CN109420688A - A kind of automobile processing stamping equipment with pan feeding detection - Google Patents
A kind of automobile processing stamping equipment with pan feeding detection Download PDFInfo
- Publication number
- CN109420688A CN109420688A CN201710763282.4A CN201710763282A CN109420688A CN 109420688 A CN109420688 A CN 109420688A CN 201710763282 A CN201710763282 A CN 201710763282A CN 109420688 A CN109420688 A CN 109420688A
- Authority
- CN
- China
- Prior art keywords
- pan feeding
- workbench
- hydraulic cylinder
- unit
- piston rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/025—Fault detection, e.g. misfeed detection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses a kind of automobile processing stamping equipments with pan feeding detection, comprising: the press machine ontology includes the lower mold at table core, the hydraulic cylinder at frame top center, pan feeding guide rail, the discharge guide for being installed on the upper mold on hydraulic cylinder piston rod top and being respectively arranged at workbench two sides;The pan feeding detection unit is limited by baffle on the outside of the lower mold and limit sensors and detects the degree in place of the pan feeding workpiece on workbench;The signal processing unit is used to receive and process the detection signal of limit sensors transmission, and issues alarming shift signal to staff by pan feeding alarm unit.The present invention has the characteristics that structure is simple and convenient to operate, cost is relatively low; by realizing that the pan feeding on stamping parts assembly line detects automatically around the limit sensors of lower mold; so as to the processing of shutdown in time, rejection rate and stamping die wear rate is effectively reduced, substantially reduces economic loss.
Description
Technical field
The present invention relates to a kind of automobile processing stamping equipments with pan feeding detection, belong to auto parts and components processing technology neck
Domain.
Background technique
Automobile is the vehicle of the non-track carrying by power drive, with 4 or 4 or more wheels, is mainly used for carrying
Personnel or cargo draw carrying personnel or cargo.With the rapid development of traffic pipeline, automobile becomes people's daily trip
The important vehicles of one of journey.Auto parts in the process of processing and manufacturing, are needed through stamping equipment punch forming.Automobile
Stamping parts exactly constitutes the metallic stamping pieces of auto parts and components.In stamping parts of automobile, it is a part of it is stamped after be directly becoming vapour
Vehicle components also need that vapour could be become after welding or the techniques such as machining or paint are processed after another part is stamped
Vehicle components.Stamping parts of automobile is various in style, as automobile absorber stamping parts spring tray, spring base, spring bracket, end cap,
Capping, compression valve deck, compression valve pocket, oil seal seat, bottom cover, dustproof cover, impeller, oily cylinder, trunnion, bracket etc. belong to automobile stamping
Part.
If workpiece pan feeding is not in place in stamping die, it will result in stamped workpieces and form very large deviation, in some instances it may even be possible to
Cause stamping die by unnecessary abrasion.For the assembly line for producing stamping parts, if such case cannot be timely
It was found that will occur a large amount of waste product in a short period of time, very big loss is caused to enterprise, it is therefore necessary to being stamped into
Material workpiece is detected automatically.
Traditional detection method be detected again after the completion of all process steps, and be sampling observation, that is, allow to send out in time
Existing product defects, also will appear more waste product.Therefore, the rejection rate that stamping parts how is effectively reduced is always to perplex related skill
The problem of art personnel.
It is therefore proposed that a kind of automobile processing with pan feeding detection to solve the above problems is very necessary with stamping equipment
's.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of automobile with pan feeding detection
Processing stamping equipment, has the characteristics that structure is simple and convenient to operate, cost is relatively low, can be realized on stamping parts assembly line
Pan feeding detects automatically and the processing of shutdown in time, and rejection rate is effectively reduced, reduces economic loss.
Technical solution: to achieve the above object, the technical solution adopted by the present invention are as follows:
A kind of automobile processing stamping equipment with pan feeding detection, including at press machine ontology, pan feeding detection unit, signal
Manage unit, pan feeding alarm unit and driving switch unit;
Wherein, the press machine ontology includes pedestal, the rack on pedestal, workbench, is installed at table core
The upper layer that lower mold, piston rod are installed on hydraulic cylinder at frame top center downward, are installed on hydraulic cylinder piston rod top
Mold and pan feeding guide rail, the discharge guide for being respectively arranged at workbench two sides, and upper mold and lower mold are opposite up and down
Setting;
The pan feeding detection unit includes the baffle and limit sensors being installed on workbench on the outside of lower mold,
It is limited by baffle and limit sensors and detects the degree in place of the pan feeding workpiece on workbench;The signal processing unit and limit
Level sensor carries out signal connection, alarms for receiving and processing detection signal transmitted by limit sensors, and by pan feeding
Unit issues alarming shift signal to staff;The driving switch unit and signal processing unit carry out signal connection, use
In the driving unit switch control for realizing press machine ontology.
Further, be provided with lifting platform between the pan feeding guide rail and workbench, and lifting platform bottom be provided with it is flexible
Cylinder is controlled, and when pan feeding detection unit detects that pan feeding is not in place, staff can be timely by driving switch unit
Shutdown is handled, while lifting lifting platform by telescopic cylinder, is disconnected the pan feeding of pan feeding guide rail, is stopped loss in time.
Further, it is provided with rubber sheet gasket between the workbench bottom and pedestal, effectively reduced during forging and pressing
Noise improves working environment.
Further, the upper mold is installed at the top of hydraulic cylinder piston rod by damping device, and damping device packet
Include the spring and decoupling rod being set in hydraulic cylinder piston rod top chamber;The decoupling rod upper end is connected to hydraulic cylinder by spring
Piston rod part is intracavitary, and upper mold is installed on decoupling rod lower end by connector.
Further, the signal processing unit includes PLC (programmable logic controller (PLC)) and touch screen, the pan feeding report
Alert unit includes alarm device, and touch screen, alarm device carry out signal connection with PLC.Programmable logic controller (PLC) is that kind is special
The digital operation electronic system designed to apply in industrial settings.It uses a kind of programmable memory, at it
Storage inside executes the instruction of the operations such as logical operation, sequential control, timing, counting and arithmetical operation, passes through digital or mould
Intend the input and output of formula to control various types of mechanical equipments or production process.
The utility model has the advantages that a kind of automobile processing stamping equipment with pan feeding detection provided by the invention, relative to existing skill
Art has the advantage that 1, structure is simple, and easy to operate, cost is relatively low, realizes the automatic forming of punching press, effectively improves
Ram efficiency, reduces labor intensity and operational hazards;2, by realizing punching around the limit sensors of lower mold setting
Pan feeding on casting die assembly line detects automatically, so as to the processing of shutdown in time, reduces rejection rate to the maximum extent, reduces the warp of enterprise
Ji loss.
Detailed description of the invention
Fig. 1 is a kind of structural block diagram of the automobile processing stamping equipment with pan feeding detection of the present invention.
Specific embodiment
The present invention will be further explained with reference to the accompanying drawing.
It is as shown in Figure 1 a kind of automobile processing stamping equipment with pan feeding detection, including the detection of press machine ontology, pan feeding
Unit, signal processing unit, pan feeding alarm unit and driving switch unit;
Wherein, the press machine ontology includes pedestal, the rack on pedestal, workbench, is installed at table core
The upper layer that lower mold, piston rod are installed on hydraulic cylinder at frame top center downward, are installed on hydraulic cylinder piston rod top
Mold and pan feeding guide rail, the discharge guide for being respectively arranged at workbench two sides, and upper mold and lower mold are opposite up and down
Setting;
The pan feeding detection unit includes the baffle and limit sensors being installed on workbench on the outside of lower mold,
It is limited by baffle and limit sensors and detects the degree in place of the pan feeding workpiece on workbench;The signal processing unit and limit
Level sensor carries out signal connection, alarms for receiving and processing detection signal transmitted by limit sensors, and by pan feeding
Unit issues alarming shift signal to staff;The driving switch unit and signal processing unit carry out signal connection, use
In the driving unit switch control for realizing press machine ontology.
In the present embodiment, lifting platform is provided between the pan feeding guide rail and workbench, and lifting platform bottom is provided with and stretches
Contracting cylinder is controlled;The signal processing unit includes PLC (programmable logic controller (PLC)) and touch screen, the pan feeding alarm
Unit includes alarm device, and touch screen, alarm device carry out signal connection with PLC.
In the present embodiment, rubber sheet gasket is provided between the workbench bottom and pedestal;The upper mold is by subtracting
Shake device is installed at the top of hydraulic cylinder piston rod, and damping device include the spring being set in hydraulic cylinder piston rod top chamber and
Decoupling rod;The decoupling rod upper end is connected in hydraulic cylinder piston rod top chamber by spring, and upper mold passes through connector
It is installed on decoupling rod lower end.
A specific embodiment of the invention is as follows:
Press machine ontology is fed by pan feeding guide rail to workbench when use, while being limited by baffle and limit sensors
And the degree in place of the pan feeding workpiece on workbench is detected, and will test signal and be transferred to signal processing unit in time;At signal
When reason unit detects pan feeding workpiece shift, different degrees of alarming shift is issued to staff by pan feeding alarm unit and is believed
Number, it handles convenient for staff's observation in time, when need to shut down processing, can be shut down in time by touch screen control driving switch unit
It is handled, and controls telescopic cylinder and lift lifting platform, disconnected the pan feeding of pan feeding guide rail, stop loss in time;When detecting pan feeding work
Part in place when, directly by hydraulic cylinder piston rod drive upper mold in lower mold workpiece carry out punch forming, molding
Workpiece carries out conveying discharging by discharge guide.
The above is only a preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (5)
1. a kind of automobile processing stamping equipment with pan feeding detection, which is characterized in that single including press machine ontology, pan feeding detection
Member, signal processing unit, pan feeding alarm unit and driving switch unit;
Wherein, the press machine ontology includes pedestal, the rack on pedestal, workbench, the lower layer being installed at table core
The upper mold that mold, piston rod are installed on hydraulic cylinder at frame top center downward, are installed on hydraulic cylinder piston rod top
And it is respectively arranged at pan feeding guide rail, the discharge guide of workbench two sides, and upper mold is oppositely arranged up and down with lower mold;
The pan feeding detection unit includes the baffle and limit sensors being installed on workbench on the outside of lower mold, is passed through
Baffle and limit sensors limit and detect the degree in place of the pan feeding workpiece on workbench;The signal processing unit and limit pass
Sensor carries out signal connection, for receiving and processing detection signal transmitted by limit sensors, and passes through pan feeding alarm unit
Alarming shift signal is issued to staff;The driving switch unit and signal processing unit carry out signal connection, for real
The driving unit switch control of existing press machine ontology.
2. it is according to claim 1 it is a kind of with pan feeding detection automobile processing stamping equipment, which is characterized in that it is described enter
It is provided with lifting platform between material guide rail and workbench, and lifting platform bottom is provided with telescopic cylinder and is controlled.
3. a kind of automobile processing stamping equipment with pan feeding detection according to claim 1, which is characterized in that the work
Make to be provided with rubber sheet gasket between platform bottom and pedestal.
4. a kind of automobile processing stamping equipment with pan feeding detection according to claim 3, which is characterized in that on described
Layer mold is installed at the top of hydraulic cylinder piston rod by damping device, and damping device includes being set at the top of hydraulic cylinder piston rod
Intracavitary spring and decoupling rod;The decoupling rod upper end is connected in hydraulic cylinder piston rod top chamber by spring, and upper layer mould
Tool is installed on decoupling rod lower end by connector.
5. a kind of automobile processing stamping equipment with pan feeding detection according to claim 3, which is characterized in that the letter
Number processing unit includes PLC and touch screen, and the pan feeding alarm unit includes alarm device, and touch screen, alarm device and PLC into
The connection of row signal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710763282.4A CN109420688A (en) | 2017-08-30 | 2017-08-30 | A kind of automobile processing stamping equipment with pan feeding detection |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710763282.4A CN109420688A (en) | 2017-08-30 | 2017-08-30 | A kind of automobile processing stamping equipment with pan feeding detection |
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Publication Number | Publication Date |
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CN109420688A true CN109420688A (en) | 2019-03-05 |
Family
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CN201710763282.4A Pending CN109420688A (en) | 2017-08-30 | 2017-08-30 | A kind of automobile processing stamping equipment with pan feeding detection |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20150146218A1 (en) * | 2013-11-27 | 2015-05-28 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Detecting an Overall Dimension of a Plate-Shaped Workpiece |
CN104923681A (en) * | 2014-12-31 | 2015-09-23 | 湖南吉利汽车部件有限公司 | Mold plate positioning inductor device |
CN105478620A (en) * | 2015-12-16 | 2016-04-13 | 芜湖普威技研有限公司 | Stamping device for automobile shell |
CN105710203A (en) * | 2016-04-12 | 2016-06-29 | 昆山电子羽电业制品有限公司 | Middle frame punching die and punching technology |
CN106270214A (en) * | 2016-08-19 | 2017-01-04 | 滁州市成业机械制造有限公司 | A kind of diel of accurate positioning |
CN206405364U (en) * | 2017-01-19 | 2017-08-15 | 南京交通职业技术学院 | A kind of hot-die forging equipment |
-
2017
- 2017-08-30 CN CN201710763282.4A patent/CN109420688A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20150146218A1 (en) * | 2013-11-27 | 2015-05-28 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Detecting an Overall Dimension of a Plate-Shaped Workpiece |
CN104923681A (en) * | 2014-12-31 | 2015-09-23 | 湖南吉利汽车部件有限公司 | Mold plate positioning inductor device |
CN105478620A (en) * | 2015-12-16 | 2016-04-13 | 芜湖普威技研有限公司 | Stamping device for automobile shell |
CN105710203A (en) * | 2016-04-12 | 2016-06-29 | 昆山电子羽电业制品有限公司 | Middle frame punching die and punching technology |
CN106270214A (en) * | 2016-08-19 | 2017-01-04 | 滁州市成业机械制造有限公司 | A kind of diel of accurate positioning |
CN206405364U (en) * | 2017-01-19 | 2017-08-15 | 南京交通职业技术学院 | A kind of hot-die forging equipment |
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Application publication date: 20190305 |
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