CN109420820A - Disk button steel pipe support upright bar disk welding production system - Google Patents
Disk button steel pipe support upright bar disk welding production system Download PDFInfo
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- CN109420820A CN109420820A CN201710723280.2A CN201710723280A CN109420820A CN 109420820 A CN109420820 A CN 109420820A CN 201710723280 A CN201710723280 A CN 201710723280A CN 109420820 A CN109420820 A CN 109420820A
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- disk
- upright bar
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- station
- rack
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/321—Protecting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/028—Seam welding; Backing means; Inserts for curved planar seams
- B23K9/0282—Seam welding; Backing means; Inserts for curved planar seams for welding tube sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/124—Circuits or methods for feeding welding wire
- B23K9/125—Feeding of electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
- B23K9/1336—Driving means
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention relates to scaffold manufacturing fields, more particularly to disk button steel pipe support upright bar disk welding production system, including discharge station that is setting gradually and being connected by conveying platform, punching station, disk tack-weld station and full-automatic boxing station, the discharge station is provided with cutter, for according to customer requirement, process the standpipe of corresponding size, the punching station is provided with puncher, for in the corresponding position punching of upright bar both ends, the disk tack-weld station is for the positioning and pre-welding between disk and upright bar, including manipulator, disk tack-weld rack and mash welder, the full-automatic boxing station is equipped with upright bar automatic welding machine, for the boxing seam welding between disk and upright bar.System provided by the invention is time saving and energy saving, high-efficient, and positioning is easy, and welding quality is excellent.
Description
Technical field
The present invention relates to scaffold manufacturing field more particularly to disk button steel pipe support upright bar disk welding production systems.
Background technique
During architectural engineering, municipal administration and bridge construction, it is often necessary to scaffold is set up as support system, and
Locking is mainly connected with each other by cross bar deadhead using the disk being fixedly welded in upright bar between the cross bar and upright bar of scaffold,
And the processing welding efficiency between disk and upright bar and quality directly affect the quality and efficiency of scaffold building, if using people
Work welding, manual handling workpiece, efficiency is very low, and waste of manpower, and uses direct Full-automatic welding, positions more multiple
It is miscellaneous, and disk is easy displacement, weld excursion is caused, to influence welding quality.
Summary of the invention
High-efficient technical problem to be solved by the invention is to provide time saving and energy saving, positioning is easy, and welding quality is excellent
Disk button steel pipe support upright bar disk welding production system.
The present invention is to be achieved by the following technical programs:
Disk button steel pipe support upright bar disk welding production system, including it is setting gradually and by conveying platform be connected
Discharge station, punching station, disk tack-weld station and full-automatic boxing station；
The discharge station is used to process the standpipe of corresponding size according to customer requirement；
The punching station is provided with puncher, in the corresponding position punching of upright bar both ends；
The disk tack-weld station is for the positioning and pre-welding between disk and upright bar, including manipulator, disk
Tack-weld rack and mash welder are fixedly installed with multiple disk fixed plates in the disk tack-weld rack, and disk is fixed
Plate is equipped with standpipe card slot, and side is fixed with disk card slot, and the standpipe card slot and disk card slot are coaxially disposed, the manipulator
Set on disk tack-weld rack side, it is responsible for for disk being placed at disk card slot, described disk tack-weld rack one end
Be fixedly installed with clamping cylinder, the telescopic rod of the clamping cylinder and lateral push rod are hinged, the other end of the transverse direction push rod with
Pull rod along the setting of rack extending direction is hinged, is fixedly installed with disk respectively with disk card slot opposite position on the pull rod
Clamping plate.
The full-automatic boxing station is for the boxing seam welding between disk and upright bar.
The discs clamp plate is two, is equipped with mandril, the mandril and outside between described two discs clamp plates
Discs clamp plate be fixedly connected with and pass through inboard discs clamp plate, be arranged between two discs clamp plates on the mandril
There is compression returning spring.
The discharge station includes blanking rack and cutter, is fixedly installed in the blanking rack along extending direction more
A transverse direction carrying roller, the transverse direction carrying roller tilt gradually downward from inside to outside, and the top of the transverse direction carrying roller extends along blanking rack
Direction is equipped with the feed rod being fixedly mounted with blanking rack, and feed rod sliding sleeve is arranged on the feed rod, is fixed on the feed rod sliding sleeve
Limit plate is installed, the cutter is moved up and down by being fixedly installed in the cutter cylinder driving knife rest above blanking rack,
Cutter motor-driven knife circumgyration incision is fixedly installed with standpipe fixed frame, institute in front of cutter in the blanking rack
It states standpipe fixed frame center and is provided with standpipe through-hole.
The full-automatic boxing station is equipped with manipulator and upright bar automatic welding machine, and the manipulator puts upright bar to be welded
It sets to corresponding position, is directly loaded and unloaded into upright bar taking-up on means of transport after to be welded, the upright bar automatic welding machine packet
Including upright bar automatic welding machine rack, welder and clamping device, the upright bar automatic welding machine rack includes chassis and upper frame,
The upper frame four sides is equipped with coaming plate, and the clamping device is set on the chassis of upright bar automatic welding machine rack, sets including coaxial
Apical axis in chassis one end, the casing of the other end and multiple upright bar rests along the fixed setting of chassis extending direction, the apical axis
And casing drives synchronous rotary by the gear drive being placed in gear-box respectively, the gear-box is driven by clamping device cylinder
Dynamic to move back and forth along chassis extending direction, the welder includes welding wire conveying device and weldering device, the welding wire conveying
Device is located on the upper frame of upright bar automatic welding machine rack, including wire feeding axis and multiple wire feeding discs, the wire feeding axis prolong along upper frame
It stretches direction setting and is driven by wire feeding motor and rotated, the wire feeding disc sliding is set on wire feeding axis, the weldering device packet
Welding gun installation axle, multiple groups welding gun and welding gun sliding sleeve are included, the welding gun installation axle is fixedly installed in the lower section of upper frame upper wire feeding hose axis, institute
Being set in welding gun installation axle for welding gun sliding sleeve sliding is stated, every group of welding gun is fixedly connected with sliding sleeve, fixed on the chassis
Multiple lifting cylinders are installed, the lifting cylinder drives upper frame to pump.
The quantity of every group of welding gun is two.
The bottom of the upper frame is fixedly installed with arc protection cover, is fixedly installed with sight on the coaming plate of the upper frame lateral surface
Examine window.
The beneficial effects of the present invention are:
Disk button steel pipe support upright bar disk welding production system comprising setting gradually and connected by conveying platform
Discharge station, punching station, disk tack-weld station and full-automatic boxing station, in punching station and full-automatic boxing work
A disk tack-weld station is added between position, spot welding will be first fixed between disk and upright bar, then passes through transmission platform again
It drives to full-automatic boxing station to be welded, keeps the positioning of full-automatic boxing station very simple, manipulator reality can be passed through
Existing automatic loading and unloading, it is time saving and energy saving, it is high-efficient, and do not have to worry disk displacement, influence welding quality.
The disk tack-weld station is for the positioning and pre-welding between disk and upright bar, including manipulator, disk
Tack-weld rack and mash welder are fixedly installed with multiple disk fixed plates in the disk tack-weld rack, and disk is fixed
Plate is equipped with standpipe card slot, and side is fixed with disk card slot, and the standpipe card slot and disk card slot are coaxially disposed, the manipulator
Set on disk tack-weld rack side, it is responsible for for disk being placed at disk card slot, described disk tack-weld rack one end
Be fixedly installed with clamping cylinder, the telescopic rod of the clamping cylinder and lateral push rod are hinged, the other end of the transverse direction push rod with
Pull rod along the setting of rack extending direction is hinged, is fixedly installed with disk respectively with disk card slot opposite position on the pull rod
Clamping plate, in this way, disk is placed on disk card slot by manipulator, the standpipe card slot is coaxially set with disk card slot
It sets, facilitates and the upright bar processed according to customer requirement is passed through into disk, fixing card is set on standpipe card slot, and then operation clamps gas
Cylinder shrinks telescopic rod, so that pull rod be driven to move backward, discs clamp plate resists disk, to press from both sides together with disk fixed plate
Tight disk, prevents in welding process, and disk is mobile；
The discs clamp plate is two, is equipped with mandril, the mandril, the top between described two discs clamp plates
Bar is fixedly connected with the discs clamp plate in outside and passes through inboard discs clamp plate, in two discs clamp plates on the mandril
Between be arranged with compression returning spring, in this way, after disk is in place, operation clamping cylinder shrinks telescopic rod, thus band
Dynamic pull rod moves backward, by the elastic force of spring, makes mandril and disk dieback, fixation is relatively reliable.
The discharge station includes blanking rack and cutter, is fixedly installed in the blanking rack along extending direction more
A transverse direction carrying roller, the transverse direction carrying roller tilt gradually downward from inside to outside, and the top of the transverse direction carrying roller extends along blanking rack
Direction is equipped with the feed rod being fixedly mounted with blanking rack, is arranged with sliding sleeve on the feed rod, is fixedly mounted on the sliding sleeve limited
Position plate, the cutter are moved up and down by being fixedly installed in the cutter cylinder driving knife rest above blanking rack, and shearing is electromechanical
Machine drives cutter circumgyration incision, is fixedly installed with standpipe fixed frame in the blanking rack in front of cutter, and the standpipe is solid
Determine frame center and is provided with standpipe through-hole, in this way, limit plate can be slided according to the needs of upright bar length to be processed along feed rod, and institute
It states lateral carrying roller to tilt gradually downward from inside to outside, the material after facilitating cutting is slipped to conveying after falling on lateral carrying roller automatically
Punching station is transferred on platform.
The full-automatic boxing station is equipped with manipulator and upright bar automatic welding machine, and the manipulator puts upright bar to be welded
It sets to corresponding position, is directly loaded and unloaded into upright bar taking-up on means of transport after to be welded, the upright bar automatic welding machine packet
Including upright bar automatic welding machine rack, welder and clamping device, the upright bar automatic welding machine rack includes chassis and upper frame,
The upper frame four sides is equipped with coaming plate, and the clamping device is set on the chassis of upright bar automatic welding machine rack, sets including coaxial
Apical axis in chassis one end, the casing of the other end and multiple upright bar rests along the fixed setting of chassis extending direction, the apical axis
And casing drives synchronous rotary by the gear drive being placed in gear-box respectively, the gear-box is driven by the cylinder along chassis
Extending direction moves back and forth, and the welder includes welding wire conveying device and weldering device, and the welding wire conveying device is located at
On the upper frame of upright bar automatic welding machine rack, including wire feeding axis and multiple wire feeding discs, the wire feeding axis are set along upper frame extending direction
It sets and is driven by wire feeding motor and rotated, the wire feeding disc sliding is set on wire feeding axis, and the weldering device includes welding gun peace
Axis, multiple groups welding gun and sliding sleeve are filled, the welding gun installation axle is fixedly installed in the lower section of upper frame upper wire feeding hose axis, the sliding sleeve sliding
It is set in welding gun installation axle, every group of welding gun is fixedly connected with sliding sleeve, and multiple lifting airs are fixedly installed on the chassis
Cylinder, the lifting cylinder drive upper frame to pump, pass through conveying after disk is navigated in upright bar by spot welding in this way
Platform is transported to full-automatic boxing station, is placed on upright bar rest by manipulator, and apical axis and casing pass through driving cylinder
Relative motion is driven, thus by upright bar dieback, then by motor driven apical axis and sleeve rotating, so that upright bar be made to drive disk
Rotation, and upper frame moves downward under cylinder drive, is located at welding gun at disk, is welded, and wire feeding disc and welding gun
Position can be adjusted according to the needs of disk position, its sliding sleeve need to only slided along axis, very convenient.
The quantity of every group of welding gun is two, can be completed at the same time the welding of disk two sides and upright bar, welding effect in this way
Rate is very high.
The bottom of the upper frame is fixedly installed with arc protection cover, is fixedly installed with sight on the coaming plate of the upper frame lateral surface
Window is examined, setting can prevent the eyes of arclight injury people in this way, and facilitate observation welding process and welding quality.
Detailed description of the invention
Fig. 1 is overlooking structure diagram of the invention；
Fig. 2 is the schematic view of the front view of upright bar automatic welding machine；
In figure: 1. standpipe through-holes, 2. standpipe fixed frames, 3. blanking racks, 4. cutters, 5. lateral carrying rollers, 6. limit plates,
7. feed rod, 8. feed rod sliding sleeves, 9. conveying platforms, 10. puncheres, 11. manipulators, 12. clamping cylinders, 13. lateral push rods, 14.
Mash welder, 15. pull rods, 16. disk fixed plates, 17. standpipe card slots, 18. mandrils, 19. disk card slots, 20. compress returning spring,
21. discs clamp plate, 22. disk tack-weld racks, 23. upright bar automatic welding machines, 24. gear-boxes, 25. apical axis, 26. upright bars
Rest, 27. casings, 28. clamping device cylinders, 29. welding gun installation axles, 30. wire feeding motors, 31. wire feeding axis, 32. wire feeding discs,
33. welding gun sliding sleeve, 34. welding guns, 35. chassis, 36. upper frames, 37 lifting cylinder .38. observation windows, 39. arc protection covers.
Specific embodiment
In order to make those skilled in the art more fully understand technical solution of the present invention, with reference to the accompanying drawing and most
The present invention is described in further detail for good embodiment.
As shown, disk button steel pipe support upright bar disk welding production system, including setting gradually and pass through conveying
The connected discharge station of platform 9, punching station, disk tack-weld station and full-automatic boxing station；
The discharge station is used to process the standpipe of corresponding size according to customer requirement；
The punching station is provided with puncher 10, in the corresponding position punching of upright bar both ends；
The disk tack-weld station is for the positioning and pre-welding between disk and upright bar, including manipulator 11, circle
Disk tack-weld rack 22 and mash welder 14 are fixedly installed with multiple disk fixed plates 16 in the disk tack-weld rack,
Disk fixed plate is equipped with standpipe card slot 17, and side is fixed with disk card slot 19, and the standpipe card slot is coaxially set with disk card slot
It sets, the manipulator is set to disk tack-weld rack side, is responsible for for disk being placed at disk card slot, the disk positioning
Spot welding rack one end is fixedly installed with clamping cylinder 12, and the telescopic rod of the clamping cylinder and lateral push rod 13 are hinged, the cross
It is hinged to the other end of push rod and the pull rod 15 that is arranged along rack extending direction, on the pull rod with disk card slot opposite position
It is fixedly installed with discs clamp plate 21 respectively.
The full-automatic boxing station is for the boxing seam welding between disk and upright bar.
Further, the discs clamp plate is two, is equipped with mandril 18, the top between described two discs clamp plates
Bar is fixedly connected with the discs clamp plate in outside and passes through inboard discs clamp plate, in two discs clamp plates on the mandril
Between be arranged with compress returning spring 20.
Further, the discharge station includes blanking rack 3 and the cutter being fixedly installed in blanking rack 4, described
Multiple lateral carrying rollers 5 are fixedly installed with along extending direction in blanking rack, the transverse direction carrying roller tilts gradually downward from inside to outside,
The top of the transverse direction carrying roller is equipped with the feed rod 7 that is fixedly mounted with blanking rack along blanking rack extending direction, on the feed rod
It is arranged with feed rod sliding sleeve 8, limit plate 6 is fixedly installed on the feed rod sliding sleeve, the front of cutter is solid in the blanking rack
Dingan County is equipped with standpipe fixed frame 2, and standpipe fixed frame center is provided with standpipe through-hole 1.
Further, the full-automatic boxing station is equipped with manipulator and upright bar automatic welding machine 23, and the manipulator will be to
Welding upright bar is placed into corresponding position, is directly loaded and unloaded into upright bar taking-up on means of transport after to be welded, the upright bar is certainly
Dynamic bonding machine includes upright bar automatic welding machine rack, welder and clamping device, and the upright bar automatic welding machine rack includes
Chassis 35 and upper frame 36, the upper frame four sides are equipped with coaming plate, and the clamping device is set to the chassis of upright bar automatic welding machine rack
On, including the coaxial apical axis 25 set on chassis one end, the casing 27 of the other end and along the more of chassis extending direction fixed setting
A upright bar rest 26, the apical axis and casing drive synchronous rotary, institute by the gear drive being placed in gear-box 24 respectively
It states gear-box to be moved back and forth by 28 drives edge chassis extending direction of clamping device cylinder, the welder includes welding wire conveying dress
It sets and weldering device, the welding wire conveying device is located on the upper frame of upright bar automatic welding machine rack, including wire feeding axis 31 and more
A wire feeding disc 32, the wire feeding axis, which is arranged along upper frame extending direction and is driven by wire feeding motor 30, to be rotated, the wire feeding disc sliding
Be set on wire feeding axis, the weldering device includes welding gun installation axle 29, multiple groups welding gun and welding gun sliding sleeve 33, the welding gun peace
Dress axis is fixedly installed in the lower section of upper frame upper wire feeding hose axis, and the welding gun sliding sleeve sliding is set in welding gun installation axle, described every
Group welding gun 34 is fixedly connected with welding gun sliding sleeve, and multiple lifting cylinders 40, the lifting cylinder band are fixedly installed on the chassis
Dynamic upper frame pumps.
Further, the quantity of every group of welding gun is two.
Further, the bottom of the upper frame is fixedly installed with arc protection cover 39, consolidates on the coaming plate of the upper frame lateral surface
Dingan County is equipped with observation window 38.
The cutter, mash welder, puncher and manipulator are existing commercial product.
When needing to carry out upright bar processing, the limit plate of discharge station is required to be positioned according to size, it then will be to be processed
Steel pipe pushes up until limit plate from the standpipe through-hole that cutter side passes through standpipe fixed frame until end, and cutter is cut
Cut, it is clipped under upright bar fall on lateral carrying roller, since lateral carrying roller tilts gradually downward from inside to outside, upright bar will be along
Lateral carrying roller is slipped on conveying platform, is transported to punching station by conveying platform and is punched in corresponding position, punching finishes
Disk tack-weld station is delivered to by conveying platform again afterwards, and disk tack-weld station by manipulator previously according to requiring
Disk is installed at corresponding disk card slot, since standpipe card slot and disk card slot are coaxially disposed, standpipe is each passed through standpipe card
Slot and disk through-hole, then clamping cylinder telescopic rod bounces back, so that driving mandril to withstand disk is clamped fixation, then passes through
Mash welder carries out spot welding, and clamping cylinder telescopic rod stretches after spot welding, drives mandril to move backward, leaves disk, then stand
Bar is being transported to full-automatic boxing station by conveying platform, upright bar is placed on upright bar rest by manipulator, clamping device
After upright bar is clamped, by motor driven apical axis and sleeve rotating, to drive upright bar and disc rotary, lifting cylinder drives top
Frame falls, and welding position covers, welded disk and the girth joint of upright bar by welding gun by arc protection cover, welding complete by
Manipulator is directly loadable into haulage vehicle and transports.
Due to disk button steel pipe support upright bar disk welding production system comprising it is setting gradually and pass through conveying platform
Connected discharge station, punching station, disk tack-weld station and full-automatic boxing station, in punching station and full-automatic ring
Welder adds a disk tack-weld station between position, and spot welding will be first fixed between disk and upright bar, then passes through transmission again
Platform drives to full-automatic boxing station and is welded, and keeps the positioning of full-automatic boxing station very simple, can pass through machinery
Hand realizes automatic loading and unloading, time saving and energy saving, high-efficient, and does not have to worry disk displacement, influences welding quality.
The disk tack-weld station is for the positioning and pre-welding between disk and upright bar, including manipulator, disk
Tack-weld rack and mash welder are fixedly installed with multiple disk fixed plates in the disk tack-weld rack, and disk is fixed
Plate is equipped with standpipe card slot, and side is fixed with disk card slot, and the standpipe card slot and disk card slot are coaxially disposed, the manipulator
Set on disk tack-weld rack side, it is responsible for for disk being placed at disk card slot, described disk tack-weld rack one end
Be fixedly installed with clamping cylinder, the telescopic rod of the clamping cylinder and lateral push rod are hinged, the other end of the transverse direction push rod with
Pull rod along the setting of rack extending direction is hinged, is fixedly installed with disk respectively with disk card slot opposite position on the pull rod
Clamping plate, in this way, disk is placed on disk card slot by manipulator, the standpipe card slot is coaxially set with disk card slot
It sets, facilitates and the upright bar processed according to customer requirement is passed through into disk, fixing card is set on standpipe card slot, and then operation clamps gas
Cylinder shrinks telescopic rod, so that pull rod be driven to move backward, discs clamp plate resists disk, to press from both sides together with disk fixed plate
Tight disk, prevents in welding process, and disk is mobile；
The discs clamp plate is two, is equipped with mandril, the mandril, the top between described two discs clamp plates
Bar is fixedly connected with the discs clamp plate in outside and passes through inboard discs clamp plate, in two discs clamp plates on the mandril
Between be arranged with compression returning spring, in this way, after disk is in place, operation clamping cylinder shrinks telescopic rod, thus band
Dynamic pull rod moves backward, by the elastic force of spring, makes mandril and disk dieback, fixation is relatively reliable.
The discharge station includes blanking rack and cutter, is fixedly installed in the blanking rack along extending direction more
A transverse direction carrying roller, the transverse direction carrying roller tilt gradually downward from inside to outside, and the top of the transverse direction carrying roller extends along blanking rack
Direction is equipped with the feed rod being fixedly mounted with blanking rack, and that slides on the feed rod is equipped with limit plate, and the cutter is by solid
Dingan County moves up and down loaded on the cutter cylinder driving knife rest above blanking rack, cutter motor-driven knife circumgyration incision,
Standpipe fixed frame is fixedly installed in the blanking rack in front of cutter, it is logical that standpipe fixed frame center is provided with standpipe
Hole, in this way, limit plate can be slided according to the needs of upright bar length to be processed along feed rod, and the lateral carrying roller is from inside to outside
It tilts gradually downward, the material after facilitating cutting is slipped on conveying platform automatically after falling on lateral carrying roller and is transferred to punching work
Position.
The full-automatic boxing station is equipped with manipulator and upright bar automatic welding machine, and the manipulator puts upright bar to be welded
It sets to corresponding position, is directly loaded and unloaded into upright bar taking-up on means of transport after to be welded, the upright bar automatic welding machine packet
Including upright bar automatic welding machine rack, welder and clamping device, the upright bar automatic welding machine rack includes chassis and upper frame,
The upper frame four sides is equipped with coaming plate, and the clamping device is set on the chassis of upright bar automatic welding machine rack, sets including coaxial
Apical axis in chassis one end, the casing of the other end and multiple upright bar rests along the fixed setting of chassis extending direction, the apical axis
And casing drives synchronous rotary by the gear drive being placed in gear-box respectively, the gear-box is driven by the cylinder along chassis
Extending direction moves back and forth, and the welder includes welding wire conveying device and weldering device, and the welding wire conveying device is located at
On the upper frame of upright bar automatic welding machine rack, including wire feeding axis and multiple wire feeding discs, the wire feeding axis are set along upper frame extending direction
It sets and is driven by wire feeding motor and rotated, the wire feeding disc sliding is set on wire feeding axis, and the weldering device includes welding gun peace
Axis, multiple groups welding gun and sliding sleeve are filled, the welding gun installation axle is fixedly installed in the lower section of upper frame upper wire feeding hose axis, the sliding sleeve sliding
It is set in welding gun installation axle, every group of welding gun is fixedly connected with sliding sleeve, and multiple lifting airs are fixedly installed on the chassis
Cylinder, the lifting cylinder drive upper frame to pump, pass through conveying after disk is navigated in upright bar by spot welding in this way
Platform is transported to full-automatic boxing station, is placed on upright bar rest by manipulator, and apical axis and casing pass through driving cylinder
Relative motion is driven, thus by upright bar dieback, then by motor driven apical axis and sleeve rotating, so that upright bar be made to drive disk
Rotation, and upper frame moves downward under cylinder drive, is located at welding gun at disk, is welded, and wire feeding disc and welding gun
Position can be adjusted according to the needs of disk position, its sliding sleeve need to only slided along axis, very convenient.
The quantity of every group of welding gun is two, can be completed at the same time the welding of disk two sides and upright bar, welding effect in this way
Rate is very high.
The bottom of the upper frame is fixedly installed with arc protection cover, is fixedly installed with sight on the coaming plate of the upper frame lateral surface
Window is examined, setting can prevent the eyes of arclight injury people in this way, and facilitate observation welding process and welding quality.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (6)
1. disk button steel pipe support upright bar disk welding production system, it is characterized in that: setting gradually and being put down by conveying
The connected discharge station of platform, punching station, disk tack-weld station and full-automatic boxing station；
The discharge station is used to process the standpipe of corresponding size according to customer requirement；
The punching station is provided with puncher, in the corresponding position punching of upright bar both ends；
The disk tack-weld station is for the positioning and pre-welding between disk and upright bar, including manipulator, disk positioning
Spot welding rack and mash welder, are fixedly installed with multiple disk fixed plates in the disk tack-weld rack, in disk fixed plate
Equipped with standpipe card slot, side is fixed with disk card slot, and the standpipe card slot and disk card slot are coaxially disposed, and the manipulator is set to
Disk tack-weld rack side is responsible for for disk being placed at disk card slot, and described disk tack-weld rack one end is fixed
Clamping cylinder is installed, the telescopic rod of the clamping cylinder and lateral push rod are hinged, the other end of the transverse direction push rod with along machine
The pull rod of frame extending direction setting is hinged, is fixedly installed with discs clamp respectively with disk card slot opposite position on the pull rod
Plate.
The full-automatic boxing station is for the boxing seam welding between disk and upright bar.
2. disk button steel pipe support upright bar disk welding production system according to claim 1, it is characterized in that: the disk
Clamping plate is two, is equipped with mandril between described two discs clamp plates, and the discs clamp plate in the mandril and outside is fixed
It is connected and through inboard discs clamp plate, is arranged with compression returning spring between two discs clamp plates on the mandril.
3. any one discharge plate button steel pipe support upright bar disk welding production system according to claim 1 or 2, feature
Be: the discharge station includes blanking rack and the cutter that is fixedly installed in blanking rack, along prolonging in the blanking rack
It stretches direction and is fixedly installed with multiple lateral carrying rollers, the transverse direction carrying roller tilts gradually downward from inside to outside, the transverse direction carrying roller
Top is equipped with the feed rod being fixedly mounted with blanking rack along blanking rack extending direction, is arranged with feed rod sliding sleeve on the feed rod,
It is fixedly installed with limit plate on the feed rod sliding sleeve, is fixedly installed with standpipe in front of cutter in the blanking rack and fixes
Frame, standpipe fixed frame center are provided with standpipe through-hole.
4. disk button steel pipe support upright bar disk welding production system according to claim 3, it is characterized in that: it is described it is complete from
Rotating ring welder position is equipped with manipulator and upright bar automatic welding machine, and upright bar to be welded is placed into corresponding position by the manipulator, to
Upright bar taking-up is directly loaded and unloaded on means of transport after welding.The upright bar automatic welding machine includes upright bar automatic welding machine
Rack, welder and clamping device, the upright bar automatic welding machine rack include chassis and upper frame, and the upper frame four sides is equipped with
Coaming plate, the clamping device is set on the chassis of upright bar automatic welding machine rack, including the coaxial apical axis set on chassis one end,
The casing of the other end and the multiple upright bar rests being fixedly installed along chassis extending direction, the apical axis and casing are respectively by being placed in tooth
Gear drive in roller box drives synchronous rotary, the gear-box from clamping device cylinder drives edge chassis extending direction toward
Multiple movement, the welder includes welding wire conveying device and weldering device, and the welding wire conveying device is located at upright bar automatic welding
On the upper frame for the rack that picks, including wire feeding axis and multiple wire feeding discs, the wire feeding axis are arranged along upper frame extending direction and by wire feeds
Motor driven rotation, the wire feeding disc sliding are set on wire feeding axis, and the weldering device includes welding gun installation axle, multiple groups weldering
Rifle and welding gun sliding sleeve, the welding gun installation axle are fixedly installed in the lower section of upper frame upper wire feeding hose axis, the set of the welding gun sliding sleeve sliding
It is located in welding gun installation axle, every group of welding gun is fixedly connected with welding gun sliding sleeve, and multiple liftings are fixedly installed on the chassis
Cylinder, the lifting cylinder drive upper frame to pump.
5. disk button steel pipe support upright bar disk welding production system according to claim 4, it is characterized in that: described every group
The quantity of welding gun is two.
6. disk button steel pipe support upright bar disk welding production system according to claim 5, it is characterized in that: the upper frame
Bottom be fixedly installed with arc protection cover, be fixedly installed with observation window on the coaming plate of the upper frame lateral surface.
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| CN201710723280.2A CN109420820B (en) | 2017-08-22 | 2017-08-22 | Coil buckle type steel pipe support upright rod disc welding production system |
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|---|---|---|---|
| CN201710723280.2A CN109420820B (en) | 2017-08-22 | 2017-08-22 | Coil buckle type steel pipe support upright rod disc welding production system |
Publications (2)
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| CN109420820A true CN109420820A (en) | 2019-03-05 |
| CN109420820B CN109420820B (en) | 2022-04-05 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110605506A (en) * | 2019-09-21 | 2019-12-24 | 阜阳市棋剑节能环保设备有限公司 | Mechanical arm walking structure of intelligent pole setting welding machine |
| CN113787308A (en) * | 2021-09-09 | 2021-12-14 | 四川彭州伟达金属制品有限公司 | Production process of zinc-aluminum-magnesium disc buckle type support frame |
| CN114101778A (en) * | 2021-12-29 | 2022-03-01 | 山东金博利达精密机械有限公司 | Automatic production line for upright rod of coil buckle scaffold |
| CN115647685A (en) * | 2022-12-27 | 2023-01-31 | 苏州康克莱自动化科技有限公司 | Rapid shape changing equipment and shape changing method for welding vertical rod |
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| Publication number | Publication date |
|---|---|
| CN109420820B (en) | 2022-04-05 |
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