CN109434727B - A clamping tool for automobile repair and maintenance - Google Patents
A clamping tool for automobile repair and maintenance Download PDFInfo
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- CN109434727B CN109434727B CN201910028927.9A CN201910028927A CN109434727B CN 109434727 B CN109434727 B CN 109434727B CN 201910028927 A CN201910028927 A CN 201910028927A CN 109434727 B CN109434727 B CN 109434727B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/62—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/14—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top
- B25H1/16—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting the bench top in height
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
- Cleaning In General (AREA)
Abstract
本发明提供了一种汽车维修保养用夹持工装,它包括机架和工作台,工作台的上方固连有除尘罩壳,除尘罩壳内设置有除尘机构;工作台的左右两侧设置有前后滑轨,工作台的上端架设有前后调节支架,前后调节支架的两端分别通过滑块机构与前后滑轨滑动连接;前后调节支架的一端固连有水平电机,水平电机的输出端驱动连接有水平丝杠,水平丝杠的另一端转动安装在前后调节支架上,水平丝杠上通过连接件连接有两夹紧板,两夹紧板在水平丝杠上的移动方向相反;工作台的下方固连有连接框架,机架的上方固连有垂直电机,垂直电机的输出端连接有垂直丝杠,连接框架上设置有供垂直丝杠穿过的螺纹孔。该夹持工装可的夹持角度及上下、左右、前后方位可调。
The invention provides a clamping tool for automobile repair and maintenance, which includes a frame and a workbench. A dust removal cover is fixed above the workbench, and a dust removal mechanism is provided in the dust removal cover. The left and right sides of the workbench are provided with The front and rear slide rails and the upper end of the workbench are equipped with front and rear adjustment brackets. The two ends of the front and rear adjustment brackets are slidingly connected to the front and rear slide rails through the slider mechanism. One end of the front and rear adjustment brackets is fixedly connected to a horizontal motor, and the output end of the horizontal motor is driven and connected. There is a horizontal screw, and the other end of the horizontal screw is rotated and installed on the front and rear adjustment brackets. There are two clamping plates connected to the horizontal screw through connectors. The two clamping plates move in opposite directions on the horizontal screw; the workbench A connecting frame is fixed below, a vertical motor is fixed above the frame, the output end of the vertical motor is connected to a vertical screw, and the connecting frame is provided with a threaded hole for the vertical screw to pass through. The clamping tool can adjust the clamping angle and the up and down, left and right, and front and rear directions.
Description
技术领域Technical field
本发明涉及的是一种汽车维修保养用夹持工装,属于汽车修理技术领域。The invention relates to a clamping tool for automobile repair and maintenance, which belongs to the technical field of automobile repair.
背景技术Background technique
随着私家车保有量的逐年增加,对于车辆的维修保养需求也随之增加,维修保养作业过程中对车辆零部件进行检修时需要用到工装夹具,由于车辆的维修保养项目较多以及零部件型号较多,所需要的工装夹具就较多,这样既占用空间,又不利于降低维修保养成本,且作业过程中产生的粉尘不利于作业人员的人身健康,这就是现有技术所存在的不足之处。As the number of private cars increases year by year, the demand for vehicle maintenance and repairs also increases. During maintenance operations, tooling fixtures are needed to inspect vehicle parts. Due to the large number of vehicle maintenance items and parts There are more models, and more tooling fixtures are required, which not only takes up space, but is not conducive to reducing maintenance costs, and the dust generated during the operation is not good for the personal health of the workers. This is a shortcoming of the existing technology. place.
发明内容Contents of the invention
本发明要解决的技术问题,就是针对现有技术所存在的不足,而提供一种汽车维修保养用夹持工装,该夹持工装可根据汽车零部件进行角度及上下、左右、前后方位的调节,一个夹持工装可满足不同形状和尺寸的零件的夹持需要,结构紧凑,有利于降低汽车修理的成本,且维修过程中产生的粉尘可进行集中收集,清洁环保。The technical problem to be solved by the present invention is to provide a clamping tool for automobile repair and maintenance in view of the shortcomings of the existing technology. The clamping tool can adjust the angle and the up and down, left and right, and front and rear positions according to the automobile parts. , a clamping tool can meet the clamping needs of parts of different shapes and sizes. The structure is compact, which is beneficial to reducing the cost of automobile repair, and the dust generated during the repair process can be collected centrally, making it clean and environmentally friendly.
本方案是通过如下技术措施来实现的:该汽车维修保养用夹持工装包括机架和安装在机架上的工作台,所述工作台的上方固连有前端开口的除尘罩壳,所述除尘罩壳内设置有除尘机构;所述工作台的左右两侧面分别设置有前后滑轨,所述工作台沿左右方向的上端架设有前后调节支架,所述前后调节支架的两端分别通过滑块机构与前后滑轨滑动连接;所述前后调节支架的一端固连有水平电机,水平电机的输出端驱动连接有水平丝杠,所述水平丝杠的另一端通过轴承转动安装在前后调节支架中与水平电机相对的一端,所述水平丝杠上分别通过连接件连接有两夹紧板,且两夹紧板在水平丝杠上的移动方向相反;所述工作台的下方固连有连接框架,所述机架的上方固连有垂直电机,所述垂直电机的输出端驱动连接有垂直丝杠,所述连接框架上设置有供垂直丝杠穿过的螺纹孔。This solution is realized through the following technical measures: The clamping tool for automobile maintenance includes a frame and a workbench installed on the frame. A dust removal cover with a front opening is fixed above the workbench. A dust removal mechanism is provided in the dust removal cover; the left and right sides of the workbench are respectively provided with front and rear slide rails, and the upper ends of the workbench along the left and right directions are equipped with front and rear adjustment brackets, and the two ends of the front and rear adjustment brackets pass through slide rails respectively. The block mechanism is slidingly connected to the front and rear slide rails; one end of the front and rear adjustment brackets is fixedly connected to a horizontal motor, the output end of the horizontal motor is driven and connected to a horizontal screw, and the other end of the horizontal screw is mounted on the front and rear adjustment brackets through bearing rotation. At the end opposite to the horizontal motor, two clamping plates are connected to the horizontal screw through connectors, and the two clamping plates move in opposite directions on the horizontal screw; a connection is fixed below the workbench. Frame, a vertical motor is fixedly connected above the frame, the output end of the vertical motor is drivingly connected to a vertical screw, and the connecting frame is provided with a threaded hole for the vertical screw to pass through.
优选地,所述除尘机构包括除尘筒,所述除尘筒的两端与除尘罩壳固连,所述除尘筒的轴向与所述前后调节支架平行,所述除尘筒的外圆周面上包覆有除尘滤布A,所述除尘筒的一端及相应除尘罩壳上设置有风口,所述风口通过风管连接有负压风机。Preferably, the dust removal mechanism includes a dust removal tube, the two ends of the dust removal tube are fixedly connected to the dust removal cover, the axial direction of the dust removal tube is parallel to the front and rear adjustment bracket, and the outer circumferential surface of the dust removal tube is covered with Covered with dust removal filter cloth A, one end of the dust removal tube and the corresponding dust removal cover are provided with an air outlet, and the air outlet is connected to a negative pressure fan through an air duct.
优选地,所述风口上设置有除尘滤布B,且除尘滤布B的目数大于除尘滤布A的目数。Preferably, a dust filter cloth B is provided on the air outlet, and the mesh number of the dust filter cloth B is greater than the mesh number of the dust filter cloth A.
优选地,所述滑块机构包括滑块和L形连接板,所述前后滑轨为T形滑槽,所述滑块的内侧面设置有与T形滑槽配合的T形滑块,所述T形滑块与T形滑槽滑动配合,所述L形连接板的一端设置有圆孔、另一端设置有垂直长圆孔,所述圆孔内安装有用于连接滑块和L形连接板的螺栓组件A,所述垂直长圆孔内安装有用于连接L形连接板和前后调节支架的螺栓组件B。Preferably, the slider mechanism includes a slider and an L-shaped connecting plate, the front and rear slide rails are T-shaped slide grooves, and a T-shaped slide block that cooperates with the T-shaped slide groove is provided on the inner side of the slide block, so The T-shaped slider is slidably matched with the T-shaped chute. One end of the L-shaped connecting plate is provided with a round hole, and the other end is provided with a vertical long round hole. The round hole is equipped with a mounting plate for connecting the slider and the L-shaped connecting plate. The bolt assembly A is installed in the vertical oblong hole, and the bolt assembly B for connecting the L-shaped connecting plate and the front and rear adjustment bracket is installed.
优选地,所述T形滑块的端部通过轴承与滑块的内侧面转动连接,所述滑块上设置有水平螺纹孔,所述水平螺纹孔内安装有用于顶紧工作台侧面的锁紧螺杆A。Preferably, the end of the T-shaped slider is rotationally connected to the inner side of the slider through a bearing. The slider is provided with a horizontal threaded hole, and a lock for tightening the side of the workbench is installed in the horizontal threaded hole. Tighten screw A.
优选地,两连接件分别包括丝母和与丝母侧面固连的垂直连接板,两丝母的内螺纹旋向相反,两夹紧板的端部分别通过轴承转动安装在垂直连接板上,两夹紧板的左右两侧分别固连有与垂直连接板平行的耳板,所述耳板上设置有螺纹孔,所述螺纹孔的轴线与垂直连接板垂直,所述螺纹孔内安装有用于顶紧垂直连接板侧面的锁紧螺杆B。Preferably, the two connecting pieces respectively include a thread nut and a vertical connecting plate fixed to the side of the thread nut. The internal threads of the two thread nuts have opposite directions of rotation. The ends of the two clamping plates are respectively mounted on the vertical connecting plate for rotation through bearings. The left and right sides of the two clamping plates are respectively fixed with ear plates parallel to the vertical connecting plate. The ear plates are provided with threaded holes. The axis of the threaded hole is perpendicular to the vertical connecting plate. There are useful tools installed in the threaded holes. Tighten the locking screw B on the side of the vertical connecting plate.
优选地,所述连接框架包括四根立柱和一块水平板,四根立柱的上端均与工作台的底面固连、下端均与水平板的上端面固连,所述水平板的中部设置有供垂直丝杠穿过的螺纹孔。Preferably, the connection frame includes four upright columns and a horizontal plate. The upper ends of the four upright columns are fixedly connected to the bottom surface of the workbench, and the lower ends are fixedly connected to the upper end surface of the horizontal plate. The middle part of the horizontal plate is provided with a supply The threaded hole through which the vertical lead screw passes.
优选地,所述垂直丝杠的上端固连有限位块。Preferably, the upper end of the vertical screw is fixedly connected with a limiting block.
优选地,所述水平板与工作台之间的间距大于两者的最大行程。Preferably, the distance between the horizontal plate and the workbench is greater than the maximum stroke of both.
优选地,所述机架的上端四角部位分别固连有导向套筒,所述工作台的底面固连有与导向套筒数量和位置对应的导向杆,所述导向杆的下端伸入导向套筒内。Preferably, guide sleeves are fixedly connected to the four corners of the upper end of the frame, and guide rods corresponding to the number and position of the guide sleeves are fixed to the bottom surface of the workbench, and the lower ends of the guide rods extend into the guide sleeves. inside the cylinder.
本方案的有益效果:Beneficial effects of this program:
1、通过T形滑块在T形滑槽内的滑动,实现了前后调节支架相对于工作台进行前后位置的调节;1. By sliding the T-shaped slider in the T-shaped chute, the front and rear adjustment brackets can be adjusted in the front and rear positions relative to the workbench;
2、可以根据零件的形状需要调节夹紧板的前后倾斜角度,调节时,松开锁紧螺杆A,转动滑块即可,滑块转动时通过L形连接板带动前后调节支架及夹紧板同步转动,夹紧板转动到位后,拧紧锁紧螺杆A即可;2. The front and rear tilt angle of the clamping plate can be adjusted according to the shape of the part. When adjusting, loosen the locking screw A and rotate the slider. When the slider rotates, the L-shaped connecting plate drives the front and rear adjustment brackets and the clamping plate. Rotate synchronously. After the clamping plate is rotated in place, tighten the locking screw A;
2、前后调节支架可沿垂直长圆孔进行上下位置的调节,从而实现了夹紧板高度的调节,以适应不同高度的零件的维修需要;2. The front and rear adjustment brackets can be adjusted up and down along the vertical oblong holes, thereby adjusting the height of the clamping plate to adapt to the maintenance needs of parts of different heights;
4、两夹紧板在水平丝杠上的移动方向相反,水平丝杠正转或反转时,两夹紧板相向或背向移动,实现夹紧零件或松开零件;4. The two clamping plates move in opposite directions on the horizontal screw. When the horizontal screw rotates forward or reverse, the two clamping plates move toward or away from each other to clamp or loosen parts;
5、两夹紧板可以根据零件的形状进行转动,直至两夹紧板夹紧在零件的外侧,然后拧紧锁紧螺杆B,使锁紧螺杆B的端部顶紧在垂直连接板的侧面即可;5. The two clamping plates can be rotated according to the shape of the part until the two clamping plates are clamped on the outside of the part, and then tighten the locking screw B so that the end of the locking screw B is pressed against the side of the vertical connecting plate. Can;
6、垂直电机驱动垂直丝杠正转或反转,垂直丝杠正转或反转时,带动整个连接框架上移或下移,连接框架下移或下移时,带动工作台同步上移或下移,实现工作台高度的调节;6. The vertical motor drives the vertical screw to rotate forward or reverse. When the vertical screw rotates forward or reverse, it drives the entire connecting frame to move up or down. When the connecting frame moves down or down, it drives the workbench to move up or down simultaneously. Move down to adjust the height of the workbench;
7、通过导向杆在导向套筒内的移动对连接框架及工作台的垂直移动进行导向,保证了连接框架及工作台移动的稳定性,限位块可以防止垂直丝杠从水平板上脱落,且所述水平板与工作台之间的间距大于两者的最大行程,可以防止工作台和水平板干涉垂直丝杠的转动,从而保证垂直丝杠可以正常转动;7. The vertical movement of the connecting frame and the workbench is guided by the movement of the guide rod in the guide sleeve, ensuring the stability of the movement of the connection frame and the workbench. The limit block can prevent the vertical screw from falling off the horizontal plate. And the distance between the horizontal plate and the workbench is greater than the maximum stroke of the two, which can prevent the workbench and the horizontal plate from interfering with the rotation of the vertical screw, thereby ensuring that the vertical screw can rotate normally;
8、汽车维修过程中产生的灰尘在负压风机的作用下向除尘筒汇聚,并被除尘滤布A滤出,且进入除尘筒内的空气在排出除尘筒前,除尘滤布B会对其进行二次过滤,以进一步保证经负压风机排出的空气的清洁度,从而实现了维修环境中空气的清洁卫生。8. The dust generated during automobile maintenance gathers into the dust collector under the action of the negative pressure fan and is filtered out by the dust filter cloth A. The air entering the dust collector is filtered by the dust filter cloth B before it is discharged from the dust collector. Secondary filtration is performed to further ensure the cleanliness of the air discharged by the negative pressure fan, thereby achieving clean and hygienic air in the maintenance environment.
由此可见,本发明与现有技术相比,具有突出的实质性特点和显著的进步,其实施的有益效果也是显而易见的。It can be seen that compared with the prior art, the present invention has outstanding substantive features and significant progress, and the beneficial effects of its implementation are also obvious.
附图说明Description of the drawings
图1为本发明具体实施方式的主视结构示意图。Figure 1 is a schematic front structural view of a specific embodiment of the present invention.
图2为图1中A点的放大图。Figure 2 is an enlarged view of point A in Figure 1.
图3为本发明汽车维修保养用夹持工装去掉除尘罩壳后的立体结构示意图。Figure 3 is a schematic three-dimensional structural view of the clamping tool for automobile repair and maintenance of the present invention with the dust removal cover removed.
图4为本发明汽车维修保养用夹持工装去掉除尘罩壳后的侧面结构示意图。Figure 4 is a schematic side view of the clamping tool for automobile repair and maintenance of the present invention with the dust removal cover removed.
图中,1-除尘滤布B,2-除尘滤布A,3-除尘筒,4-水平电机,5-水平丝杠,6-耳板,7-夹紧板,8-垂直连接板,9-前后调节支架,10-除尘罩壳,11-风管,12-螺栓组件B,13-滑块机构,14-水平板,15-负压风机,16-工作台,17-限位块,18-立柱,19-垂直丝杠,20-导向杆,21-导向套筒,22-垂直电机,23-机架,24-L形连接板,25-T形滑槽,26-T形滑块,27-轴承,28-滑块,29-锁紧螺杆A,30-螺栓组件A,31-锁紧螺杆B,32-丝母,33-垂直长圆孔,34-轴承。In the picture, 1-dust filter cloth B, 2-dust filter cloth A, 3-dust removal cylinder, 4-horizontal motor, 5-horizontal screw, 6-ear plate, 7-clamping plate, 8-vertical connecting plate, 9-front and rear adjustment bracket, 10-dust removal cover, 11-air duct, 12-bolt assembly B, 13-slider mechanism, 14-horizontal plate, 15-negative pressure fan, 16-workbench, 17-limit block , 18-column, 19-vertical screw, 20-guide rod, 21-guide sleeve, 22-vertical motor, 23-frame, 24-L-shaped connecting plate, 25-T-shaped chute, 26-T-shaped Slider, 27-bearing, 28-slider, 29-locking screw A, 30-bolt assembly A, 31-locking screw B, 32-screw nut, 33-vertical oblong hole, 34-bearing.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本方案进行阐述。In order to clearly explain the technical features of this solution, this solution will be described below through specific implementation methods and in conjunction with the accompanying drawings.
一种汽车维修保养用夹持工装,如图所示,它包括机架23和安装在机架23上的工作台16,所述工作台16的上方固连有前端开口的除尘罩壳10,所述除尘罩壳10内设置有除尘机构;所述除尘机构包括除尘筒3,所述除尘筒3的两端与除尘罩壳10固连,所述除尘筒3的轴向与所述前后调节支架9平行,所述除尘筒3的外圆周面上包覆有除尘滤布A2,所述除尘筒3的一端及相应除尘罩壳10上设置有风口,所述风口上设置有除尘滤布B1,且除尘滤布B1的目数大于除尘滤布A2的目数,以实现除尘滤布A2和除尘滤布B1对空气的一次和二次过滤,所述风口通过风管11连接有负压风机15。汽车维修过程中,如对汽车零部件的表面进行吹扫时,会产生灰尘,则在清洗前,打开负压风机15,在负压风机15的吸附作用下,清洗过程中产生的灰尘向除尘筒3汇聚,并被除尘滤布A2滤出,且进入除尘筒3内的空气在排出除尘筒3前,除尘滤布B1会对其进行二次过滤,以进一步保证经负压风机15排出的空气的清洁度,从而实现了维修环境中空气的清洁卫生,可定期对除尘滤布A2和除尘滤布B1进行人工清理,以保证两者的过滤性能。A clamping tool for automobile maintenance, as shown in the figure, it includes a frame 23 and a workbench 16 installed on the frame 23. A dust removal cover 10 with a front opening is fixed above the workbench 16. A dust removal mechanism is provided in the dust removal cover 10; the dust removal mechanism includes a dust removal barrel 3, the two ends of the dust removal barrel 3 are fixedly connected to the dust removal cover 10, and the axial direction of the dust removal barrel 3 is adjusted forward and backward. The bracket 9 is parallel, the outer circumferential surface of the dust removal tube 3 is covered with dust removal filter cloth A2, one end of the dust removal tube 3 and the corresponding dust removal cover 10 are provided with an air outlet, and the air outlet is provided with a dust removal filter cloth B1 , and the mesh number of the dust filter cloth B1 is greater than the mesh number of the dust filter cloth A2, so as to realize the primary and secondary filtration of the air by the dust filter cloth A2 and the dust filter cloth B1. The air outlet is connected to a negative pressure fan through the air duct 11 15. During the automobile maintenance process, if the surface of the automobile parts is purged, dust will be generated. Before cleaning, the negative pressure fan 15 is turned on. Under the adsorption effect of the negative pressure fan 15, the dust generated during the cleaning process is directed toward the dust removal machine. The air entering the dust collector 3 is gathered in the dust collector 3 and filtered out by the dust filter cloth A2. Before the air entering the dust collector 3 is discharged from the dust collector 3, the dust collector filter cloth B1 will filter it twice to further ensure that the air discharged by the negative pressure fan 15 To ensure the cleanliness of the air, the air in the maintenance environment is clean and hygienic. The dust filter cloth A2 and the dust filter cloth B1 can be manually cleaned regularly to ensure the filtration performance of both.
所述工作台16的左右两侧面分别设置有前后滑轨,所述工作台16沿左右方向的上端架设有前后调节支架9,所述前后调节支架9为龙门支架,所述前后调节支架9的两端分别通过滑块机构13与前后滑轨滑动连接,实现前后调节支架9相对于工作台16进行前后方向的滑动调节。具体来说,所述滑块机构13包括滑块28和L形连接板24,所述前后滑轨为T形滑槽25,所述滑块28的内侧面设置有与T形滑槽25配合的T形滑块26,所述T形滑块26与T形滑槽25滑动配合,通过T形滑块26在T形滑槽25内的滑动,实现了前后调节支架9相对于工作台16进行前后位置的调节。所述L形连接板24的一端设置有圆孔、另一端设置有垂直长圆孔33,所述圆孔内安装有用于连接滑块28和L形连接板24的螺栓组件A30,通过螺栓组件A30将滑块28和L形连接板24连接固定,从而实现前后调节支架9与滑块28的连接固定。所述垂直长圆孔33内安装有用于连接L形连接板24和前后调节支架9的螺栓组件B12,采用这种结构,既可以实现前后调节支架9与滑块28的连接,还可以使前后调节支架9沿垂直长圆孔33进行上下位置的调节,从而实现了夹紧板7高度的调节,以适应不同高度的零件维修需要,调节到位后,通过螺栓组件B12将前后调节支架9与L形连接板24连接固定即可。此外,所述T形滑块26的端部通过轴承27与滑块28的内侧面转动连接,这样可以使滑块28可相对于T形滑块26转动,所述滑块28上设置有水平螺纹孔,所述水平螺纹孔内安装有用于顶紧工作台16侧面的锁紧螺杆A29,通过锁紧螺杆A29的端部顶紧在工作台16的侧面,实现滑块28的定位。采用这种结构形式后,可以根据零件的形状需要调节夹紧板7的前后倾斜角度,调节时,松开锁紧螺杆A29,转动滑块28即可,滑块28转动时通过L形连接板24带动前后调节支架9及夹紧板7同步转动,夹紧板7转动到位后,拧紧锁紧螺杆A29即可。The left and right sides of the workbench 16 are respectively provided with front and rear slide rails. The upper ends of the workbench 16 along the left and right directions are equipped with front and rear adjustment brackets 9. The front and rear adjustment brackets 9 are gantry brackets. The two ends are respectively slidingly connected to the front and rear slide rails through the slider mechanism 13 to realize the sliding adjustment of the front and rear adjustment bracket 9 relative to the workbench 16 in the front and rear directions. Specifically, the slider mechanism 13 includes a slider 28 and an L-shaped connecting plate 24. The front and rear slide rails are T-shaped slide grooves 25. The inner side of the slider 28 is provided with a slider that matches the T-shaped slide groove 25. The T-shaped slider 26 slides and cooperates with the T-shaped slide 25. Through the sliding of the T-shaped slider 26 in the T-shaped slide 25, the front and rear adjustment bracket 9 is adjusted relative to the workbench 16. Adjust the front and rear position. One end of the L-shaped connecting plate 24 is provided with a circular hole, and the other end is provided with a vertical long circular hole 33. A bolt assembly A30 for connecting the slider 28 and the L-shaped connecting plate 24 is installed in the circular hole. Through the bolt assembly A30 The slider 28 and the L-shaped connecting plate 24 are connected and fixed, thereby realizing the connection and fixation of the front and rear adjustment bracket 9 and the slider 28 . The vertical oblong hole 33 is installed with a bolt assembly B12 for connecting the L-shaped connecting plate 24 and the front and rear adjustment bracket 9. With this structure, the connection between the front and rear adjustment bracket 9 and the slider 28 can be realized, and the front and rear adjustment can also be made. The bracket 9 is adjusted up and down along the vertical oblong hole 33, thereby realizing the height adjustment of the clamping plate 7 to adapt to the maintenance needs of parts of different heights. After the adjustment is in place, the front and rear adjustment bracket 9 is connected to the L shape through the bolt assembly B12. The board 24 can be connected and fixed. In addition, the end of the T-shaped slider 26 is rotatably connected to the inner side of the slider 28 through the bearing 27, so that the slider 28 can rotate relative to the T-shaped slider 26. A horizontal slider is provided on the slider 28. A locking screw A29 for tightening the side of the workbench 16 is installed in the horizontal threaded hole. The end of the locking screw A29 is tightened against the side of the workbench 16 to realize the positioning of the slider 28 . After adopting this structure, the front and rear tilt angle of the clamping plate 7 can be adjusted according to the shape of the part. When adjusting, loosen the locking screw A29 and rotate the slider 28. When the slider 28 rotates, it passes through the L-shaped connecting plate. 24 drives the front and rear adjustment bracket 9 and the clamping plate 7 to rotate synchronously. After the clamping plate 7 is rotated in place, tighten the locking screw A29.
所述前后调节支架9的一端固连有水平电机4,水平电机4的输出端驱动连接有水平丝杠5,所述水平丝杠5的另一端通过轴承转动安装在前后调节支架9中与水平电机4相对的一端,通过水平电机4驱动水平丝杠5转动。所述水平丝杠5上分别通过连接件连接有两夹紧板7,且两夹紧板7在水平丝杠5上的移动方向相反,水平丝杠5正转或反转时,两夹紧板7相向或背向移动,实现夹紧零件或松开零件。其中,两连接件分别包括丝母32和与丝母32侧面固连的垂直连接板8,两丝母32的内螺纹旋向相反,这样随着水平丝杠5正转或反转时,两夹紧板7可相向或背向移动,从而实现夹紧零件或松开零件。两夹紧板7的端部分别通过轴承34转动安装在垂直连接板8上,两夹紧板7的左右两侧分别固连有与垂直连接板8平行的耳板6,所述耳板6上设置有螺纹孔,所述螺纹孔的轴线与垂直连接板8垂直,所述螺纹孔内安装有用于顶紧垂直连接板8侧面的锁紧螺杆B31,采用这种结构形式后,两夹紧板7可以根据零件的形状进行左右转动,直至两夹紧板7夹紧在零件的外侧,然后拧紧锁紧螺杆B31,使锁紧螺杆B31的端部顶紧在垂直连接板8的侧面即可。One end of the front and rear adjustment bracket 9 is fixedly connected with a horizontal motor 4, the output end of the horizontal motor 4 is drivingly connected to a horizontal screw 5, and the other end of the horizontal screw 5 is installed in the front and rear adjustment bracket 9 through bearing rotation and is connected to the horizontal The opposite end of the motor 4 drives the horizontal screw 5 to rotate through the horizontal motor 4. The horizontal screw 5 is connected with two clamping plates 7 through connectors respectively, and the two clamping plates 7 move in opposite directions on the horizontal screw 5. When the horizontal screw 5 rotates forward or reverse, the two clamping plates 7 The plates 7 move toward or away from each other to clamp or loosen parts. Among them, the two connecting members respectively include a screw nut 32 and a vertical connecting plate 8 fixed to the side of the screw nut 32. The internal threads of the two screw nuts 32 rotate in opposite directions, so that when the horizontal screw 5 rotates forward or reverse, the two screws 5 rotate forward or reverse. The clamping plates 7 can move toward or away from each other to clamp or loosen parts. The ends of the two clamping plates 7 are respectively rotatably mounted on the vertical connecting plate 8 through bearings 34. The left and right sides of the two clamping plates 7 are respectively fixedly connected with ear plates 6 parallel to the vertical connecting plate 8. The ear plates 6 There is a threaded hole on the top, the axis of the threaded hole is perpendicular to the vertical connecting plate 8, and a locking screw B31 for tightening the side of the vertical connecting plate 8 is installed in the threaded hole. After adopting this structure, the two clamping The plate 7 can rotate left and right according to the shape of the part until the two clamping plates 7 are clamped on the outside of the part, and then tighten the locking screw B31 so that the end of the locking screw B31 is pressed against the side of the vertical connecting plate 8 .
所述工作台16的下方固连有连接框架,所述机架23的上方固连有垂直电机22,所述垂直电机22的输出端驱动连接有垂直丝杠19,所述连接框架上设置有供垂直丝杠19穿过的螺纹孔,垂直电机22驱动垂直丝杠19转动,垂直丝杠19转动实现与其螺纹连接的连接框架上、下移动。具体来说,所述连接框架包括四根立柱18和一块水平板14,四根立柱18的上端均与工作台16的底面固连、下端均与水平板14的上端面固连,所述水平板14的中部设置有供垂直丝杠19穿过的螺纹孔,所述垂直丝杠19的上端固连有限位块17,限位块17可以防止垂直丝杠19从水平板14上脱落,且所述水平板14与工作台16之间的间距大于两者的最大行程,以防止工作台16和水平板14干涉垂直丝杠19的转动,保证垂直丝杠19可以正常转动。所述机架23的上端四角部位分别固连有导向套筒21,所述工作台16的底面固连有与导向套筒21数量和位置对应的导向杆20,所述导向杆20的下端伸入导向套筒21内,通过导向杆20在导向套筒21内的移动对连接框架及工作台16的垂直移动进行导向,保证连接框架及工作台16移动的稳定性。维修作业前,可以根据维修需要调节工作台16的高度,调节时,打开垂直电机22,垂直电机22驱动垂直丝杠19正转或反转,垂直丝杠19正转或反转时,带动整个连接框架上移或下移,连接框架下移或下移时,带动工作台16同步上移或下移,实现工作台16高度的调节。A connecting frame is fixed below the workbench 16, a vertical motor 22 is fixed above the frame 23, and a vertical screw 19 is drivingly connected to the output end of the vertical motor 22. The connecting frame is provided with There is a threaded hole for the vertical screw 19 to pass through. The vertical motor 22 drives the vertical screw 19 to rotate. The rotation of the vertical screw 19 realizes the upward and downward movement of the connection frame threaded with it. Specifically, the connection frame includes four upright columns 18 and a horizontal plate 14. The upper ends of the four upright columns 18 are fixedly connected to the bottom surface of the workbench 16, and the lower ends are fixedly connected to the upper end surface of the horizontal plate 14. The middle part of the plate 14 is provided with a threaded hole for the vertical screw 19 to pass through. The upper end of the vertical screw 19 is fixedly connected with a limiting block 17. The limiting block 17 can prevent the vertical screw 19 from falling off the horizontal plate 14, and The distance between the horizontal plate 14 and the workbench 16 is greater than the maximum stroke of the two to prevent the workbench 16 and the horizontal plate 14 from interfering with the rotation of the vertical screw 19 and ensure that the vertical screw 19 can rotate normally. The four corners of the upper end of the frame 23 are respectively fixed with guide sleeves 21. The bottom surface of the workbench 16 is fixed with guide rods 20 corresponding to the number and position of the guide sleeves 21. The lower end of the guide rod 20 extends into the guide sleeve 21, and the vertical movement of the connection frame and the workbench 16 is guided by the movement of the guide rod 20 in the guide sleeve 21, ensuring the stability of the movement of the connection frame and the workbench 16. Before the maintenance operation, the height of the workbench 16 can be adjusted according to maintenance needs. When adjusting, the vertical motor 22 is turned on. The vertical motor 22 drives the vertical screw 19 to rotate forward or reverse. When the vertical screw 19 rotates forward or reverse, it drives the entire When the connecting frame moves up or down, and when the connecting frame moves down or down, the workbench 16 is driven to move up or down synchronously, thereby adjusting the height of the workbench 16 .
该夹持工装可通过垂直电机22驱动垂直丝杠19正转或反转实现工作台16高度的调节,可通过T形滑块26在T形滑槽25内的前后移动,实现夹紧位置(即两夹紧板7位置)的前后调节,通过滑块28相对于T形滑块26前后向的转动,以及两夹紧板7相对于垂直连接板8左右向的转动,实现夹紧板7夹紧角度的复合调节,通过这种结构形式使该夹持工装可以适用不同尺寸及形状的零件的夹紧,提高了夹持工装的通用性,有利于降低汽车修理的成本,而且打磨过程中产生的粉尘可通过除尘筒进行集中收集,清洁环保。The clamping tool can drive the vertical screw 19 to rotate forward or reverse through the vertical motor 22 to adjust the height of the workbench 16, and can achieve the clamping position by moving the T-shaped slider 26 forward and backward in the T-shaped chute 25 ( That is, the front and rear adjustment of the positions of the two clamping plates 7 is realized by the front and rear rotation of the slider 28 relative to the T-shaped slider 26, and the left and right rotation of the two clamping plates 7 relative to the vertical connecting plate 8. The compound adjustment of the clamping angle allows the clamping tooling to be suitable for clamping parts of different sizes and shapes through this structural form, which improves the versatility of the clamping tooling and is beneficial to reducing the cost of car repairs, and during the grinding process The generated dust can be collected centrally through the dust collector, making it clean and environmentally friendly.
本发明中,前、后、左、右、上、下均是基于相应附图所显示的方位关系而言,面向观察者的一侧为前,背向观察者的一侧为后;位于观察者左手边的一侧为左,位于观察者右手边的一侧为右;沿垂直方向,位置在上的一端为上、位置在下的一端为下。In the present invention, front, back, left, right, up and down are all based on the orientation relationships shown in the corresponding drawings. The side facing the observer is the front, and the side facing away from the observer is the rear; The side to the left of the observer is left, and the side to the right of the observer is right; along the vertical direction, the end that is above is up, and the end that is below is down.
本发明中未经描述的技术特征可以通过现有技术实现,在此不再赘述。本发明并不仅限于上述具体实施方式,本领域普通技术人员在本发明的实质范围内做出的变化、改型、添加或替换,也应属于本发明的保护范围。The technical features not described in the present invention can be realized by existing technologies and will not be described again here. The present invention is not limited to the above-mentioned specific embodiments. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the essential scope of the present invention should also fall within the protection scope of the present invention.
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| CN110026381A (en) * | 2019-04-30 | 2019-07-19 | 韦一康 | A kind of Automobile Service workbench |
| CN109967717A (en) * | 2019-05-16 | 2019-07-05 | 泉州苗亿自动化机械有限公司 | Automatic pick-up device for hot-chamber die-casting machine and pick-up method |
| CN112571319A (en) * | 2020-12-04 | 2021-03-30 | 湖南沃野汽车露营俱乐部有限公司 | Clamping tool for automobile maintenance |
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Effective date of registration: 20250509 Address after: No. 78, Huinan Street, Nanyang Street, Xiaoshan District, Hangzhou City, Zhejiang Province 311200 Patentee after: Hangzhou Aoya Electromechanical Equipment Co.,Ltd. Country or region after: China Address before: No.4, Taikang Road, Guoxi, Ouhai, Wenzhou, Zhejiang, 325016 Patentee before: Wang Wei Country or region before: China |
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