CN109433006A - A kind of flue gas treating process process and its equipment configurations - Google Patents

A kind of flue gas treating process process and its equipment configurations Download PDF

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Publication number
CN109433006A
CN109433006A CN201910001333.9A CN201910001333A CN109433006A CN 109433006 A CN109433006 A CN 109433006A CN 201910001333 A CN201910001333 A CN 201910001333A CN 109433006 A CN109433006 A CN 109433006A
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Prior art keywords
flue gas
link
dust
flue
gas
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郭绍华
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GUANGDONG FENGHE CLEAN ENGINEERING Co.,Ltd.
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郭绍华
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Priority to CN201910001333.9A priority Critical patent/CN109433006A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/54Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
    • B01D46/543Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/64Heavy metals or compounds thereof, e.g. mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8637Simultaneously removing sulfur oxides and nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/20Halogens or halogen compounds
    • B01D2257/206Organic halogen compounds
    • B01D2257/2064Chlorine

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Treating Waste Gases (AREA)

Abstract

A kind of system schema of flue gas treating process process and its equipment configurations, using hollow-fibre membrane processing technique dusty as core, realization is precisely separated exhaust gas dust, reach Gamma Magnitude level, to open road for the more efficient application of conventional wet desulphurization denitration, ultraviolet light, catalyst, aeration, active carbon etc. technology, the system schema of new process flow and equipment configurations is constituted.Process sequence is: the dust in flue gas is completely separated by adjustment flue-gas temperature, with aeration, ultraviolet light, catalyst, the wet desulphurization of filler spray column, denitration, is adsorbed and is removed to pollutants such as dioxin with active carbon and catalyst, tail gas passes through smoke stack emission.

Description

A kind of flue gas treating process process and its equipment configurations
Fields
The invention belongs to fume treatment technical field, especially a kind of flue gas treating process process and its equipment configurations.
Background technique
Contain a large amount of dust, nitrogen oxides, oxysulfide and mercury, two in the flue gas that fossil fuel and incineration firing generate The hypertoxic polluter such as English is disliked, society has paid great efforts to deal carefully with these flue gases, but still there are many technical problems Have to be solved.
For dust, what is generallyd use at present is electrostatic precipitation and bag-type dust, and precision highest can achieve 1mg/m3, general All over level in 30-50-300mg/m3.
For nitrogen oxides, the most frequently used SNCR method, current general level is between 50-150-400mg/m3, (water The existing discharge standard of mud factory is 400 mg/m3) it is still a severe problem.
For sulfur dioxide, there are many mode of processing, the most commonly used is SCR, processing result 3-50-100mg/m3 it Between, comparatively it is relatively easy to.
For dioxin, be widely used and study at present in typical method be:
Microgranular active carbon is sprayed into bag filter, adsorbs the dioxin (CN1796869) in flue gas;
Active carbon is produced on to the inner layer of dust-removal cloth-bag, adsorbs dioxin (" 2003.03 bag filter of environmental science and activity Removal effect of the charcoal filter cloth to the dioxin in flue gas ");
Catalyst and polytetrafluoroethylene fibre are combined into the filter cloth with catalysis, decomposed dioxin (CN102814108);
UV activation photocatalyst, photodissociation catalytic degradation dioxin (CN101485958);
Alkaline coolant liquid is sprayed into flue, is reduced dioxin formation condition (CN201997249).
The existing fume treatment technology of comprehensive analysis, it is considered herein that cause fume treatment why very difficult, tens Over year not major progress main the reason is that:
It is that multiple gases mix gas that a large amount of dust that mixes in flue gas, which is flue gas,.
Firstly, flue gas is mixed with a large amount of dust, aeration, catalyst, ultraviolet light+oxidant, active carbon, spray column are limited A series of especially conventional, mature, stable Chemical Engineering Technologies such as filler spray column use, cause denitration, sulfur removal technology complexity, Energy consumption, inefficient and Gao Chengben.
Secondly, a large amount of nitrogen oxides, sulfur dioxide, carbon dioxide and dioxin are mixed in flue gas, work is occupied Property the degradations such as charcoal, catalyst absorb resource, keep its cost high, efficiency is extremely low.For example, using active powdered carbon, active carbon filtration Cloth, catalyst filter bag purpose be absorb, conversion dioxin, but in fact, be absorbed first, convert is nitrogen oxides and two Sulfur oxide, dioxin can only account for minimum ingredient, and the dosage of active carbon and catalyst is far from being enough.Moreover, active carbon with Flying dust mixing, then be difficult to recover and utilize, catalyst also can be poisoned or be covered quickly.
Summary of the invention
Since crucial problem is the dust mixed in flue gas, is mixing for multiple gases, then the thinking accurately handled With regard to apparent.As long as the dust that can be first about in flue gas is precisely separated, reach microgram level, at conventional chemical industry means Managing pure flue gas will become feasible and economical;As long as the major pollutants such as nitrogen oxides, sulfur dioxide are divided from flue gas in advance From reprocessing remaining flue gas later, other micro hypertoxic polluted gas such as trapping dioxin will become feasible and economical.
According to above-mentioned announcement and judgement to problem, the invention proposes a kind of flue gas treating process processes and its equipment to match The system schema set, it is characterised in that:
The process flow is,
Fossil fuel or waste incineration generate flue gas entrance → flue-gas temperature adjustment link → Gamma Magnitude dust separation link → wet Method integrated desulfurizing, denitration link → activated carbon adsorption link → flue gas up to standard pass through smoke stack emission;
The equipment configurations by heat exchanger, Gamma Magnitude dust separator, wet process integrated desulfurizing, denitrating tower, photocatalytic active carbon tower, Chimney successively forms.
The flue-gas temperature adjustment link, being will be from the fossil fuel sent of burning link or waste incineration with heat exchanger The flue-gas temperature of generation is adjusted to 40---100 degrees Celsius;
The Gamma Magnitude dust separation link is the dedusting array made of plastic hollow tunica fibrosa and its component, intercepts from institute The dust in the flue gas that flue-gas temperature adjustment link is sent is stated, the dust content in exiting flue gas is made to be down to 1-30ug/m3;
The wet process integrated desulfurizing, denitration link are equipped with oxidation solution, aerator, ultraviolet lamp tube array, catalyst array, heap The spray column for filling out formula or regular formula filler, the dedirt flue gas sent from the Gamma Magnitude dust separation link, by the aeration Device comes into full contact with the oxidation solution, and the oxidation solution is pumped to the spray column, sprays into through spray head described ultraviolet Lamp tube array and catalyst array come into full contact with and react with the flue gas in rising, and the oxidation solution after reaction continues to flow downward, Into landfill formula or regular formula filler, continue with rise in smoke reaction, nitrogen oxides, sulfur dioxide, mercury quilt in flue gas Removing;Rich solution flows back into the bottom of the spray column, and the spray column is discharged, does recycling treatment;Treated gas is from institute It states and is sent out at the top of spray column, be sent to the activated carbon adsorption link;
The activated carbon adsorption link is the photocatalytic active carbon tower formed with landfill formula active carbon or regular formula active carbon, described Active carbon is loaded with catalyst, adsorbs to contained dioxin in the flue gas after dedirt, desulphurization and denitration;There are two above institutes Activated carbon tower is stated alternately to be in work and regeneration recovery;
Treated, and gas up to standard is discharged through the chimney.
Detailed description of the invention
Fig. 1 is a reality of an a kind of flue gas treating process process and its equipment configurations overall plan of the present invention It illustrates and is intended to.
Fig. 2 is the core component in Gamma Magnitude dust separation link of the present invention --- high temperature with high dust is handled with hollow A kind of structural schematic diagram of fiber film component.
Specific implementation
In conjunction with the example provided in attached drawing.
The flue gas 0 sent from fossil fuel burning or waste incineration link is existed temperature control by heat exchanger 1 In 40-70 degree Celsius ranges, this partial heat can be recycled.The purpose for reducing temperature is: first is that in order to reduce hollow fibre The operating temperature of film is tieed up, to create conditions using more cheap material;First is that creating suitable operating condition for oxidation solution.
Flue gas after cooling is sent into Gamma Magnitude dust separation link 2, this is one with hollow-fibre membrane and its membrane module system At dust treatment device, figure [2] be the membrane module expanded schematic diagram, figure [2] in, 01 is high pressure blowback interface tube;02 It is upper shell;03 is nozzle;04 is lower casing;05 is film wire mouth;06 is sealing ring;07 is hollow-fibre membrane film wire.08 is powder Dust concentration sensor;09 is small card.Using 09 small card and sealing ring as boundary, the top of the membrane module is mounted in negative pressure cabin, Lower part is in dust cabin, and by vacuum suction, flue gas enters negative pressure from dust cabin by the film wire wall of the hollow-fibre membrane Storehouse, the dust in flue gas is intercepted by the film wire wall, to realize the dedirt of flue gas.When film wire wall resistance increases up to a fixed limit When spending, pressure-air will be deposited on by the nozzle blowback to the upper end of film wire mouth into the inner cavity of the hollow-fibre membrane Dust accumulation on the film wire wall is blown off.Sensor 08 is used to monitor the filter effect of membrane module.Its detailed schematic exists There is abundant announcement in 2018102481428 patent applications.Maximum difference with conventional electrostatic dedusting and bag filter be by Filter efficiency suddenly promotes 3-4 orders of magnitude, realize high-precision from.The content of dust reaches 1---30 in the gas excluded Microgram is hereinafter, be better than ATMOSPHERICAL BACKGROUND level, and windage does not increase not only, decreases instead.
By high Precision Processing, the flue gas for thoroughly removing dust is admitted to the spray column of wet process integrated desulfurizing, denitration link 3, the bottom of spray column 3 is the pond that oxidation solution 7 is housed, Chi Zhongyou aerator 8.Aerator 8 can be traditional Aeration head is also possible to bubble-free aeration device made of hollow-fibre membrane, it is therefore an objective to and come into full contact with flue gas more with oxidation solution, Middle a part of polluted gas will react with oxidation solution, be partially exploded.
There are many schemes for oxidation solution 8, such as sodium hydroxide, hydrogen peroxide, ammonium hydroxide, hypochlorous acid are received, overcurrent acid ammonia, monoethanolamine Deng and it is various be beneficial to reaction additive.
The top for having mixed oxidation solution to be pumped in spray column 3 with flue gas sprays into 6 He of ultraviolet lamp tube array through spray head Catalyst array 5 comes into full contact with and reacts with the flue gas in rising, and the oxidation solution after reaction continues to flow downward, into landfill Formula or regular formula filler 4, continue with rise in smoke reaction, nitrogen oxides, sulfur dioxide, mercury in flue gas are removed;It is rich Liquid flows back into the bottom of the spray column, is discharged through rich solution pond 12, does recycling treatment.
Treated, and gas is sent out at the top of the spray column, is sent to the activated carbon adsorption link 9;
Activated carbon adsorption link 9 is using the activated carbon tower for dissipating heap formula or the filling of regular formula active carbon, after dedirt, denitration, desulfurization Flue gas further adsorbed herein, the pernicious gases such as dioxin therein are thoroughly adsorbed.In order to follow active carbon Ring utilizes, and is equipped with more than two activated carbon towers, works alternatively, and burns degradation dioxin with the method for nitrogen charging high temperature, protect, Activity recovery charcoal.
Flue gas after processing passes through smoke stack emission.
Usefulness
Essence of the invention is that propose a kind of unique combination, with have disclosed, mature technology novel combination, structure At a completely new system scheme, fume treatment technology has been advanced to the stage of fine chemistry industry.
The premise of this novel combination is that the present inventor 2018106550249 " handles the doughnut of gas dusty Membrane module and its application structure " propose in patent application can high-precision, low windage processing exhaust gas dust, the result energy of processing Enough reach the technology and equipment of microgram class precision.The high-purity separation of dust in flue gas is exactly realized, original many maturations Chemical Engineering Technology is possible to be used.
Such as aeration process, dust can micro-pore in direct blocking aeration head, dusty gas is impossible to be used to be aerated Processing.
As quartz burner and catalyst will soon be covered by dust when it is in dust-laden liquid, lose work With will not actually be used.
Such as packed tower, in the very high occasion of dust content, filler surface is filled up by dust quickly, blocks gas and liquid Channel is only reduced the duty ratio of filler, and the specific surface area of such filler will be greatly decreased, and treatment effect is difficult to play.
It such as active carbon and catalyst, faces dusty, it is easy to be blocked and cover.In face of high-sulfur, high nitrogen oxides, very It is easy poisoning and saturation, is only likely to be efficient, long-lived, Yi Hui under conditions of extremely low dust and extremely low sulphur, nitrogen oxides Multiple.
Due to above, traditional flue gas treating process process must avoid selection, and these are proved to be most mature, have Effect, reliable, cheap technology, only after the technology that dust processing can be reached Gamma Magnitude occurs, these technologies are just again Again it is provided with ample scope for abilities.
The processing technique that dust processing can be reached to the technological break-through of Gamma Magnitude for vapor phase contaminants in traditional flue gas is opened New utilization path has been warded off, has been integrated into a kind of completely new flue gas treating process route and equipment configurations system, here it is this hairs Bright innovation, applicable place and usefulness place.

Claims (2)

1. the system schema of a kind of flue gas treating process process and its equipment configurations, it is characterised in that:
The process flow is that fossil fuel or waste incineration generate flue gas entrance → flue-gas temperature adjustment link → Gamma Magnitude powder Dirt separation link → wet process integrated desulfurizing, denitration link → activated carbon adsorption link → flue gas up to standard pass through smoke stack emission;
The equipment configurations are, by heat exchanger, Gamma Magnitude dust separator, wet process integrated desulfurizing, denitrating tower, photocatalytic active carbon Tower, chimney successively form.
2. the system schema of a kind of flue gas treating process process according to claim 1 and its equipment configurations, feature exist In:
The flue-gas temperature adjustment link is to be generated the fossil fuel or waste incineration sent from burning link with heat exchanger Flue-gas temperature be adjusted to 40---100 degrees Celsius;
The Gamma Magnitude dust separation link is the dedusting array made of plastic hollow tunica fibrosa and its component, intercepts from institute The dust in the flue gas that flue-gas temperature adjustment link is sent is stated, the dust content in exiting flue gas is down to 1-30ug/m3;
The wet process integrated desulfurizing, denitration link are equipped with oxidation solution, aerator, ultraviolet lamp tube array, catalyst array, heap The spray column for filling out formula or regular formula filler, the dedirt flue gas sent from the Gamma Magnitude dust separation link, by the aeration Device comes into full contact with the oxidation solution, and the oxidation solution is pumped to the spray column, sprays into through spray head described ultraviolet Lamp tube array and catalyst array come into full contact with and react with the flue gas in rising, and the oxidation solution after reaction continues to flow downward, Into landfill formula or regular formula filler, continue with rise in smoke reaction, nitrogen oxides, sulfur dioxide, mercury quilt in flue gas Removing;Rich solution flows back into the bottom of the spray column, and the spray column is discharged, does recycling treatment;Treated gas is from institute It states and is sent out at the top of spray column, be sent to the activated carbon adsorption link;
The activated carbon adsorption link is the photocatalytic active carbon tower formed with landfill formula active carbon or regular formula active carbon, described Active carbon is loaded with catalyst, adsorbs to contained dioxin in the flue gas after dedirt, desulphurization and denitration;There are two above institutes Activated carbon tower is stated alternately to be in work and regeneration recovery;
Treated, and gas up to standard is discharged through the chimney.
CN201910001333.9A 2019-01-02 2019-01-02 A kind of flue gas treating process process and its equipment configurations Pending CN109433006A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110339699A (en) * 2019-08-16 2019-10-18 上海鸿源鑫创材料科技有限公司 Toxic harmful exhaust gas processing unit and method in a kind of Chemical Manufacture
CN110743318A (en) * 2019-12-11 2020-02-04 广东风和洁净工程有限公司 Purification system combining hollow fiber membrane dust collector and activated carbon gas treatment device
WO2020125026A1 (en) * 2018-12-18 2020-06-25 广东风和洁净工程有限公司 Powdery resource recovery device
CN112387061A (en) * 2020-10-22 2021-02-23 王仁浒 Waste gas trapping and purifying device for activated carbon adsorption tower

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CN103830986A (en) * 2014-03-12 2014-06-04 南京航空航天大学 Integrated dust removal-purification device and purification method of stationary diesel engine system
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CN108211573A (en) * 2018-03-24 2018-06-29 郭绍华 A kind of hollow-fibre membrane dusty gas cleaning plant
CN207667399U (en) * 2017-11-29 2018-07-31 安徽汉风环境科技有限公司 UV photodissociation catalytic converters with dehumidification function
CN108704465A (en) * 2018-05-30 2018-10-26 华中科技大学 Vacuum ultraviolet cooperates with effective chlorine for the method and device of flue gas and desulfurizing and denitrifying
CN210097385U (en) * 2019-01-02 2020-02-21 郭绍华 Flue gas treatment system

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Publication number Priority date Publication date Assignee Title
CN103830986A (en) * 2014-03-12 2014-06-04 南京航空航天大学 Integrated dust removal-purification device and purification method of stationary diesel engine system
CN104971612A (en) * 2015-07-27 2015-10-14 中钢集团天澄环保科技股份有限公司 Catalytic cracking flue gas precipitation and desulfuration cooperative treatment process
CN107758884A (en) * 2017-10-31 2018-03-06 杭州安诺过滤器材有限公司 A kind of bubble-free aeration system and aeration method for river course water harnessing
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CN210097385U (en) * 2019-01-02 2020-02-21 郭绍华 Flue gas treatment system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020125026A1 (en) * 2018-12-18 2020-06-25 广东风和洁净工程有限公司 Powdery resource recovery device
CN110339699A (en) * 2019-08-16 2019-10-18 上海鸿源鑫创材料科技有限公司 Toxic harmful exhaust gas processing unit and method in a kind of Chemical Manufacture
CN110743318A (en) * 2019-12-11 2020-02-04 广东风和洁净工程有限公司 Purification system combining hollow fiber membrane dust collector and activated carbon gas treatment device
CN112387061A (en) * 2020-10-22 2021-02-23 王仁浒 Waste gas trapping and purifying device for activated carbon adsorption tower
CN112387061B (en) * 2020-10-22 2021-07-30 苏州赛荣建筑装饰工程有限公司 Waste gas trapping and purifying device for activated carbon adsorption tower

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