CN109440211A - For producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber - Google Patents

For producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber Download PDF

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Publication number
CN109440211A
CN109440211A CN201811277608.3A CN201811277608A CN109440211A CN 109440211 A CN109440211 A CN 109440211A CN 201811277608 A CN201811277608 A CN 201811277608A CN 109440211 A CN109440211 A CN 109440211A
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antibacterial
polymer
mother liquor
molecular weight
high molecular
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CN109440211B (en
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陈宏�
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Zhejiang Qianxi Long Fiber Ltd By Share Ltd
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Zhejiang Qianxi Long Fiber Ltd By Share Ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/46Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Artificial Filaments (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Abstract

The present invention provide it is a kind of for producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber, the antibacterial mother liquor by weight component calculate include following component: 10-30 parts of antibacterial polymer, 70-90 parts of solvent, 0-3 parts of surfactant, 0-1 parts of dispersing agent, 0.3-5 parts of expanding material.

Description

For producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber
Technical field
The present invention relates to ultra high molecular weight polyethylene fibers, the in particular to application of antibacterial polymer, and have antibacterial The production of the ultra high molecular weight polyethylene fiber of function.
Background technique
Ultra-high molecular weight polyethylene (UHMWPE) fiber has the characteristics that high-strength, Gao Mo, high thermal conductivity, has in many fields There is irreplaceability.Producing a kind of UHMWPE fiber with bacteria resistance function has initiative, can enrich UHMWPE fiber Performance and function expand UHMWPE fiber in the application in the fields such as civilian fabric, medical equipment.
However, UHMWPE fiber difficult point of the production with bacteria resistance function is: UHMWPE fiber has low surface can be with Surface tension, high crystallinity, extremely smooth surface are difficult effectively to be combined with common inorganic, organic bacteriostatic agent, this makes By pad, coat the post processing modes such as bacteriostatic agent processing UHMWPE fiber and fabric fungistatic effect is poor, timeliness is short.
In addition, if directly adding bacteriostatic agent in process of production, because the production of UHMWPE fiber is needed by high-temperature digestion, spinning Silk (wet spinning is greater than 220 degree, and dry spinning is greater than 140 degree) and high temperature hot gas spring (drawing temperature 120-155 degree) waited Journey, a variety of bacteriostatic agents easily occur chemical reaction at high temperature and cause to fail;The production of UHMWPE fiber need to be by hydrolysis and each (common extractant includes: dimethylbenzene, agent for carbon hydrogen detergent, methylene chloride, tetrachloro-ethylene, trichlorine trifluoro for kind solvent extraction washing Ethane etc.) process, cause small molecule bacteriostatic agent to be largely lost in process of production, cause antibacterial agent content to reduce, antibacterial effect Fruit is deteriorated;UHMWPE fiber has low surface can be with surface tension, high crystallinity, even if passing through the side of addition before spinning Formula by small molecule bacteriostatic agent be added UHMWPE precursor, subsequent production small molecular bacteriostatic agent also can to fiber surface migrate and it is quick It is lost;
Therefore, the organic bacteriostatic agent of small molecule is not suitable for the UHMWPE fiber with bacteria resistance function substantially, and uses inorganic It is more suitable for the production of antibacterial type UHMWPE fiber with macromolecular bacteriostatic agent.Bacteriostatic agent to the intensity of UHMWPE fiber without contribution, greatly The performance that amount addition bacteriostatic agent will lead to UHMWPE fiber is remarkably decreased;And bacteriostatic agent or the large-size particle generated by reunion The defect sturcture that fiber but will be become, so that fibre property declines more rapid.Therefore, in order to ensure that fiber has higher property The particle size and additive amount that can should control bacteriostatic agent, particularly with TiO2, the metal oxides such as ZnO and Ag+, the inorganic suppression such as Ag Microbial inoculum.
Summary of the invention
Based on problem above, in a first aspect, the present inventor has found antibacterial polymer in life by studying for a long period of time The application in antibacterial type supra polymer fiber is produced, the antibacterial polymer is obtained by the polymerization with antibacterial activity monomer , or antibacterial group is fixed by way of coordinate bond, covalent bond on macromolecule, or antibacterial base is introduced in natural polymer Group.
The inventors found that constraint of the macromolecular skeleton of antibacterial polymer by UHMWPE segment, not transportable, Therefore there is sustainable permanent fungistatic effect, avoid the secondary pollution of small molecule antibacterial agent, and improve recycling Rate;Using polyolefin as the antibacterial polymer of skeleton, because its structure is similar to UHMWPE, to the Effect on Mechanical Properties of UHMWPE fiber It is minimum;Especially polyethylene hydrocarbon be skeleton antibacterial polymer, due to high, the mechanical property with UHMWPE structural similarity It is hardly affected, and active force migrate antibacterial agent will not the surface UHMWPE again.
Preferably, it is matrix skeleton that the antibacterial polymer, which is the polymer as made of the copolymerization of one or more of monomers, And antibacterial group is fixed on the antibacterial polymer in matrix skeleton by way of coordinate bond, covalent bond, the monomer is selected from Perhaps the propylene antibacterial group is selected from one of quaternary ammonium salt, quaternary alkylphosphonium salt, guanidine salt, pyridiniujm or two or more to ethylene.
Second aspect, the present invention provide it is a kind of for producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber, It includes following component: 10-30 parts of antibacterial polymer, 70-90 parts of solvent, surfactant that antibacterial mother liquor component by weight, which calculates, 0-3 parts, 0-1 parts of dispersing agent, 0.3-5 parts of expanding material.
Preferably, it is matrix skeleton that the antibacterial polymer, which is the polymer as made of the copolymerization of one or more of monomers, And antibacterial group is fixed on the antibacterial polymer in matrix skeleton by way of coordinate bond, covalent bond, the monomer is selected from Perhaps the propylene antibacterial group is selected from one of quaternary ammonium salt, quaternary alkylphosphonium salt, guanidine salt, pyridiniujm or two or more to ethylene;More Preferably, the antibacterial polymer is selected from polyvinyl quaternary ammonium salt antibacterial polymer, polyvinyl quaternary alkylphosphonium salt antibacterial polymer, gathers One of vinyl guanidine salt antibacterial polymer, polyvinylpyridine salt antibacterial polymer or two kinds or more;More preferably, described Antibacterial polymer is selected from polyvinyl quaternary ammonium salt antibacterial polymer, polyvinyl quaternary alkylphosphonium salt antibacterial polymer, polyvinyl guanidine salt Two kinds or more in antibacterial polymer, polyvinylpyridine salt antibacterial polymer.
Preferably, the surfactant is selected from lauryl sodium sulfate, Nonyl pheno (10) ether -2- sulfonic acid Base monomester succinate disodium salt, alkyl phenol polyoxyethylene ether fatty alcohol polyoxy alkene ether sodium sulfate (AES), dodecyl benzene sulfonic acid Sodium, polyoxyethylene (20) sorbitan monostearate, alkyl phenol allyl polyether sulfate, alkyl phenol polyethylene glycol ethers One or more of;Surfactant, which is added, can reduce the surface tension between antibacterial particle and solvent, improve particle Dispersion stabilization avoids bacteriostatic agent after dispersion from being agglomerated into the bigger particle of volume again.
It buys the EFKA4560 from Ciba preferably, the dispersing agent is selected from, buy from ICI Company It is SolsperseS27000, polyvinyl alcohol, one or more in macromolecular ethers dispersing agent.The addition of dispersing agent is so that mother The stability of liquid is more preferably.
Preferably, expanding material is the chemical modification copolymer after being reacted with polyolefin with polar monomer or polar group, K It can be selected from Research of Grafting Malaic Anhydride Onto Polyethylene PE-g-MAH, Research of Grafting Malaic Anhydride Onto Polyethylene/styrol copolymer, halogenated polyethylene, Polycthylene grafted polyacrylic acid.Expanding material has amphiphilic structure, and nonpolar unit has good compatible with UHMWPE macromolecular Property, polarity unit and antibacterial group have better interaction.It is antibacterial poly- that the addition of expanding material can more effectively solve polarity Close the dispersion of the object in UHMWPE fiber, at the same avoid antibacterial unit reunion and migration and cause fungistatic effect and when The problem of effect decline.
The third aspect, the present invention provide a kind of for producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber Preparation method, this method comprises the following steps: antibacterial polymer 10-30 parts, 70-90 parts of solvent, surface are added in batching kettle 0-3 parts of activating agent, 0-1 parts of dispersing agent and 0.3-5 parts of expanding material, stirring heating are uniformly mixed to all materials dissolution, cooling drop Temperature obtains antibacterial mother liquor.
Fourth aspect, the present invention provide a kind of production method of antibacterial type ultra high molecular weight polyethylene fiber, this method packet It includes following steps: batching kettle is added in UHMWPE powder, antibacterial mother liquor described above and solvent or is directly added into mono-/bis-spiral shell UHMWPE fiber is made by mixing-filtering-spinning-cold stretch-extraction-drying and multistage ultra-drawing in bar, material.
Preferably, antibacterial polymer/UHMWPE powder is 3%~5%.
Compared with prior art, the present invention is provided in a kind of antibacterial ultra high molecular weight polyethylene fiber with antibacterial functions Antibiotic rate, and the antibiotic rate of ultra high molecular weight polyethylene fiber provided by the invention is substantially better than the antibacterial effect of metal oxide Fruit.
Specific embodiment
With the specific specific embodiment of flowering structure, the present invention will be described in detail
The preparation of 1 antibacterial mother liquor 1 of embodiment
White oil 8000g, polyvinyl quaternary ammonium salt antibacterial polymer 2000g, polyvinyl alcohol 60g, ten are added in batching kettle Sodium dialkyl sulfate 130g, Research of Grafting Malaic Anhydride Onto Polyethylene PE-g-MAH 300g, stirring is warming up to 110 DEG C, molten to all materials Solution is uniformly mixed, and is cooled, is obtained the antibacterial about 10.5kg of mother liquor 1.
The preparation of 2 antibacterial mother liquor 2 of embodiment
White oil 8000g, polyvinyl quaternary alkylphosphonium salt antibacterial polymer 2000g, EFKA4560 65g, just are added in batching kettle Neopelex 140g, Research of Grafting Malaic Anhydride Onto Polyethylene/styrol copolymer 300g, stirring is warming up to 110, DEG C to institute There is material dissolution to be uniformly mixed, cools, obtain the antibacterial about 10.5kg of mother liquor 2.
The preparation of 3 antibacterial mother liquor 3 of embodiment
White oil 8000g, polyvinyl guanidine salt antibacterial polymer 2000g, SolsperseS27000 are added in batching kettle 65g, Nonyl pheno (10) ether -2- sulfonic group monomester succinate disodium salt 170g, halogenated polyethylene 280g, stirring heating It to 110, DEG C is uniformly mixed to all materials dissolution, cools, obtain the antibacterial about 10.5kg of mother liquor 3.
The preparation of 4 antibacterial mother liquor 4 of embodiment
White oil 8000g is added in batching kettle, polyvinylpyridine salt antibacterial polymer 2000g, polyvinyl alcohol 65g, is gathered Ethylene oxide (20) sorbitan monostearate 170g, polycthylene grafted polyacrylic acid 280g, stirring be warming up to 110, DEG C to All materials dissolution is uniformly mixed, and is cooled, is obtained the antibacterial about 10.5kg of mother liquor 4.
The preparation of 5 antibacterial mother liquor 5 of embodiment
White oil 8000g, polyvinyl quaternary ammonium salt antibacterial polymer 1000g, polyvinylpyridine salt are added in batching kettle Antibacterial polymer 1000g, polyvinyl alcohol 65g, alkyl phenol allyl polyether sulfate 170g, Research of Grafting Malaic Anhydride Onto Polyethylene 280g, stirring be warming up to 110, DEG C to all materials dissolution be uniformly mixed, cool, obtain the antibacterial about 10.5kg of mother liquor 5.
The preparation of 6 ultra high molecular weight polyethylene fiber 1 of embodiment
Batching kettle is added in antibacterial mother liquor 4kg, UHMWPE powder 25kg, white oil 312.5kg that embodiment 1 is prepared jointly Or it is directly added into twin-screw, material is made by mixing-filtering-spinning-cold stretch-extraction-drying and multistage ultra-drawing UHMWPE fiber.
The preparation of 7 ultra high molecular weight polyethylene fiber 2 of embodiment
Batching kettle is added in antibacterial mother liquor 5kg, UHMWPE powder 25kg, white oil 312.5kg that embodiment 2 is prepared jointly Or it is directly added into single screw rod, material is made by mixing-filtering-spinning-cold stretch-extraction-drying and multistage ultra-drawing UHMWPE fiber.
The preparation of 8 ultra high molecular weight polyethylene fiber 3 of embodiment
Ingredient is added in antibacterial mother liquor 4.5kg, UHMWPE powder 25kg, white oil 312.5kg that embodiment 3 is prepared jointly Kettle is directly added into twin-screw, and material is made by mixing-filtering-spinning-cold stretch-extraction-drying and multistage ultra-drawing UHMWPE fiber.
The preparation of 9 ultra high molecular weight polyethylene fiber 4 of embodiment
Ingredient is added in antibacterial mother liquor 3.5kg, UHMWPE powder 25kg, white oil 312.5kg that embodiment 4 is prepared jointly Kettle is directly added into twin-screw, and material is made by mixing-filtering-spinning-cold stretch-extraction-drying and multistage ultra-drawing Poly- UHMWPE fiber.
The preparation of 10 ultra high molecular weight polyethylene fiber 5 of embodiment
Ingredient is added in antibacterial mother liquor 3.8kg, UHMWPE powder 25kg, white oil 312.5kg that embodiment 5 is prepared jointly Kettle is directly added into twin-screw, and material is made by mixing-filtering-spinning-cold stretch-extraction-drying and multistage ultra-drawing UHMWPE fiber.
The preparation of 11 ultra high molecular weight polyethylene fiber 6 of embodiment
By nano-TiO2Batching kettle is added jointly and is uniformly mixed by 1kg, UHMWPE powder 25kg, white oil 312.5kg, material warp Mixing-filtering-spinning-cold stretch-extraction-drying and multistage ultra-drawing are crossed, UHMWPE fiber is made.
The preparation of 12 ultra high molecular weight polyethylene fiber 7 of embodiment
Batching kettle is added in nano-ZnO 1kg, UHMWPE powder 25kg, white oil 312.5kg jointly to be uniformly mixed, material passes through Mixing-filtering-spinning-cold stretch-extraction-drying and multistage ultra-drawing, are made UHMWPE fiber.
13 fungistatic effect of embodiment and fiber other performance comparison tests
AATCC 100-2012: evaluation method (the Antibacterial Finishes on Textile of antibacterial fabric Materials: Assessment of Fulltext Information);
GB4789.2 " method for measuring of microbiological test of food hygiene total plate count " measures the viable count in washing lotion.
Formula for calculating antibacterial rate are as follows:
R (%)=(A-B)/A × 100%;
R: antibiotic rate;A:UHMWPE fiber is averaged bacterial count recovered;B: addition bacteriostatic agent UHMWPE fiber is averaged bacterial count recovered.
Blank control group in table 1 is the embodiment without adding antibacterial agent, and simultaneously
Table 1
Correlation data from table 1, it can be clearly seen that antibacterial polymer makes UHMWPE fiber achieve significant suppression Bacterium effect, bacteriostasis rate reach 60%-80%, illustrate by high-temperature mixing dissolution-high-pressure spinning-it is low-temperature shaped-organic solvent extraction Take-dry-high temperature ultra-drawing etc. production link, antibacterial polymer remain in UHMWPE fiber, there is no moving It moves and loses, maintain bacteriostatic activity.
In addition, polyvinyl quaternary ammonium salt antibacterial polymer and polyvinylpyridine salt antibacterial polymer are multiple in embodiment 10 Fungistatic effect with UHMWPE fiber is best, and bacteriostasis rate reaches 80.19%, and it is more general to illustrate that Compositional type antibacterial agent has bacterium Time the scope of application, fungistatic effect is more preferably
The antibacterial agent of embodiment 11 is nanometer anatase titania, after Antibacterial Mechanism is Titanium dioxide absorption ultraviolet light Excitation decomposes the various organic matters including microorganism to have anti-microbial property by photochemical reaction, and the present invention adopts UHMWPE fiber fungistatic effect under bacteriostatic experiment method containing titanium dioxide is not consistent with this significantly.
The antibacterial agent of embodiment 12 is nano-ZnO, and ZnO is traditional inorganic antioxidant, and zinc ion has oxidation-reduction quality, The enzyme of electron transport system can be destroyed after into cell and is reacted with DNA, and the various organic matters point including microorganism can be made Solution is to have anti-microbial property.In the present invention, the adding proportion of zinc oxide about 4%, zinc ion concentration is not high, leads to bacteriostasis rate not It is high.In bacteriostatic agent same amount, the fungistatic effect of zinc oxide is substantially less than first five kind polymer-type antibacterial agent, also demonstrates poly- Close the validity of object type bacteriostatic agent.

Claims (10)

1. application of the antibacterial polymer in production antibacterial type supra polymer fiber, it is living that the antibacterial polymer passes through band antibacterial Property monomer polymerization obtain, or on macromolecule by way of coordinate bond, covalent bond fixed antibacterial group, or in day Antibacterial group is introduced in right polymer.
2. application according to claim 1, it is characterised in that: the antibacterial polymer is to be copolymerized by one or more of monomers Made of polymer be matrix skeleton, and antibacterial group is fixed in matrix skeleton by way of coordinate bond, covalent bond Antibacterial polymer, the monomer are selected from ethylene or propylene, and the antibacterial group is selected from quaternary ammonium salt, quaternary alkylphosphonium salt, guanidine salt, pyridiniujm One of or it is two or more.
3. the antibacterial mother liquor for producing antibacterial type ultra high molecular weight polyethylene fiber, it is characterised in that: the antibacterial mother liquor is by weight Measuring component and calculating includes following component: 10-30 parts of antibacterial polymer, 70-90 parts of solvent, 0-3 parts of surfactant, dispersing agent 0- 1 part, 0.3-5 parts of expanding material.
4. according to claim 3 for producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber, feature Be: the antibacterial polymer be as one or more of monomers copolymerization made of polymer be matrix skeleton, and by coordinate bond, Antibacterial group is fixed on the antibacterial polymer in matrix skeleton by the mode of covalent bond, and the monomer is selected from ethylene or propylene, The antibacterial group is selected from one of quaternary ammonium salt, quaternary alkylphosphonium salt, guanidine salt, pyridiniujm or two or more;It is highly preferred that described anti- It is anti-that bacterium polymer is selected from polyvinyl quaternary ammonium salt antibacterial polymer, polyvinyl quaternary alkylphosphonium salt antibacterial polymer, polyvinyl guanidine salt One of bacterium polymer, polyvinylpyridine salt antibacterial polymer or two kinds or more;More preferably, the antibacterial polymer choosing Autohemagglutination quaternary vinyl ammonium salt antibacterial polymer, polyvinyl guanidine salt antibacterial polymer, gathers polyvinyl quaternary alkylphosphonium salt antibacterial polymer Two kinds or more in vinylpyridine salt antibacterial polymer.
5. according to claim 3 for producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber, feature Be: the surfactant is selected from lauryl sodium sulfate, Nonyl pheno (10) ether -2- sulfonic group monomester succinate Disodium salt, alkyl phenol polyoxyethylene ether fatty alcohol polyoxy alkene ether sodium sulfate (AES), dodecyl benzene sulfonic acid sodium salt, polyoxyethylene (20) sorbitan monostearate, alkyl phenol allyl polyether sulfate, one of alkyl phenol polyethylene glycol ethers or It is several.
6. according to claim 3 for producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber, feature Be: the dispersing agent, which is selected from, to be bought the EFKA4560 from Ciba, buys the SolsperseS27000 from ICI Company, is poly- It is one or more in vinyl alcohol, macromolecular ethers dispersing agent.
7. according to claim 3 for producing the antibacterial mother liquor of antibacterial type ultra high molecular weight polyethylene fiber, feature Be: the expanding material is selected from Research of Grafting Malaic Anhydride Onto Polyethylene PE-g-MAH, Research of Grafting Malaic Anhydride Onto Polyethylene/styrene copolymerized Object, halogenated polyethylene, polycthylene grafted polyacrylic acid.
8. the preparation of the antibacterial mother liquor for producing antibacterial type ultra high molecular weight polyethylene fiber as described in claim 3~7 Method, it is characterised in that: this method comprises the following steps: antibacterial polymer 10-30 parts, solvent 70-90 are added in batching kettle Part, 0-3 parts of surfactant, 0-1 parts of dispersing agent and 0.3-5 parts of expanding material, stirring heating are equal to all materials dissolution mixing It is even, it cools, obtains antibacterial mother liquor.
9. a kind of production method of antibacterial type ultra high molecular weight polyethylene fiber, it is characterised in that: this method comprises the following steps: By be used to produce described in UHMWPE powder, claim 3~6 antibacterial type ultra high molecular weight polyethylene fiber antibacterial mother liquor and Solvent is added batching kettle or is directly added into mono-/bis-screw rod, material by mixing-filtering-spinning-cold stretch-extraction-drying with it is more Grade ultra-drawing, is made UHMWPE fiber.
10. the production method of antibacterial type ultra high molecular weight polyethylene fiber according to claim 9, it is characterised in that: anti- Bacterium polymer/UHMWPE powder is 3%~5%.
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