CN109436469B - Rotary electron beam sterilization device - Google Patents

Rotary electron beam sterilization device Download PDF

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Publication number
CN109436469B
CN109436469B CN201811531552.XA CN201811531552A CN109436469B CN 109436469 B CN109436469 B CN 109436469B CN 201811531552 A CN201811531552 A CN 201811531552A CN 109436469 B CN109436469 B CN 109436469B
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China
Prior art keywords
rotary
bottle
electron beam
conveying mechanism
rack
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CN201811531552.XA
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Chinese (zh)
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CN109436469A (en
Inventor
吴书朋
何德平
刘丁丁
叶鹏
冯志华
钱志良
倪俊芳
王家善
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Jiangsu Newamstar Packagin Machinery Co Ltd
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Jiangsu Newamstar Packagin Machinery Co Ltd
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Priority to CN201811531552.XA priority Critical patent/CN109436469B/en
Publication of CN109436469A publication Critical patent/CN109436469A/en
Priority to PCT/CN2019/087194 priority patent/WO2020119022A1/en
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Publication of CN109436469B publication Critical patent/CN109436469B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • B65B55/04Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/08Sterilising wrappers or receptacles prior to, or during, packaging by irradiation

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

The invention discloses a rotary electron beam sterilization device, which comprises a rack, a first rotary disk, a second rotary disk and an electron beam irradiation mechanism, wherein the first rotary disk and the second rotary disk are arranged on the rack and rotate around a first shaft respectively; the body includes a first portion and a second portion equally divided radially by the axis thereof, the first portion being orthographically oriented when the body is positioned on the first turn plate; the second portion is orthogonalized when the vials are positioned on the second turntable; the device still includes: the bottle conveying device comprises at least one lifting conveying mechanism arranged on a rack and at least one transition conveying mechanism arranged on the rack, wherein the lifting conveying mechanism and the transition conveying mechanism are used for conveying bottles on a first rotary disc into a second rotary disc; or at least two lifting conveying mechanisms, wherein the at least two lifting conveying mechanisms are used for conveying the bottles on the first rotary disc into the second rotary disc; the lifting and conveying mechanism raises or lowers the bottle body to a total height H. The device has simple structure and can realize the irradiation and sterilization of the bottle body in all directions.

Description

Rotary electron beam sterilization device
Technical Field
The invention relates to the technical field of filling, in particular to a rotary electron beam sterilization device.
Background
The bottle needs to be sterilized before sterile filling, and the traditional mode is that the bottle passes through an electron beam sterilization area through linear motion on a conveying chain, and after one surface is sterilized, the other surface is sterilized through the electron beam sterilization area again after the bottle is turned over up and down through a guide rail. For the bottle body with a longer bottle body, if the turning action is to be finished, the requirements on the manipulator clamping structure and the turning space are higher, and the equipment cost is correspondingly increased.
Disclosure of Invention
The invention aims to provide a rotary electron beam sterilization device which is simple in structure and can realize omnibearing irradiation sterilization on a bottle body.
In order to achieve the purpose, the invention adopts the technical scheme that:
a rotary electron beam sterilization device is used for sterilizing bottles and comprises a rack, a first shaft arranged on the rack, a first rotary disk and a second rotary disk which are arranged on the rack and are respectively rotated around the first shaft and distributed along the vertical direction, and an electron beam irradiation mechanism which is arranged on the rack and extends along the vertical direction and is used for irradiating the first rotary disk and the second rotary disk simultaneously, wherein the first rotary disk and the second rotary disk have a height difference H;
the bottle body comprises a first part and a second part which are equally divided by the axial lead of the bottle body along the radial direction, and when the bottle body is positioned on the first rotary disc, the electron beam irradiation mechanism is used for irradiating the first part; the electron beam irradiation mechanism is used for orthographically irradiating the second part when the bottle body is positioned on the second rotary disk;
the device further comprises:
the lifting conveying mechanism and the transition conveying mechanism are used for conveying the bottles irradiated on the first rotary disc into the second rotary disc in a mutually matched manner; after the bottle bodies are irradiated on the first rotary disc, the sum of the self-rotating angles of the bottle bodies on the first rotary disc, the lifting conveying mechanism and the transition conveying mechanism is N.180 degrees, wherein N is an odd number which is more than or equal to 3; the total height of the bottle bodies is increased or reduced by the lifting and conveying mechanism to be H;
or; the lifting conveying mechanisms are arranged on the rack and are used for conveying the bottles irradiated on the first rotary disc into the second rotary disc in a matched manner; after the bottle bodies are irradiated on the first rotary disc, the sum of the self-rotating angles of the bottle bodies on the first rotary disc and the lifting conveying mechanism is N.180 degrees, wherein N is an odd number which is more than or equal to 3; the lifting and conveying mechanism raises or lowers the total height of the bottle body to H.
Preferably, the lifting transmission mechanism comprises at least two lifting drive plates which are coaxially and rotatably arranged on the rack, and a lifting mechanism arranged between two adjacent lifting drive plates, and the transition transmission mechanism comprises a transition drive plate which is rotatably arranged on the rack around the axis line of the transition transmission mechanism.
More preferably, the first rotary disk, the second rotary disk, the lifting drive plate and the transition drive plate are all provided with manipulators for clamping the bottle body.
More preferably, the first rotary disk, the second rotary disk, the lifting drive disk, and the transition drive disk, and the absolute position of the vial is maintained when the vial is handed over between two of the first rotary disk, the second rotary disk, the lifting drive disk, and the transition drive disk.
Preferably, the device further comprises a first bottleneck electron beam guide arranged on the rack and positioned above the first rotary disc, and a first bottom electron beam guide arranged on the rack and positioned below the first rotary disc.
Preferably, the device further comprises a second bottleneck electron beam guide arranged on the rack and positioned above the bottles on the second rotary disc, and a second bottle bottom electron beam guide arranged on the rack and positioned below the bottles on the second rotary disc.
Preferably, the first rotating disc is located below the second rotating disc; or the first rotating disc is positioned above the second rotating disc.
Preferably, the radius of rotation of the first rotating disk is the same as the radius of rotation of the second rotating disk.
Preferably, the device further comprises a bottle feeding conveying mechanism and a bottle discharging conveying mechanism, wherein the bottle feeding conveying mechanism is used for feeding the bottles into the first rotary disc in a matched mode to receive the irradiation, and the bottle discharging conveying mechanism is used for receiving the irradiated bottles on the second rotary disc in a matched mode.
More preferably, the bottle feeding conveying mechanism comprises a bottle feeding thumb wheel which rotates around the axis of the bottle feeding conveying mechanism and is arranged on the rack, and the bottle discharging conveying mechanism comprises a bottle discharging thumb wheel which rotates around the axis of the bottle feeding conveying mechanism and is arranged on the rack.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: according to the rotary electron beam sterilization device, the bottle bodies irradiated in the first rotary disc are conveyed, turned, lifted and then sent into the second rotary disc to be irradiated again, the first part and the second part of the bottle bodies are orthographically irradiated twice, all-around irradiation sterilization of the bottle bodies can be achieved, the bottle bodies do not need to be turned over up and down, the structure is simple, and the cost is low.
Drawings
FIG. 1 is a schematic diagram of the structure of the apparatus of the present invention;
FIG. 2 is a schematic view showing the positional relationship between the bottle and the electron beam guide.
Wherein: 1. a bottle body; 2. a first shaft; 3. a first rotary disk; 4. a second rotary disk; 5. an electron beam irradiation mechanism; 6. a first portion; 7. a second portion; 8. a lifting drive plate; 9. a lifting mechanism; 10. a transition drive plate; 11. a first bottleneck electron beam director/a second bottleneck electron beam director; 12. a first/second bottom electron beam director; 13. a bottle feeding dial wheel; 14. and (4) discharging the bottles by using a poking wheel.
Detailed Description
The technical scheme of the invention is further explained by combining the attached drawings.
Referring to fig. 1-2, the rotary electron beam sterilization apparatus for sterilizing bottles 1 includes a frame, a first shaft 2 extending in a vertical direction on the frame, a first rotary disk 3 and a second rotary disk 4 distributed in an up-down direction on the frame and respectively rotating around the first shaft 2, and an electron beam irradiation mechanism 5 extending in the up-down direction on the frame and used for simultaneously irradiating the first rotary disk 3 and the second rotary disk 4, wherein the first rotary disk 3 and the second rotary disk 4 have a height difference H.
The bottle body 1 includes a first portion 6 and a second portion 7 equally divided in the radial direction by the axis thereof, the electron beam irradiating means 5 being for irradiating the first portion 6 when the bottle body 1 is positioned on the first rotating disk 3; the electron beam irradiating means 5 is used to orthographically irradiate the second portion 7 while the bottle bodies 1 are positioned on the second turn table 4. Referring to fig. 1, the first portion 6 and the second portion 7 are generally two semi-cylindrical shapes having the same volume.
The first rotary disc 3 is positioned below the second rotary disc 4; or the first rotary disc 3 is located above the second rotary disc 4. In the present embodiment, the first rotating disk 3 is located below the second rotating disk 4, and the radius of rotation of the first rotating disk 3 is the same as the radius of rotation of the second rotating disk 4.
The rotary electron beam sterilization device further comprises a first bottleneck electron beam guider 11 arranged on the rack and positioned above the bottle bodies 1 on the first rotary disc 3, a first bottom electron beam guider 12 arranged on the rack and positioned below the bottle bodies 1 on the first rotary disc 3, a second bottleneck electron beam guider 11 arranged on the rack and positioned above the bottle bodies 1 on the second rotary disc 4, and a second bottom electron beam guider 12 arranged on the rack and positioned below the bottle bodies 1 on the second rotary disc 4. In this embodiment, the first bottleneck electron beam director 11, the first bottom electron beam director 12, the second bottleneck electron beam director 11, the second bottom electron beam director 12 are all magnetic bodies, and through this arrangement, the electron beam is guided to deflect to sterilize the bottleneck and the bottom of the bottle, thereby realizing the purpose of 360-degree omnibearing sterilization of the bottle body, the bottleneck and the bottom of the bottle.
The rotary electron beam sterilization device further comprises a bottle feeding conveying mechanism and a bottle discharging conveying mechanism, wherein the bottle feeding conveying mechanism is used for feeding the bottles 1 onto the first rotary disc 3 in a matched mode to receive irradiation, and the bottle discharging conveying mechanism is used for receiving the irradiated bottles 1 on the second rotary disc 4 in a matched mode. In the embodiment, the bottle feeding conveying mechanism comprises a bottle feeding thumb wheel 13 which rotates around the axis of the bottle feeding conveying mechanism and is arranged on the rack, and the bottle discharging conveying mechanism comprises a bottle discharging thumb wheel 14 which rotates around the axis of the bottle feeding conveying mechanism and is arranged on the rack; the axial lead of the bottle feeding thumb wheel 13 and the axial lead of the bottle discharging thumb wheel 14 extend along the vertical direction.
In one embodiment, the rotary electron beam sterilization apparatus further includes at least one lifting transport mechanism disposed on the frame, and at least one transition transport mechanism disposed on the frame. The lifting conveying mechanism and the transition conveying mechanism are used for conveying the bottles 1 irradiated on the first rotary disc 3 into the second rotary disc 4 in a mutually matched manner; after the bottles 1 are irradiated on the first rotary disc 3, the sum of the self-rotation angles of the bottles 1 on the first rotary disc 3, the lifting conveying mechanism and the transition conveying mechanism is N.180 degrees, wherein N is an odd number which is more than or equal to 3, and the self-rotation angles include the forward self-rotation angle of the bottles 1 and the reverse self-rotation angle of the bottles 1; the elevating conveyor mechanism raises or lowers the bottles 1 to a total height H. The number of the elevation transfer mechanisms and the number of the transition transfer mechanisms, and the order of the elevation transfer mechanisms and the transition transfer mechanisms along the transfer path of the bottle bodies 1 are configured according to actual needs.
In another embodiment, the rotary electron beam sterilization apparatus further includes at least two lifting/lowering mechanisms disposed on the frame. The at least two lifting conveying mechanisms are used for conveying the bottles 1 irradiated on the first rotary disc 3 into the second rotary disc 4 after being matched with each other; after the bottles 1 are irradiated on the first rotary disc 3, the sum of the angles of rotation of the bottles 1 on the first rotary disc 3 and the lifting and conveying mechanism is N.180 degrees, wherein N is an odd number which is more than or equal to 3, and the angle of rotation also comprises the angle of normal rotation of the bottles 1 and the angle of reverse rotation of the bottles 1; the elevating conveyor mechanism raises or lowers the bottles 1 to a total height H. The number of the lifting transmission mechanisms is configured according to actual needs.
In the embodiment, the lifting transmission mechanism comprises two lifting drive plates 8 which are coaxially rotated and arranged on the rack, and a lifting mechanism 9 arranged between the two lifting drive plates 8, wherein the lifting mechanism 9 can be driven by a cam or an air cylinder; the transition transmission mechanism comprises a transition drive plate 10 which rotates around the axis of the transition transmission mechanism and is arranged on the machine frame. The axial line of the lifting drive plate 8 and the axial line of the transition drive plate 10 extend in the vertical direction.
The first rotary disk 3, the second rotary disk 4, the lifting drive disk 8 and the transition drive disk 10 are all provided with manipulators for clamping the bottle body 1. The bottle transfer device comprises a first rotary disc 3, a second rotary disc 4, a lifting drive disc 8 and a transition drive disc 10, wherein when the bottle 1 is transferred between the two of the first rotary disc and the second rotary disc, the absolute position of the bottle is kept unchanged, and the bottle 1 is transferred only by opening and closing a manipulator between the first rotary disc and the second rotary disc.
In this embodiment, as shown in fig. 1, the lifting and transferring mechanism and the transition transferring mechanism are included. Wherein, the horizontal connecting line between the axial lead of the lifting drive plate 8, the axial lead of the transition drive plate 10 and the axial lead of the first rotary plate 3 forms an equilateral triangle; the diameters of the lifting drive plate 8, the transition drive plate 10, the first rotary plate 3 and the second rotary plate 4 are equal; the first rotary disk 3 is equal in height to the lower lifting drive plate 8, and the second rotary disk 4 is equal in height to the upper lifting drive plate 8 and the transition drive plate 10.
The following specifically explains the working process of this embodiment:
the bottle body 1 is fed into the first rotary disc 3 below from the point A through the bottle feeding thumb wheel 13, rotates anticlockwise to the point B along with the first rotary disc 3, passes through the electron beam irradiation mechanism 5 for the first time, and is orthographically irradiated to the first part 6 of the bottle body 1, and the second part 7 of the bottle body 1 is not irradiated;
the first rotary disc 3 continues to rotate, the bottle body 1 is jointed and enters the lifting drive plate 8 below at the point C (the bottle body 1 rotates anticlockwise and passes through 180 degrees between the point B and the point C), the lifting drive plate 8 rotates clockwise, and meanwhile, the bottle body 1 is lifted upwards through the lifting mechanism 9 and is sent into the lifting drive plate 8 above;
the lifting dial 8 continues to rotate, the bottle body 1 is handed over and enters the transition dial 10 at a point D (between the point C and the point D, the bottle body 1 rotates clockwise and passes through 300 degrees), the transition dial 10 rotates anticlockwise, and the bottle body 1 is handed over and enters the second rotary disk 4 at a point E (between the point D and the point E, the bottle body 1 rotates anticlockwise and passes through 60 degrees);
the bottle body 1 rotates clockwise along with the second rotary disc 4 to a point F which passes through the electron beam irradiation mechanism 5 and is orthographically positioned at the second part 7 of the bottle body 1, and the point F is positioned right above the point B;
the second rotary disk 4 continues to rotate, and the bottle bodies 1 are conveyed into the bottle discharging thumb wheel 14.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (10)

1. The utility model provides a rotation electron beam sterilizing equipment for bottle sterilization which characterized in that: the device comprises a rack, a first shaft arranged on the rack, a first rotary disk and a second rotary disk which are respectively arranged on the rack and rotate around the first shaft and distributed along the vertical direction, and an electron beam irradiation mechanism which is arranged on the rack and extends along the vertical direction and is used for irradiating the first rotary disk and the second rotary disk simultaneously, wherein the first rotary disk and the second rotary disk have a height difference H;
the bottle body comprises a first part and a second part which are equally divided by the axial lead of the bottle body along the radial direction, and when the bottle body is positioned on the first rotary disc, the electron beam irradiation mechanism is used for irradiating the first part; the electron beam irradiation mechanism is used for orthographically irradiating the second part when the bottle body is positioned on the second rotary disk;
the device further comprises:
the lifting conveying mechanism and the transition conveying mechanism are used for conveying the bottles irradiated on the first rotary disc into the second rotary disc in a mutually matched manner; after the bottle bodies are irradiated on the first rotary disc, the sum of the self-rotating angles of the bottle bodies on the first rotary disc, the lifting conveying mechanism and the transition conveying mechanism is N.180 degrees, wherein N is an odd number which is more than or equal to 3; the total height of the bottle bodies is increased or reduced by the lifting and conveying mechanism to be H;
or, at least two lifting conveying mechanisms are arranged on the rack, and the at least two lifting conveying mechanisms are used for conveying the bottles irradiated on the first rotary disc into the second rotary disc in a mutually matched manner; after the bottle bodies are irradiated on the first rotary disc, the sum of the self-rotating angles of the bottle bodies on the first rotary disc and the lifting conveying mechanism is N.180 degrees, wherein N is an odd number which is more than or equal to 3; the lifting and conveying mechanism raises or lowers the total height of the bottle body to H.
2. The rotary electron beam sterilization apparatus according to claim 1, wherein: the lifting transmission mechanism comprises at least two lifting drive plates which coaxially rotate and are arranged on the rack, and a lifting mechanism arranged between every two adjacent lifting drive plates; when the device comprises the transition transmission mechanism, the transition transmission mechanism comprises a transition driving plate which rotates around the axis of the transition transmission mechanism and is arranged on the rack.
3. The rotary electron beam sterilization apparatus according to claim 2, wherein: the first rotary disk, the second rotary disk and the lifting drive plate are all provided with manipulators for clamping the bottle body, and when the device comprises the transition conveying mechanism, the transition drive plate is also provided with the manipulators.
4. The rotary electron beam sterilization apparatus according to claim 2, wherein: the absolute position of the bottle body is kept unchanged when the bottle body is connected between the first rotary disc, the second rotary disc and the lifting drive disc; when the device comprises the transition conveying mechanism, the first rotary disk, the second rotary disk, the lifting drive plate and the transition drive plate keep the absolute position unchanged when the bottle body is handed over between the first rotary disk, the second rotary disk, the lifting drive plate and the transition drive plate.
5. The rotary electron beam sterilization apparatus according to claim 1, wherein: the device also comprises a first bottleneck electron beam guider arranged on the rack and positioned above the bottles on the first rotary disc, and a first bottom electron beam guider arranged on the rack and positioned below the bottles on the first rotary disc.
6. The rotary electron beam sterilization apparatus according to claim 1, wherein: the device also comprises a second bottleneck electron beam guider arranged on the rack and positioned above the bottles on the second rotary disc, and a second bottle bottom electron beam guider arranged on the rack and positioned below the bottles on the second rotary disc.
7. The rotary electron beam sterilization apparatus according to claim 1, wherein: the first rotating disc is positioned below the second rotating disc; or the first rotating disc is positioned above the second rotating disc.
8. The rotary electron beam sterilization apparatus according to claim 1, wherein: the rotating radius of the first rotating disc is the same as that of the second rotating disc.
9. The rotary electron beam sterilization apparatus according to claim 1, wherein: the device also comprises a bottle feeding conveying mechanism and a bottle discharging conveying mechanism, wherein the bottle feeding conveying mechanism is used for conveying the bottles into the first rotary disc in a matched mode so as to receive irradiation, and the bottle discharging conveying mechanism is used for receiving the irradiated bottles on the second rotary disc in a matched mode.
10. The rotary electron beam sterilization apparatus according to claim 9, wherein: the bottle feeding and conveying mechanism comprises a bottle feeding shifting wheel which is arranged on the rack and rotates around the axis of the bottle feeding and conveying mechanism, and the bottle discharging and conveying mechanism comprises a bottle discharging shifting wheel which is arranged on the rack and rotates around the axis of the bottle discharging and conveying mechanism.
CN201811531552.XA 2018-12-14 2018-12-14 Rotary electron beam sterilization device Active CN109436469B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201811531552.XA CN109436469B (en) 2018-12-14 2018-12-14 Rotary electron beam sterilization device
PCT/CN2019/087194 WO2020119022A1 (en) 2018-12-14 2019-05-16 Rotary type electron beam sterilization device

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Application Number Priority Date Filing Date Title
CN201811531552.XA CN109436469B (en) 2018-12-14 2018-12-14 Rotary electron beam sterilization device

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CN109436469A CN109436469A (en) 2019-03-08
CN109436469B true CN109436469B (en) 2020-02-14

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109436469B (en) * 2018-12-14 2020-02-14 江苏新美星包装机械股份有限公司 Rotary electron beam sterilization device
CN109896088B (en) * 2019-03-15 2023-05-05 江苏新美星包装机械股份有限公司 Electron beam empty bottle sterilizing equipment
CN114476258B (en) * 2022-02-24 2024-03-19 广州达意隆包装机械股份有限公司 Disinfection device and disinfection method

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CN1883714A (en) * 2005-06-21 2006-12-27 涩谷工业株式会社 Electron beam sterilizer
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CN208217146U (en) * 2018-05-21 2018-12-11 江苏智研科技有限公司 The device of disinfecting action is carried out to bottle using single electronic beam generator
CN209321411U (en) * 2018-12-14 2019-08-30 江苏新美星包装机械股份有限公司 A kind of rotary electronic beam sterilizing unit

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US7145155B2 (en) * 2002-08-05 2006-12-05 Electron Porcessing Systems, Inc. Process for electron sterilization of a container
JP4170833B2 (en) * 2003-06-20 2008-10-22 大日本印刷株式会社 Blow molded container for aseptic filling and sterilization method thereof
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Publication number Priority date Publication date Assignee Title
CN1819949A (en) * 2003-07-08 2006-08-16 利乐拉瓦尔集团及财务有限公司 Device and method for sterilization
CN1883714A (en) * 2005-06-21 2006-12-27 涩谷工业株式会社 Electron beam sterilizer
CN101678909A (en) * 2007-05-31 2010-03-24 涩谷工业株式会社 Electron beam sterilizer
CN208217146U (en) * 2018-05-21 2018-12-11 江苏智研科技有限公司 The device of disinfecting action is carried out to bottle using single electronic beam generator
CN209321411U (en) * 2018-12-14 2019-08-30 江苏新美星包装机械股份有限公司 A kind of rotary electronic beam sterilizing unit

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