CN109422146A - A kind of PVF film intelligence winding and packing machine and its application method - Google Patents

A kind of PVF film intelligence winding and packing machine and its application method Download PDF

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Publication number
CN109422146A
CN109422146A CN201710730590.7A CN201710730590A CN109422146A CN 109422146 A CN109422146 A CN 109422146A CN 201710730590 A CN201710730590 A CN 201710730590A CN 109422146 A CN109422146 A CN 109422146A
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CN
China
Prior art keywords
pvf
wrapped
rubber wheel
rubber
pvf film
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710730590.7A
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Chinese (zh)
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CN109422146B (en
Inventor
杨赓
李居泽
覃华桥
吴小勋
宁绍锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LIUZHOU OVM ENGINEERING Co Ltd
LIUZHOU OVM STRUCTURE INSPECTION TECHNOLOGY Co Ltd
Liuzhou OVM Machinery Co Ltd
Original Assignee
LIUZHOU OVM ENGINEERING Co Ltd
LIUZHOU OVM STRUCTURE INSPECTION TECHNOLOGY Co Ltd
Liuzhou OVM Machinery Co Ltd
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Application filed by LIUZHOU OVM ENGINEERING Co Ltd, LIUZHOU OVM STRUCTURE INSPECTION TECHNOLOGY Co Ltd, Liuzhou OVM Machinery Co Ltd filed Critical LIUZHOU OVM ENGINEERING Co Ltd
Priority to CN201710730590.7A priority Critical patent/CN109422146B/en
Publication of CN109422146A publication Critical patent/CN109422146A/en
Application granted granted Critical
Publication of CN109422146B publication Critical patent/CN109422146B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H81/00Methods, apparatus, or devices for covering or wrapping cores by winding webs, tapes, or filamentary material, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Basic Packing Technique (AREA)
  • Transmission Devices (AREA)

Abstract

The present invention discloses a kind of PVF film intelligence winding and packing machine and its application method, including the mechanism that is wrapped, connection component and power mechanism, the mechanism that is wrapped is bolted with connection component, the mechanism that is wrapped includes a fagging, driving rubber wheel, driven rubber wheel, tensioning rubber wheel, positioning wheel assembly, winder component are installed on fagging, drive rubber wheel, driven rubber wheel, tensioning rubber wheel by tensioning flat rubber belting connection, driving rubber wheel is driven by variable-frequency motor;Rolling ring is semi-loop, drive rubber wheel and driven rubber wheel with rolling ring circular contact and form rolling friction driving;The circular contact of wheel assembly and rolling ring is positioned, PVF mounting assembly is mounted in rolling ring, and winder component and PVF mounting assembly pass through connection flat rubber belting connection;Connection component is made of sliding block, lifting handle, thrust bearing;Lifting handle is connect by thrust bearing with sliding block;Power mechanism is two groups of symmetric cradle structures, and a pair of of rubber roll is installed on every pack support, and each pair of rubber roll is connected with chain;Two pack supports are connected by screw rod;Bracket is connect with sliding block using sliding rail.The present invention can greatly improve construction efficiency, reduce difficulty of construction, reduce construction cost.

Description

A kind of PVF film intelligence winding and packing machine and its application method
Technical field
The invention belongs to bridge dragline structure protection technology fields, and in particular to a kind of PVF film intelligence winding and packing machine and its Application method.
Background technique
The health detection of suspension cable is one of bridge health monitoring, the important content of maintenance.Drag-line is arranged in outside beam body, In high-stress state, it is more sensitive to external world's infringement, and especially in chronic sun exposure and the adverse circumstances such as drench with rain, erosion resistant coating holds Easy premature aged deterioration causes water and oxygen to enter, causes drag-line to corrode, threaten the safety of bridge.Drag-line free segment PE shield Set surface appearance and inner wire corrosion condition are to be related to the healthy and safe important parameter of assessment guy system.
PVF film has excellent anticorrosive, resistant to deterioration effect as a kind of novel suspension cable PE repair materials;It is wrapped It is proper, there are excellent effect and longer service life.Traditional is wrapped device by the way of winding by hand;Be wrapped efficiency Lowly, it is continuously wrapped using more people, cost of labor increases.The shortcomings that for being manually wrapped, intelligence is had been developed for both at home and abroad Be wrapped mechanism, such as: CN203700963U discloses a kind of intelligent equipment that is wrapped of bridge cable PVF band, which includes shell, shell Internal one end is equipped with climbing mechanism, and the other end is equipped with winding mechanism, and climbing mechanism includes crawler belt of creeping above and below, shoe of creeping above and below It is connected between band by tensioning member;Winding mechanism is made of be wrapped mechanism, bifilar helix winding mechanism and pillar of PVF band, PVF Band is wrapped mechanism and bifilar helix winding mechanism is flexibly connected with strut ends.However, the equipment needs bifilar helix after being wrapped Winding mechanism carries out secondary winding, increases difficulty of construction.
Summary of the invention
The present invention is wrapped mechanism there are construction efficiency for existing PVF film, and low, difficulty of construction is big, recruitment cost height etc. is asked Topic provides a kind of PVF film intelligence winding and packing machine and its application method.
The present invention adopts the following technical solutions to achieve above-mentioned purpose:
A kind of PVF film intelligence winding and packing machine, which is characterized in that including the mechanism that is wrapped (1), connection component (2) and engine Structure (3), the mechanism that is wrapped (1) include fagging (14), and driving rubber wheel (4), driven rubber wheel are equipped on fagging (14) (5), rubber wheel (6), positioning wheel assembly (10), winder component (13) are tensioned, driving rubber wheel (4), is opened driven rubber wheel (5) Tight rubber wheel (6) is driven by tensioning flat rubber belting (7) connection, driving rubber wheel (4) by variable-frequency motor;Rolling ring (9) is semi-loop, Drive rubber wheel (4) and driven rubber wheel (5) with rolling ring (9) circular contact;Position the circumference of wheel assembly (10) and rolling ring (9) Contact, PVF mounting assembly (11) are mounted on rolling ring (9), and winder component (13) and PVF mounting assembly (11) pass through connection flat rubber belting (12) it connects, is provided with saddle bar (32) in PVF mounting assembly (11);The PVF mounting assembly (11) is by connecting plate (23), axis Cover core (24), baffle (25), installation axle (26), brake block (27), top cover (28), clamp nut (29), the first spring (30) with And nut (31) composition, one end of installation axle (26) are mounted on connecting plate after passing through top cover (28) and the corresponding hole of brake block (27) (23) in corresponding hole, the other end is fixed with nut (31), installs in the installation axle (26) between nut (31) and top cover (28) Have the first spring (30), in one end insertion brake block (27) of top cover (28), axle sleeve core (24), axis is installed outside brake block (27) Set core (24) is externally provided with baffle (25), and baffle (25) and axle sleeve core (24) are fixed with clamp nut (29);The connection component (2) It is made of sliding block (15), lifting handle (16), thrust bearing (17), lifting handle (16) passes through thrust bearing (17) and sliding block (15) it connects, sliding block (15) is bolted with fagging (14);The power mechanism (3) is two groups of symmetric cradle (18) knots Structure, a pair of rubber roll (19) being driven by motor of installation, each pair of rubber roll (19) use chain (20) on every pack support (18) Connection;Two pack supports (18) are connected by screw rod (22);The bracket (18) is connect with sliding block (15) using sliding rail.
The intelligence winding and packing machine working principle: power mechanism (3) drives drag-line (33) walking, and the mechanism that is wrapped (1) is in variable-frequency electric Under the driving of machine, rotated around drag-line (33) and by PVF thinfilms on drag-line (33).Rubber wheel (4) are driven to drive driven rubber Rubber tire (5) rotation drives rubber wheel (4) and driven rubber wheel (5) and rolling ring (9) to form rolling friction, rolling ring (9) is driven to turn Dynamic, rolling ring (9) uses semi-loop, Fast Installation when drag-line being facilitated to safeguard;Locating wheel (10) makes rolling ring (9) in specified rail Along drag-line (33) circular motion in road;PVF film inner tube installation pulls out PVF film on PVF mounting assembly (11), around support Rod (32), the PVF film torn are received on winder component (13), and saddle bar (32) effect is to make between PVF film and drag-line (33) Some tension is formed, is wrapped on drag-line (33) convenient for PVF film is smooth.Each pair of rubber roll on every pack support (18) (19) rolling friction is formed by chain (20), two pack supports (18) are mounted on drag-line (33), and fixed with screw rod (22).When The speed of travel of power mechanism (3) be wrapped mechanism (1) be wrapped speeds match when, the work that is wrapped of drag-line (33) can be carried out Make.
Preferably, rolling ring (9) outer circle is groove structure, sideslip when preventing rolling ring (9) idler wheel.
Preferably, clump weight (8) are provided in rolling ring (9), for balancing rolling ring (9) because of the unbalance loading after installation PVF film.
Preferably, sliding block (15) is otic placode structure, is connect with bracket (18) sliding rail of power mechanism (3), and it is radial fixed to rise Position and guiding role.
Preferably, second spring (21) are installed on screw rod (22), to adapt to the auto-tensioning of rubber roll (19).
The method being wrapped using PVF film intelligence winding and packing machine, steps are as follows: Step 1: drag-line installation and adjustment: will be upper and lower Symmetrical two pack support (18) is installed on drag-line (33), with connecting screw (22) that two pack supports (18) are locked;By winding and packing machine The center line of structure (3) is overlapped with drag-line (33) axis, is locked lifting handle (17);Step 2: PVF film is installed: by PVF film It is installed on PVF mounting assembly (11), adjusting nut (31), top cover (28) are held out against axle sleeve core (24), open axle sleeve core (24) support Tight PVF film inner cylinder pulls out PVF film and PVF film is bonded on drag-line (33) around PVF saddle bar (32), then will tear PVF film is put on winder component (13);Step 3: the work that is wrapped: matching power mechanism (3) is wrapped with the mechanism that is wrapped (3) Speed drives drag-line (33) to walk in power mechanism (3), and PVF film is wrapped in drag-line (33) under the drive of the mechanism that is wrapped (3) On, until whole of completion drag-line (33) is wrapped.
The beneficial effects of the present invention are:
1, the PVF film of the invention function that is intelligently wrapped is greatly improved efficiency, reduces labor intensity, reduces difficulty of construction.
2, PVF film intelligence winding and packing machine of the invention uses universal design, adapts to being wrapped for various different size drag-lines Work.
Detailed description of the invention
Fig. 1 is the main view of PVF film intelligence winding and packing machine of the present invention.
Fig. 2 is the structural schematic diagram of PVF film intelligence winding and packing machine of the present invention.
Fig. 3 is the structural schematic diagram of the mechanism that is wrapped of PVF film intelligence winding and packing machine of the present invention.
Fig. 4 is the structural schematic diagram of the connection component of PVF film intelligence winding and packing machine of the present invention.
Fig. 5 is the structural schematic diagram of the power mechanism of PVF film intelligence winding and packing machine of the present invention.
Fig. 6 is the structural schematic diagram of the mounting assembly of PVF film intelligence winding and packing machine of the present invention.
In figure, 1, be wrapped mechanism;2, connection component;3, be wrapped mechanism;4, rubber wheel is driven;5, driven rubber wheel;6, it opens Tight rubber wheel;7, it is tensioned flat rubber belting;8, clump weight;9, rolling ring;10, locating wheel;11, PVF mounting assembly;12, belt is connected;13, Winder component;14, fagging;15, sliding block;16, lifting handle;17, thrust bearing;18, bracket;19, rubber roll;20, chain; 21, second spring;22, connecting screw;23, connecting plate;24, axle sleeve core;25, baffle;26, installation axle;27, brake block;28, it pushes up Set;29, clamp nut;30, the first spring;31, nut.
Specific embodiment
The present invention is described in detail by 1-6 with reference to the accompanying drawing.
As shown in Figure 1, a kind of PVF film intelligence winding and packing machine, including the mechanism that is wrapped (1), connection component (2) and power mechanism (3), the mechanism that is wrapped (1) is bolted with connection component (2).
As shown in Figures 2 and 3, the mechanism that is wrapped (1) includes a fagging (14), and fagging is equipped with driving rubber wheel on (14) (4), driven rubber wheel (5), tensioning rubber wheel (6), positioning wheel assembly (10), winder component (13), driving rubber wheel (4), from Dynamic rubber wheel (5), tensioning rubber wheel (6) are driven by tensioning flat rubber belting (7) connection, driving rubber wheel (4) by variable-frequency motor;Rolling ring (9) be semi-loop, driving rubber wheel (4) and driven rubber wheel (5) with rolling ring (9) circular contact and formed rolling friction drive It is dynamic;The circular contact of wheel assembly (10) and rolling ring (9) is positioned, PVF mounting assembly (11) is mounted on rolling ring (9), winder component (13) with PVF mounting assembly (11) by connection flat rubber belting (12) connection, PVF mounting assembly (11) is interior to be provided with saddle bar (32).
As shown in Figure 2 and Figure 4, connection component (2) is made of sliding block (15), lifting handle (16), thrust bearing (17);It mentions It rises screw rod (16) to connect by thrust bearing (17) with sliding block (15), sliding block (15) is bolted with fagging (14).
As shown in Figure 2 and Figure 5, power mechanism (3) is two groups of symmetric cradle (18) structures, installs one on every pack support (18) To rubber roll (19), each pair of rubber roll (19) is connected with chain (20);Two pack supports (18) are connected by screw rod (22), spiral shell Second spring (21) are installed on bar (22);The bracket (18) is connect with sliding block (15) using sliding rail.
As shown in fig. 6, PVF mounting assembly (11) by connecting plate (23), axle sleeve core (24), baffle (25), installation axle (26), Brake block (27), top cover (28), clamp nut (29), the first spring (30) and nut (31) composition, installation axle (26) pass through Top cover (28) and the corresponding hole of brake block (27), one end are mounted in the corresponding hole of connecting plate (23), and the other end is with nut (31) It is fixed, it is equipped with the first spring (30) in the installation axle (26) between nut (31) and top cover (28), one end of top cover (28) is embedding Enter in brake block (27), is equipped with axle sleeve core (24) outside brake block (27), axle sleeve core (24) is externally provided with baffle (25), baffle (25) It is fixed with clamp nut (29) with axle sleeve core (24).
The power mechanism (3) of the intelligence winding and packing machine drives drag-line (33) walking, driving of the mechanism that is wrapped (1) in variable-frequency motor Under, it is rotated around drag-line (33) and by PVF thinfilms on drag-line (33).Drive rubber wheel (4) that driven rubber wheel (5) is driven to turn It is dynamic, it drives rubber wheel (4) and driven rubber wheel (5) and rolling ring (9) to form rolling friction, drives rolling ring (9) rotation, rolling ring (9) Fast Installation using semi-loop, when drag-line being facilitated to safeguard;Locating wheel (10) makes rolling ring (9) in specified track along drag-line (33) circular motion;PVF film inner tube installation pulls out PVF film on PVF mounting assembly (11), bypasses saddle bar (32), tears PVF film be received on winder component (13), saddle bar (32) effect is to make between PVF film and drag-line (33) formed centainly open Power is wrapped on drag-line (33) convenient for PVF film is smooth.Each pair of rubber roll (19) on every pack support (18) passes through chain (20) rolling friction is formed, two pack supports (18) are mounted on drag-line (33), and fixed with screw rod (22).When power mechanism (3) The speed of travel be wrapped mechanism (1) be wrapped speeds match when, the work that is wrapped of drag-line (33) can be carried out.The device energy pole It improves efficiency greatly, reduces labor intensity, reduce difficulty of construction;Since winding and packing machine uses universal design, various different rule are adapted to The work that is wrapped of Richard Grasso.

Claims (6)

1. a kind of PVF film intelligence winding and packing machine, which is characterized in that including the mechanism that is wrapped (1), connection component (2) and power mechanism (3), the mechanism that is wrapped (1) includes fagging (14), be equipped on fagging (14) driving rubber wheel (4), driven rubber wheel (5), It is tensioned rubber wheel (6), positioning wheel assembly (10), winder component (13), driving rubber wheel (4), driven rubber wheel (5), tensioning rubber Rubber tire (6) is driven by tensioning flat rubber belting (7) connection, driving rubber wheel (4) by variable-frequency motor;Rolling ring (9) is semi-loop, driving Rubber wheel (4) and driven rubber wheel (5) with rolling ring (9) circular contact;Positioning wheel assembly (10) and the circumference of rolling ring (9) connect Touching, PVF mounting assembly (11) are mounted on rolling ring (9), and winder component (13) and PVF mounting assembly (11) pass through connection flat rubber belting (12) it connects, is provided with saddle bar (32) in PVF mounting assembly (11);The PVF mounting assembly (11) is by connecting plate (23), axis Cover core (24), baffle (25), installation axle (26), brake block (27), top cover (28), clamp nut (29), the first spring (30) with And nut (31) composition, one end of installation axle (26) are mounted on connecting plate after passing through top cover (28) and the corresponding hole of brake block (27) (23) in corresponding hole, the other end is fixed with nut (31), installs in the installation axle (26) between nut (31) and top cover (28) Have the first spring (30), in one end insertion brake block (27) of top cover (28), axle sleeve core (24), axis is installed outside brake block (27) Set core (24) is externally provided with baffle (25), and baffle (25) and axle sleeve core (24) are fixed with clamp nut (29);The connection component (2) It is made of sliding block (15), lifting handle (16), thrust bearing (17), lifting handle (16) passes through thrust bearing (17) and sliding block (15) it connects, sliding block (15) is bolted with fagging (14);The power mechanism (3) is two groups of symmetric cradle (18) knots Structure, a pair of rubber roll (19) being driven by motor of installation, each pair of rubber roll (19) use chain (20) on every pack support (18) Connection;Two pack supports (18) are connected by screw rod (22);The bracket (18) is connect with sliding block (15) using sliding rail.
2. PVF film intelligence winding and packing machine according to claim 1, which is characterized in that rolling ring (9) outer circle is groove knot Structure.
3. PVF film intelligence winding and packing machine according to claim 2, which is characterized in that be provided with counterweight on the rolling ring (9) Block (8).
4. PVF film intelligence winding and packing machine according to claim 1, which is characterized in that the sliding block (15) is otic placode structure.
5. PVF film intelligence winding and packing machine according to claim 1, which is characterized in that be equipped on the screw rod (22) Two springs (21).
6. the method being wrapped using the described in any item PVF film intelligence winding and packing machines of claim 1-5, which is characterized in that step It is as follows, Step 1: drag-line installation and adjustment: two pack supports (18) symmetrical above and below being installed on drag-line (33), with connection spiral shell Bar (22) is locked by two pack supports (18);The center line of the mechanism that will be wrapped (3) is overlapped with drag-line (33) axis, locks lifting handle (17);Step 2: PVF film is installed: PVF film being installed on PVF mounting assembly (11), adjusting nut (31), top cover (28), it holds out against axle sleeve core (24), opens axle sleeve core (24) stretching PVF film inner cylinder, pull out PVF film and bypass PVF saddle bar (32) PVF film is bonded on drag-line (33), then the PVF film torn is put on winder component (13);Step 3: the work that is wrapped Make: the speed that is wrapped of matching power mechanism (3) and the mechanism (3) that is wrapped drives drag-line (33) to walk in power mechanism (3), and PVF is thin Film is wrapped on drag-line (33) under the drive of the mechanism that is wrapped (3), until whole of completion drag-line (33) is wrapped.
CN201710730590.7A 2017-08-23 2017-08-23 PVF film intelligent wrapping machine and application method thereof Active CN109422146B (en)

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Application Number Priority Date Filing Date Title
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CN109422146B CN109422146B (en) 2023-11-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110395626A (en) * 2019-08-15 2019-11-01 喻慧江 A kind of raw material band wind
CN110733946A (en) * 2019-10-16 2020-01-31 柳州欧维姆结构检测技术有限公司 PVF fluoride film adhesive tape wrapping equipment and application method thereof

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB550163A (en) * 1941-11-03 1942-12-24 London Electric Wire Company A Improvements in and relating to mechanism for wrapping a covering material helically on a core
GB582553A (en) * 1944-05-24 1946-11-20 Lock Joint Pipe Co Improved method of and apparatus for wrapping a line about a pipe or the like
CN104944233A (en) * 2015-06-30 2015-09-30 柳州市劲新科技有限责任公司 Hawser winding machine
CN204702289U (en) * 2015-05-04 2015-10-14 浙江巍翔科技集团有限公司 Thin film winding machine on a kind of rubber production line
CN204778089U (en) * 2015-06-30 2015-11-18 柳州市劲新科技有限责任公司 Cable twines chartered plane
CN105084134A (en) * 2015-06-30 2015-11-25 湖南省交通规划勘察设计院 Winding method of cable winding and wrapping belt
CN204979313U (en) * 2015-07-23 2016-01-20 中铁大桥(郑州)缆索有限公司 Automatic winding packing plant of bridge cable
CN207108144U (en) * 2017-08-23 2018-03-16 柳州欧维姆机械股份有限公司 A kind of PVF films intelligence winding and packing machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB550163A (en) * 1941-11-03 1942-12-24 London Electric Wire Company A Improvements in and relating to mechanism for wrapping a covering material helically on a core
GB582553A (en) * 1944-05-24 1946-11-20 Lock Joint Pipe Co Improved method of and apparatus for wrapping a line about a pipe or the like
CN204702289U (en) * 2015-05-04 2015-10-14 浙江巍翔科技集团有限公司 Thin film winding machine on a kind of rubber production line
CN104944233A (en) * 2015-06-30 2015-09-30 柳州市劲新科技有限责任公司 Hawser winding machine
CN204778089U (en) * 2015-06-30 2015-11-18 柳州市劲新科技有限责任公司 Cable twines chartered plane
CN105084134A (en) * 2015-06-30 2015-11-25 湖南省交通规划勘察设计院 Winding method of cable winding and wrapping belt
CN204979313U (en) * 2015-07-23 2016-01-20 中铁大桥(郑州)缆索有限公司 Automatic winding packing plant of bridge cable
CN207108144U (en) * 2017-08-23 2018-03-16 柳州欧维姆机械股份有限公司 A kind of PVF films intelligence winding and packing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110395626A (en) * 2019-08-15 2019-11-01 喻慧江 A kind of raw material band wind
CN110733946A (en) * 2019-10-16 2020-01-31 柳州欧维姆结构检测技术有限公司 PVF fluoride film adhesive tape wrapping equipment and application method thereof

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