图说明Description of drawings
图1为本发明提出的一种尾水管带整流板混流式水轮机结构示意图。FIG. 1 is a schematic structural diagram of a Francis turbine with a draft tube with a rectifier plate proposed by the present invention.
图2为转轮长叶片截面图。Figure 2 is a sectional view of a long blade of a runner.
图3为转轮长、短叶片前视图。Figure 3 is a front view of the long and short blades of the runner.
图4为负曲率叶型导叶型线示意图。FIG. 4 is a schematic diagram of a guide vane profile line of a negative curvature blade profile.
图5为尾水管俯视图。Figure 5 is a top view of the draft tube.
图6为尾水管前视图。Figure 6 is a front view of the draft tube.
附图标记说明:1-蜗壳,2-导叶域,3-导叶,4-转轮,5-短叶片,6-长叶片,7-尾水管,8-整流板。Description of reference numerals: 1-volute, 2-guide vane field, 3-guide vane, 4-runner, 5-short vane, 6-long vane, 7-draught tube, 8-straightening plate.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
如图1所示,本发明提供的一种尾水管带整流板混流式水轮机,包括依次连接的蜗壳1、导叶域2、转轮4和尾水管7,所述蜗壳1截面为椭圆型,其出口环面与导叶域2进口环面连接;所述导叶域2包含周向均布的16个负曲率叶型导叶3,水流通过导叶3喉部进入转轮4,转轮4由9个短叶片5和9个长叶片6间隔组成,水流对转轮4作功,使得转轮带动与电动机相连接的轴旋转,实现水流能到机械能的转换;转轮4出流经由尾水管7流出,所述尾水管7内壁附有整流板8,梯形整流板8设置用于阻止转轮出口涡带的形成,从而改善尾水管内流态,以提高尾水管能量恢复系数的同时,有益于提高水轮机整体运行稳定性。As shown in FIG. 1 , a draft tube with a rectifier plate Francis turbine provided by the present invention includes a volute 1, a
本发明的实现原理是:The realization principle of the present invention is:
本发明提出的一种尾水管带整流板混流式水轮机,为在提高水轮机运行效率的基础上提升运行稳定性,转轮4内设置间隔布置的长叶片6、短叶片5以改善转轮内流场;巧妙地运用了锥形叶片均匀分布设置在尾水管7周向内壁上,以分离转轮出流周向速度,组织涡流的形成,且该锥形叶片有导流与整流的作用,从而很好的解决了由于改善转轮流场特性引起的尾水管内流二次效应,很大程度上提高了水轮机性能。A draft tube with fairing plate Francis turbine proposed by the present invention, in order to improve the operation stability on the basis of improving the operation efficiency of the turbine, the
实施例Example
本发明提供一种尾水管带整流板混流式水轮机的进一步优选方案是:尾水管直锥段扩散角为β1=6°,尾水管内设有带圆弧侧的梯形截面整流板,各整流板围绕水轮机轴线内贴尾水管内壁周向布置,整流板靠近轴端锥角β2=9°,整流板厚度控制方向为β3=10°,整流板个数为4个。The present invention provides a further preferred solution for a draft tube with a rectifying plate Francis turbine: the diffusion angle of the straight cone section of the draft tube is β 1 =6°, the draft tube is provided with a trapezoidal section rectifying plate with arc sides, and each The plates are arranged circumferentially around the axis of the turbine and are attached to the inner wall of the draft tube. The cone angle of the rectifier plate close to the shaft end is β 2 =9°, the thickness control direction of the rectifier plate is β 3 =10°, and the number of rectifier plates is 4.
整流板截面为梯形,以L1为母线围绕轴线旋转β3得到L2边,所扫掠范围即为整流板厚度;整流板L3侧与尾水管贴合,靠近水轮机轴线侧梯形边L4型线方程为y=3.335x+31.72,L5侧与尾水管出口平齐。The cross - section of the rectifier plate is trapezoid, and the L2 side is obtained by rotating β3 around the axis with L1 as the busbar, and the sweep range is the thickness of the rectifier plate; the L3 side of the rectifier plate is attached to the draft tube, and the L4 type line equation of the trapezoidal edge on the side close to the turbine axis is: y=3.335x+31.72, the L5 side is flush with the draft tube outlet.
包角式蜗壳截面为椭圆型,且各椭圆长短比等于1.618,蜗壳椭圆截面积绕圆周方向变化趋势方程为:y=-0.041x+0.239,其包角为318°。The section of the wrap angle volute is elliptical, and the length ratio of each ellipse is equal to 1.618. The trend equation of the oval cross section area of the volute around the circumferential direction is: y=-0.041x+0.239, and its wrap angle is 318°.
转轮长叶片6为三维扭曲曲面,以叶片高度方向按照骨线均分四个截面,虚线所示为各截面叶片所在型线。The
短叶片5与长叶片6叶型一致,转轮长短叶片按1:1间隔布置,且长短叶片出流直径比为0.336,长叶片包角α=70°。The
单列负曲率叶型导叶按圆周方向均布16个,导叶3分布圆直径DV与转轮进口直径DI比值为2.1916,导叶3喉部直径DT与转轮进口直径DI比值为0.0825。There are 16 guide vanes in a single row of negative curvature blade shape uniformly distributed in the circumferential direction. The ratio of the distribution circle diameter D V of the
本发明的具体实施中未涉及的说明属于本领域的公知技术,可参考公知技术加以实施。本发明经反复试验验证取得了满意的应用效果,实施例所述的一种尾水管带整流板结构的思想适用于各带尾水管水力机械。The descriptions not involved in the specific implementation of the present invention belong to the known technology in the art, and can be implemented with reference to the known technology. The present invention has obtained satisfactory application effects through repeated tests and verification, and the idea of a draft tube with a fairing plate structure described in the embodiment is applicable to various hydraulic machines with draft tubes.
以上具体实施方式及实施例是对本发明提出的一种尾水管带整流板混流式水轮机的技术思想的具体支持,不能以此来限定本发明的保护范围,凡是按照本发明提出的技术思想,在本技术方案基础上所做的任何等同变化或等效的改动,均属于本发明技术方案保护的范围。The above specific embodiments and examples are specific support for the technical idea of a draft tube with rectifier plate Francis turbine proposed by the present invention, and cannot be used to limit the protection scope of the present invention. Any equivalent changes or equivalent modifications made on the basis of the technical solution belong to the protection scope of the technical solution of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811190235.6A CN109441691B (en) | 2018-10-12 | 2018-10-12 | A draft tube with a rectifier plate Francis turbine |
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| CN201811190235.6A CN109441691B (en) | 2018-10-12 | 2018-10-12 | A draft tube with a rectifier plate Francis turbine |
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| CN112360660B (en) * | 2020-11-06 | 2022-07-12 | 陕西省引汉济渭工程建设有限公司 | Long and short blade type reversible pump turbine |
| CN115405454B (en) * | 2022-08-31 | 2024-04-16 | 扬州大学 | Multifunctional mixed-flow water turbine and automatic regulating system |
| CN115822839A (en) * | 2022-11-19 | 2023-03-21 | 江苏大学流体机械温岭研究院 | Energy recovery turbine draft tube with guide vanes |
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| JPS5266128A (en) * | 1975-11-27 | 1977-06-01 | Toshiba Corp | Draft tube |
| CN101158328B (en) * | 2007-10-12 | 2010-04-21 | 杭州电子科技大学 | Draft pipe and manufacturing method |
| CN201083177Y (en) * | 2007-10-12 | 2008-07-09 | 杭州电子科技大学 | A new type of draft tube |
| CN102720622B (en) * | 2012-06-21 | 2015-02-04 | 河海大学 | Vortex generator for turbine draft tube |
| CN203214227U (en) * | 2013-04-02 | 2013-09-25 | 河海大学 | Small mixed-flow water turbine for water-cooling tower system |
| CN103498749B (en) * | 2013-09-27 | 2016-03-02 | 河海大学 | A kind of small-scale mixed-flow pump turbine for low water head pumped storage power station |
| CN103696895A (en) * | 2013-12-19 | 2014-04-02 | 广东电网公司电力科学研究院 | Francis pump turbine |
| CN104121138B (en) * | 2014-07-28 | 2016-12-07 | 清华大学 | A kind of turbine draft tube with whirlpool inhibitory action |
| CN204591564U (en) * | 2015-03-06 | 2015-08-26 | 西安理工大学 | A kind of Francis turbine with exit guide vane |
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