CN109418016A - A kind of culture medium of edible fungus bagging filling compaction punching all-in-one machine - Google Patents

A kind of culture medium of edible fungus bagging filling compaction punching all-in-one machine Download PDF

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Publication number
CN109418016A
CN109418016A CN201710733574.3A CN201710733574A CN109418016A CN 109418016 A CN109418016 A CN 109418016A CN 201710733574 A CN201710733574 A CN 201710733574A CN 109418016 A CN109418016 A CN 109418016A
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bag
cylinder
bagging
feed
opening
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CN201710733574.3A
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熊小利
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Abstract

The invention discloses a kind of more bags to synchronize full-automatic culture medium of edible fungus bagging, filler, compacting punching all-in-one machine, it belongs to the equipment for agriculturally producing edible mushroom.Equipped with a central turntable, four groups of feed units are evenly arranged on central turntable, every group of feed unit includes several feed openings, is fixed with bagging cylinder, presss from both sides in bagging cylinder peripheral hardware marsupial the lower surface of central turntable is corresponding with each feed opening, along central turntable surrounding be successively arranged bag taking open a bag bagging grab it is packed set, filler device, compacting perforating device and bag apparatus out.It forms culture medium of edible fungus and automatically takes out sack, automatically open sack, catch sack automatically, the Multi-station synchronous of automatic bag sheathing, automatic bagging carries out, more bags of the station automatically working mechanisms carried out jointly.This equipment can be combined with PC, remote console etc., form the dustless work of automation of remote computer controling.

Description

A kind of culture medium of edible fungus bagging filling compaction punching all-in-one machine
Technical field
The present invention relates to a kind of edible mushroom culture device, especially a kind of culture medium of edible fungus bagging filling compaction punching one Body machine.
Background technique
It is to operate completion by hand by edible mushroom peasant from the pack of original culture medium of edible fungus so far, so there are dresses The problems such as bag is elastic different, and weight does not wait, thus directly influence the production quality and yield height of edible mushroom;Not only in this way, And waste of manpower resource, improve production cost.For this purpose, people have invented sack filling machine for edible fungus culture media, rushed using mechanical Pressure realizes the automatic bagging of culture medium of edible fungus.But the processes such as its bag taking, bagging, which are appointed, so to be needed to be manually operated to complete, and And author person must be experienced operator, otherwise can not keep up with mechanical rhythm.This industrialized production also needs a large amount of height The cooperation of labor-intensive work power, whole process need the operation of multiple experienced operators.Then culture medium of edible fungus is produced to cover automatically Bag, charging, bundling machine.But have become the universal epoch in nowadays the factorial production edible mushroom, single bag of culture medium of edible fungus is certainly Dynamic bagging, charging, bundling machine can not adapt to present production requirement.It takes up a large area, and needs operator more, separate unit Equipment yield there is no the pack amount than old-fashioned experienced operator promoted how much, and fixed lock bag mechanism cannot be applicable in various The factorial production of different edible mushrooms.
Summary of the invention
The technical problems to be solved in view of the defects of the present invention is to propose a kind of automatic bag takings, beat automatically Opened mouth catches sack, automatic charge, more bags of full-automatic culture medium of edible fungus bagging filling compactions of automatic compacting punching automatically Punch all-in-one machine.
The technical problem to be solved by the present invention is to what is be achieved through the following technical solutions, a kind of culture medium of edible fungus bagging Filling compaction punches automatic one machine, its main feature is that: it is equipped with a central turntable, is evenly arranged on central turntable Four groups of feed units, every group of feed unit include several feed openings, the lower surface in central turntable and each feed opening pair That answers is fixed with bagging cylinder, presss from both sides in bagging cylinder peripheral hardware marsupial,
Along central turntable surrounding be successively arranged bag taking open a bag bagging grab it is packed set, filler device, compacting perforating device and Bag apparatus out,
Bag taking opens bag bagging and grabs packed set including the bag taking bag openning body below centrally disposed turntable with setting in Bag mechanism is grabbed above the turntable of centre,
The bag taking bag openning body includes combining with the one-to-one sucker of bagging cylinder of every group of feed unit, sucker combination Including fixing sucking disk and movable suction, fixing sucking disk is arranged in bagging cylinder side-lower, and the side opposite with fixing sucking disk is provided with Oscillating cylinder, the movable suction are mounted in the end of oscillating cylinder piston rod, are equipped with bag storehouse in the lower section of oscillating cylinder;
The bag mechanism of grabbing includes grabbing bag rack and the one-to-one grappling fixture of feed opening with feed unit, grappling fixture Top on crossbeam, is grabbed the lifting cylinder in bag rack and connected with being mounted in by standpipe above crossbeam, and the two of crossbeam Hold sliding sleeve in vertically arranged guide post, the guide post, which is installed on, grabs in bag rack,
The grappling fixture includes opening a bag pawl bottom plate, opening bag pawl top plate and be arranged and opening bag pawl bottom plate and opening between bag pawl top plate A circle open a bag pawl and refer to, open the inside that bag pawl refers to and be equipped with hinged otic placode, hinged otic placode by connecting plate respectively with open a bag pawl bottom plate Bag pawl top plate is hinged with opening, and is equipped on the bagging cylinder and opens a bag pawl and refer to corresponding vertical slot;Core is equipped in above-mentioned standpipe Axis, the lower end of mandrel connect with a bag pawl bottom plate of opening for grappling fixture, and the upper end of mandrel connects with a bag cylinder is grabbed;
The filler device is equipped with feed bin, and pin type rotary unloading machine, the feed opening of feed bin are housed at the feed opening of feed bin Cooperate with the upper surface slide of central turntable,
It is compacted the perforating mechanism and centrally disposed turntable lower part that perforating device includes centrally disposed turntable top Embrace bag mechanism,
Perforating mechanism includes punching rack and the one-to-one punch of feed opening with feed unit, is filled on punch There is squeeze board, punch upper end is in press beam, and the both ends of press beam are connected by guide sleeve and guide post with punching rack, above press beam Connect with the punching cylinder in punching rack,
Described armful of bag mechanism includes two clamping plates of backing board and left and right, pairs of on the opposite face of two clamping plates in left and right to set It is equipped with arc-shaped armful of bag plate.
The technical problem to be solved in the present invention can also further realize by the following technical programs, in adjacent two mandrel Top attachment beam is housed, grab bag cylinder on the attachment beam, be equipped on attachment beam grab bag cylinder piston rod pass through it is logical Hole, the piston rod for grabbing bag cylinder passes through through-hole and lifting grappling fixture is realized in attachment beam cooperation.
The technical problem to be solved in the present invention can also further realize by the following technical programs, in the lower end of standpipe Elastic buffering mechanism is equipped between grappling fixture.
The technical problem to be solved in the present invention can also further realize by the following technical programs, open a bag pawl bottom plate And open and be cased with limit casing on mandrel between bag pawl top plate, when grabbing bag air cylinder lifting grappling fixture, the length of limit casing is determined The distance of promotion opens the opening amplitude that bag pawl refers to limit.
The technical problem to be solved in the present invention can also further realize by the following technical programs, in punch and pressure Spin mechanics are equipped between beam, the spin mechanics include the outer cylinder being fixed below press beam, and the top of punch is mounted in outer cylinder It is interior, at the top of the top of punch and outer cylinder between spring is housed, be provided with helicla flute on the barrel of outer cylinder, the top of punch is set There is the sliding block with helicla flute cooperation.
The technical problem to be solved in the present invention can also further realize by the following technical programs, and described goes out to pack Set the conveyer belt including centrally disposed turntable lower part and the trigger mechanism with bag folder mechanism for opening/closing cooperation.
Compared with prior art, the present invention being equipped with a central turntable, there are four the machines of station for central turntable surrounding Frame forms a kind of more bags and synchronizes full-automatic culture medium of edible fungus bagging, filler, compacting punching, output all-in-one machine.To realize Culture medium of edible fungus automatically opens sack, and automatic bag sheathing, automatic folder bag, automated packing, automatic compacting punching, automatic send out are completed Medium package more bags of same processes, multi-process with movement modernization automation equipment.This equipment can be with PC, long-range Station etc. combines, and forms the dustless work of automation of remote computer controling.
Detailed description of the invention
Fig. 1 is structure diagram of the invention;
Fig. 2 is the structure diagram of central turntable;
Fig. 3 opens bag bagging for bag taking and grabs the packed structure diagram set;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the structure diagram of grappling fixture;
Fig. 6 is the structure diagram of filler device;
Fig. 7 is the structure diagram for being compacted perforating device;
Fig. 8 is the left view of Fig. 7;
Fig. 9 is the top view of Fig. 7;
Specific embodiment
A kind of culture medium of edible fungus bagging filling compaction punching automatic one machine is equipped with a central turntable 3, in Four groups of feed units are evenly arranged on the turntable 3 of centre, every group of feed unit includes several feed openings, in central turntable Lower surface is corresponding with each feed opening to be fixed with bagging cylinder 5, presss from both sides 7 in 5 peripheral hardware marsupial of bagging cylinder,
Bag taking is successively arranged along central 3 surrounding of turntable opens a bag bagging and grab packed set 1, filler device 2, compacting perforating device 4 and bag apparatus out,
Bag taking open bag bagging grab it is packed set including below centrally disposed turntable bag taking bag openning body 13 and setting exist Bag mechanism is grabbed above central turntable,
The bag taking bag openning body 13 includes combining with the one-to-one sucker of bagging cylinder of every group of feed unit, sucker group Closing includes fixing sucking disk 17 and movable suction 15, and the setting of fixing sucking disk 17 is opposite with fixing sucking disk 17 in bagging cylinder side-lower Side is provided with oscillating cylinder 16, and the movable suction 15 is mounted in the end of 16 piston rod of oscillating cylinder, in oscillating cylinder 16 Lower section is equipped with bag storehouse 14;
The bag mechanism of grabbing includes grabbing bag rack 10 and the one-to-one grappling fixture 12 of feed opening with feed unit, is grabbed First 12 top is mounted on a crossbeam 8 by standpipe 20, above crossbeam 8 and mounted in 9 phase of lifting cylinder grabbed in bag rack It connects, for the both ends sliding sleeve of crossbeam 8 in vertically arranged guide post 11, the guide post 11, which is installed on, grabs bag rack 10 On,
The grappling fixture 12 includes opening a bag pawl bottom plate 25, opening bag pawl top plate 28 and be arranged and opening bag pawl bottom plate and opening a bag pawl top A circle between plate opens a bag pawl and refers to 27, opens bag pawl and refers to that 27 inside is equipped with hinged otic placode 26, hinged otic placode 26 passes through connecting plate 23 Respectively with open bag pawl bottom plate 25 and open bag pawl top plate 28 hinged, be equipped on the bagging cylinder 5 and open a bag pawl and refer to that 27 is corresponding perpendicular Slot;Mandrel 21 is equipped in above-mentioned standpipe 20, the lower end of mandrel 21 connects with a bag pawl bottom plate 25 of opening for grappling fixture, mandrel 21 it is upper It holds and grabs bag cylinder 18 and connect;
The filler device is equipped with feed bin 30, and pin type rotary unloading machine 29 is housed at the feed opening of feed bin 30, feed bin The upper surface slide of feed opening and central turntable cooperates, and is equipped with material scraping plate 31 in the back side edge of the feed opening of feed bin,
It is compacted the perforating mechanism and centrally disposed turntable lower part that perforating device includes centrally disposed turntable top Embrace bag mechanism,
Perforating mechanism includes punching rack and the one-to-one punch 37 of feed opening with feed unit, punch 37 Upper that squeeze board 36 is housed, for 37 upper end of punch in press beam 33, the both ends of press beam 33 pass through guide sleeve 32 and guide post and puncher Frame connects, and 33 top of press beam connects with the punching cylinder 34 in punching rack,
Described armful of bag mechanism includes two clamping plates 38 of backing board 39 and left and right, on the opposite face of two clamping plates in left and right in pairs Be provided with arc-shaped armful of bag plate 40.
Attachment beam 19 is housed on the top of adjacent two mandrel, bag cylinder 18 is grabbed on attachment beam 19, on attachment beam 19 Equipped with the through-hole that the piston rod for grabbing bag cylinder 18 passes through, the piston rod for grabbing bag cylinder 18 passes through through-hole and attachment beam cooperation is realized and risen Grappling fixture drops.
Elastic buffering mechanism 22 is equipped between the lower end and grappling fixture 12 of standpipe 20.
It is cased with limit casing 24 on the mandrel between bag pawl top plate 28 opening bag pawl bottom plate 25 and opening, a bag air cylinder lifting is grabbed and grabs When head, the length of limit casing 24 determines out the opening amplitude that bag pawl refers to.
Spin mechanics 35 are equipped between punch 37 and press beam 33, the spin mechanics include being fixed below press beam Outer cylinder, the top of punch in outer cylinder, at the top of the top of punch and outer cylinder between spring is housed, on the barrel of outer cylinder It is provided with helicla flute, the top of punch is equipped with the sliding block cooperated with helicla flute.
Described goes out the conveyer belt and cooperate with bag folder mechanism for opening/closing 6 that bag apparatus includes centrally disposed turntable lower part Trigger mechanism.
The rotation of central turntable, wherein one group of feed unit alignment bag taking opens a bag bagging and grabs a bag station, by vacuum chuck from A sack is taken out in cartridge-type bag storehouse, sucker combination opens bag to suction, grabs bag mechanism decline, and grappling fixture is passed through by stretching out in bagging cylinder Be located at mandrel upper end grabs a bag air cylinder lifting mandrel, rises to drive and open bag pawl bottom plate, then opens a bag pawl and refer to opening, catch bag Son;Then bag mechanism rising is grabbed, bag pawl is opened and refers to that the vertical slot on bagging cylinder rises, then sack covers outside bagging cylinder, completes bagging Process, when sack encounters bag folder trigger, bag clamps sack.
The feed unit for packaging sack goes to filler station and charges, and built-in pin type rotary unloading machine, will train in bag storehouse Feeding base is uniformly smashed, and filler is accelerated.After the completion of filler, central turntable is rotated, and the feed opening of feed bin is upper with central turntable Surface is slidably matched, to seal feed opening, and is equipped with material scraping plate in the back side edge of the feed opening of feed bin, charging aperture is scraped It is flat.
Fully charged feed unit goes to compacting punching station, carries out punching and compacting operation.It is right below to embrace bag mechanism The sack circumferential direction for filling culture medium of edible fungus is held firmly, and backing board holds sack bottom, prevents broken bag.Punch is in the same of punching When, have the function of interior flexible and spin, highly, preposition squeeze board, fixed material compacting height facilitates factory for automatic adjustment punching Metaplasia produces, unified standardized.
Feed unit after punching compacting goes to out position of undertaking to perform work within a time limit and according to specifications, and the trigger mechanism of bag folder is opened in triggering, and bag folder is opened, material bag It falls and transports on the conveyor belt.
Realize the more bags of synchronous fully automatic baggings, filler, compacting punching, output institutional operation of culture medium of edible fungus.

Claims (5)

1. a kind of culture medium of edible fungus bagging filling compaction punches all-in-one machine, it is characterised in that: it is equipped with a central turntable, Four groups of feed units are evenly arranged on central turntable, every group of feed unit includes several feed openings, in central turntable Lower surface it is corresponding with each feed opening be fixed with bagging cylinder, bagging cylinder peripheral hardware marsupial press from both sides, along central turntable surrounding according to It is secondary be equipped with bag taking open a bag bagging grab it is packed set, filler device, compacting perforating device and bag apparatus out, bag taking open a bag bagging grab it is packed The bag mechanism of grabbing above including the bag taking bag openning body and centrally disposed turntable below centrally disposed turntable is set, it is described Bag taking bag openning body includes combining with the one-to-one sucker of bagging cylinder of every group of feed unit, and sucker combination includes fixing sucking disk And movable suction, fixing sucking disk are arranged in bagging cylinder side-lower, the side opposite with fixing sucking disk is provided with oscillating cylinder, described Movable suction is mounted in the end of oscillating cylinder piston rod, is equipped with bag storehouse in the lower section of oscillating cylinder;The bag mechanism of grabbing includes grabbing The top of bag rack and the one-to-one grappling fixture of feed opening with feed unit, grappling fixture is mounted on a crossbeam by standpipe, Connect above crossbeam with mounted in grabbing the lifting cylinder in bag rack, the both ends sliding sleeve of crossbeam is mounted in vertically arranged guide post On, the guide post, which is installed on, grabs in bag rack, and the grappling fixture includes opening a bag pawl bottom plate, opening bag pawl top plate and be arranged and opening Bag pawl bottom plate and the circle for opening between bag pawl top plate are opened a bag pawl and are referred to, open the inside that bag pawl refers to and are equipped with hinged otic placode, hinged otic placode is logical Cross connecting plate respectively with open bag pawl bottom plate and open bag pawl top plate it is hinged, be equipped on the bagging cylinder with open a bag pawl refer to it is corresponding perpendicular Slot;Mandrel is equipped in above-mentioned standpipe, the lower end of mandrel connects with a bag pawl bottom plate of opening for grappling fixture, the upper end of mandrel and grabs a bag gas Cylinder connects;The filler device be equipped with feed bin, at the feed opening of feed bin be equipped with pin type rotary unloading machine, the feed opening of feed bin with The upper surface slide of central turntable cooperates, and is equipped with material scraping plate in the back side edge of the feed opening of feed bin, is compacted perforating device packet The perforating mechanism on centrally disposed turntable top and armful bag mechanism of centrally disposed turntable lower part are included, perforating mechanism includes Rack and the one-to-one punch of feed opening with feed unit are punched, squeeze board, punch upper end are housed on punch In press beam, the both ends of press beam are connected by guide sleeve and guide post with punching rack, above press beam and in punching rack Punching cylinder connects, and spin mechanics is equipped between punch and press beam, the spin mechanics include being fixed below press beam Outer cylinder, the top of punch in outer cylinder, at the top of the top of punch and outer cylinder between spring is housed, on the barrel of outer cylinder It is provided with helicla flute, the top of punch is equipped with the sliding block cooperated with helicla flute, and described armful of bag mechanism includes backing board and left and right two A clamping plate, it is pairs of on the opposite face of two clamping plates in left and right to be provided with arc-shaped armful of bag plate.
2. culture medium of edible fungus bagging filling compaction according to claim 1 punches all-in-one machine, it is characterised in that: adjacent The top of two mandrels is equipped with attachment beam, grabs bag cylinder on attachment beam, wears on attachment beam equipped with the piston rod for grabbing bag cylinder The through-hole crossed, the piston rod for grabbing bag cylinder passes through through-hole and lifting grappling fixture is realized in attachment beam cooperation.
3. culture medium of edible fungus bagging filling compaction according to claim 1 punches all-in-one machine, it is characterised in that: in standpipe Lower end and grappling fixture between be equipped with elastic buffering mechanism.
4. culture medium of edible fungus bagging filling compaction according to claim 1 punches all-in-one machine, it is characterised in that: opening bag It pawl bottom plate and opens and is cased with limit casing on mandrel between bag pawl top plate.
5. culture medium of edible fungus bagging filling compaction according to claim 1 punches all-in-one machine, it is characterised in that: described Bag apparatus includes the conveyer belt of centrally disposed turntable lower part and the trigger mechanism with bag folder mechanism for opening/closing cooperation out.
CN201710733574.3A 2017-08-24 2017-08-24 A kind of culture medium of edible fungus bagging filling compaction punching all-in-one machine Pending CN109418016A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114402856A (en) * 2022-02-24 2022-04-29 湖南奕晖普斯工业设备有限公司 Flower seedling upper pot soil loading device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102396344A (en) * 2011-07-15 2012-04-04 徐寿海 Automatic edible fungi bag filler
CN103250565A (en) * 2013-05-17 2013-08-21 连云港振兴压力容器有限公司 Edible fungus culture medium bag covering, filling, compacting and punching all-in-one machine
CN103931422A (en) * 2014-04-08 2014-07-23 哈尔滨理工大学 Automatic bag taking, bag sleeving, bagging, bag opening bending and rod insertion all-in-one machine for edible fungi and method
CN105564688A (en) * 2016-01-17 2016-05-11 厦门祺安达自动化设备有限公司 Full-automatic fungus bag production line for edible fungi
CN106613315A (en) * 2016-10-11 2017-05-10 吴爱兵 Automatic bagging, feeding and discharging all-in-one machine for edible mushrooms

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102396344A (en) * 2011-07-15 2012-04-04 徐寿海 Automatic edible fungi bag filler
CN103250565A (en) * 2013-05-17 2013-08-21 连云港振兴压力容器有限公司 Edible fungus culture medium bag covering, filling, compacting and punching all-in-one machine
CN103931422A (en) * 2014-04-08 2014-07-23 哈尔滨理工大学 Automatic bag taking, bag sleeving, bagging, bag opening bending and rod insertion all-in-one machine for edible fungi and method
CN105564688A (en) * 2016-01-17 2016-05-11 厦门祺安达自动化设备有限公司 Full-automatic fungus bag production line for edible fungi
CN106613315A (en) * 2016-10-11 2017-05-10 吴爱兵 Automatic bagging, feeding and discharging all-in-one machine for edible mushrooms

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114402856A (en) * 2022-02-24 2022-04-29 湖南奕晖普斯工业设备有限公司 Flower seedling upper pot soil loading device

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