CN109410176B - Method and device for monitoring assembly state of goods shelf and storage medium - Google Patents
Method and device for monitoring assembly state of goods shelf and storage medium Download PDFInfo
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- CN109410176B CN109410176B CN201811139908.5A CN201811139908A CN109410176B CN 109410176 B CN109410176 B CN 109410176B CN 201811139908 A CN201811139908 A CN 201811139908A CN 109410176 B CN109410176 B CN 109410176B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/30—Determination of transform parameters for the alignment of images, i.e. image registration
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/06—Protocols specially adapted for file transfer, e.g. file transfer protocol [FTP]
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/30—Subject of image; Context of image processing
- G06T2207/30232—Surveillance
Abstract
The embodiment of the invention discloses a method and a device for monitoring the assembly state of a goods shelf and a computer readable storage medium, which are used for acquiring the coordinate value of the goods shelf of a target goods shelf; and monitoring whether the coordinate value of the shelf exceeds a preset fence range. If yes, acquiring image information of the target shelf; and carrying out image analysis on the image information according to a pre-stored reference image so as to determine the assembling state of the target shelf. According to the technical scheme, the image information of the target shelf is collected according to the change time of the position information of the target shelf, and the automatic detection of the assembling state of the target shelf is realized by analyzing the image information. Compared with the prior art that the target shelf is inspected manually, the method reduces occupation of manpower resources and improves detection efficiency of shelf assembly state. And the situation that the target shelf is moved out of the range of the preset fence without being finished with loading or unloading operation is effectively reduced.
Description
Technical Field
The invention relates to the technical field of shelf transportation, in particular to a method and a device for monitoring the assembly state of a shelf and a computer readable storage medium.
Background
In fabricated buildings, prefabricated components are manufactured in a factory and then loaded onto pallets for transport. The racks have their respective storage locations from which they can be lifted or transported to another location when the components in the racks are removed.
In the case of unloading the shelves, the number of shelves stored in the storage location is often large, and in actual operation, when a plurality of shelves need to be unloaded, the unloading may be missed. For example, when components in 10 shelves need to be unloaded, there may be a situation that components in a certain shelf or some shelves remain, or the unloading operation is not performed on a certain shelf or some shelves, and the number of the obtained components cannot meet the actual requirement, which may adversely affect the subsequent application.
In the prior art, in order to prevent the goods shelves from being missed in loading and unloading, a manual inspection mode is adopted to manually inspect the goods shelves for loading or unloading, but the manual inspection usually takes much time.
Therefore, how to improve the detection efficiency of the shelf assembly state is a problem to be solved urgently by the technical personnel in the field.
Disclosure of Invention
The embodiment of the invention aims to provide a method and a device for monitoring the assembly state of a goods shelf and a computer-readable storage medium, which can improve the detection efficiency of the assembly state of the goods shelf.
In order to solve the above technical problem, an embodiment of the present invention provides a method for monitoring an assembly state of a shelf, including:
acquiring a shelf coordinate value of a target shelf;
monitoring whether the shelf coordinate value exceeds a preset fence range;
if yes, acquiring image information of the target shelf;
and carrying out image analysis on the image information according to a pre-stored reference image so as to determine the assembling state of the target shelf.
Optionally, performing image analysis on the image information according to a pre-stored reference image to determine the assembly state of the target shelf includes:
judging whether the image information is matched with a pre-stored reference image;
if so, judging that the target shelf is in an empty box state;
if not, the target shelf is judged to be in a loading state.
Optionally, the method further includes:
and when the target shelf is judged to be in the loading state, giving an alarm.
Optionally, the method further includes:
when the target shelf is determined to be in the loaded state, the image information is compared with a pre-stored component image to determine the type of component mounted in the target shelf.
The embodiment of the invention also provides a device for monitoring the assembly state of the goods shelf, which comprises an acquisition unit, a monitoring unit, a collection unit and a determination unit;
the acquisition unit is used for acquiring a shelf coordinate value of the target shelf;
the monitoring unit is used for judging whether the shelf coordinate value exceeds a preset fence range; if yes, triggering the acquisition unit;
the acquisition unit is used for acquiring the image information of the target shelf;
the determining unit is used for carrying out image analysis on the image information according to a pre-stored reference image so as to determine the assembling state of the target shelf.
Optionally, the determining unit is specifically configured to determine whether the image information matches a pre-stored reference image; if so, judging that the target shelf is in an empty box state; if not, the target shelf is judged to be in a loading state.
Optionally, the system further comprises a prompt unit;
and the prompting unit is used for giving an alarm prompt when the target shelf is judged to be in the loading state.
Optionally, the device further comprises a comparison unit;
and the comparison unit is used for comparing the image information with a prestored component image to determine the type of the component assembled in the target shelf when the target shelf is determined to be in the loading state.
The embodiment of the invention also provides a device for monitoring the assembly state of the goods shelf, which comprises:
a memory for storing a computer program;
a processor for executing said computer program to carry out the steps of the method of monitoring the assembly status of a shelf as described above.
An embodiment of the present invention further provides a computer-readable storage medium, where a computer program is stored on the computer-readable storage medium, and when the computer program is executed by a processor, the steps of the method for monitoring the shelf assembly state are implemented as described above.
According to the technical scheme, the shelf coordinate value of the target shelf is obtained; and monitoring whether the coordinate value of the shelf exceeds a preset fence range. When the target shelf is loaded or unloaded, the target shelf needs to be moved away from the range of the preset fence, so that when the coordinate value of the shelf is monitored to exceed the range of the preset fence, the image information of the target shelf can be collected for detecting the assembly state of the target shelf; and carrying out image analysis on the image information according to a pre-stored reference image so as to determine the assembling state of the target shelf. According to the technical scheme, the image information of the target shelf is collected according to the change time of the position information of the target shelf, and the automatic detection of the assembling state of the target shelf is realized by analyzing the image information. Compared with the prior art that the target shelf is inspected manually, the method reduces occupation of manpower resources and improves detection efficiency of shelf assembly state. And the situation that the target shelf is moved out of the range of the preset fence without being finished with loading or unloading operation is effectively reduced.
Drawings
In order to illustrate the embodiments of the present invention more clearly, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained by those skilled in the art without inventive effort.
FIG. 1 is a flow chart of a method for monitoring shelf assembly status according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an apparatus for monitoring the assembly state of a shelf according to an embodiment of the present invention;
fig. 3 is a schematic hardware structure diagram of an apparatus for monitoring an assembly state of a shelf according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative work belong to the protection scope of the present invention.
In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Next, a method for monitoring the shelf assembly state according to an embodiment of the present invention will be described in detail. Fig. 1 is a flowchart of a method for monitoring a shelf assembly status according to an embodiment of the present invention, where the method includes:
s101: and acquiring a shelf coordinate value of the target shelf.
In practical application, the number of shelves to be transported is often large, each shelf is processed in a similar manner, and in the embodiment of the present invention, a method for monitoring the shelf assembly state is described by taking any one of all shelves to be transported, i.e., a target shelf, as an example.
In specific implementation, a positioning device may be disposed on the target shelf, and the positioning device may be configured to acquire current location information of the target shelf, that is, a current shelf coordinate value of the target shelf, and send the acquired shelf coordinate value to a server of the shelf monitoring center.
The positioning device can acquire shelf coordinate values in real time and send the shelf coordinate values to the server; the positioning device can also collect shelf coordinate values after receiving the instruction information sent by the server and feed the shelf coordinate values back to the server.
S102: and monitoring whether the coordinate value of the shelf exceeds a preset fence range.
After the pallet is transported to the destination, the components in the pallet need to be taken out, and the pallet with the components taken out needs to be removed from the destination, so that the pallet can be put into subsequent assembly.
The information such as the boundary line and the area size of the destination place belongs to known information, a fence range corresponding to the destination place can be established in advance according to the boundary of the destination place, and the fence range is stored in the server.
And when the shelf coordinate value of the target shelf is within the preset fence range, indicating that the target shelf is not moved out of the destination place. When the shelf coordinate value of the target shelf exceeds the preset fence range, it indicates that the target shelf has been moved out of the destination location, and in order to monitor the shelf assembly state, S103 may be entered.
S103: and acquiring image information of the target shelf.
When the shelf coordinate value of the target shelf exceeds the range of the preset fence, the target shelf is in an empty box state, and image information in the box body of the target shelf can be collected through the camera at the moment.
In the embodiment of the invention, a camera can be arranged on the target shelf, or a camera can be arranged on a lifting appliance for lifting the target shelf, so as to acquire the image information of the interior of the box body after the target shelf unloads the component.
The camera and the server of the target shelf monitoring center are in communication connection, and collected image information can be transmitted to the server, so that the server can analyze the current assembly state of the target shelf conveniently.
S104: and carrying out image analysis on the image information according to a pre-stored reference image so as to determine the assembling state of the target shelf.
The reference image stored in advance in the server may be an image when the target shelf is in an empty state.
In a specific implementation, it may be determined whether the image information matches a pre-stored reference image.
For the implementation process of image matching, reference may be made to the prior art, and details thereof are not repeated here.
When the acquired image information is matched with the pre-stored reference image, the unloading of the components in the target shelf is completed, and the target shelf can be judged to be in an empty box state.
When the collected image information does not match with the prestored reference image, the unloading task of the component in the target shelf is not completed, and at the moment, the target shelf can be judged to be in the loading state.
According to the technical scheme, the shelf coordinate value of the target shelf is obtained; and monitoring whether the coordinate value of the shelf exceeds a preset fence range. When the target shelf is loaded or unloaded, the target shelf needs to be moved away from the range of the preset fence, so that when the coordinate value of the shelf is monitored to exceed the range of the preset fence, the image information of the target shelf can be collected for detecting the assembly state of the target shelf; and carrying out image analysis on the image information according to a pre-stored reference image so as to determine the assembling state of the target shelf. According to the technical scheme, the image information of the target shelf is collected according to the change time of the position information of the target shelf, and the automatic detection of the assembling state of the target shelf is realized by analyzing the image information. Compared with the prior art that the target shelf is inspected manually, the method reduces occupation of manpower resources and improves detection efficiency of shelf assembly state. And the situation that the target shelf is moved out of the range of the preset fence without being finished with loading or unloading operation is effectively reduced.
The above description is given by taking the unloading process of the target shelf as an example, and after the target shelf completes the unloading task of the component, the target shelf should be in an empty box state. If the target shelf is detected to be in the loading state at the moment, the target shelf does not finish the unloading task.
In order to avoid the loss of the component, when the target shelf is determined to be in the loading state, an alarm prompt may be given.
Through setting up the suggestion mechanism, when the uninstallation task was not accomplished to the goods shelves, can in time remind the staff to the staff can in time take out the component in the goods shelves, the effectual component of having avoided in the goods shelves does not take out, just shifts out the goods shelves from the destination place, causes the condition of component disappearance to take place.
When the target shelf is in the loaded state, it is described that there is a member that has not been taken out of the target shelf. The types of the components are various, so that workers can intuitively know the types of the components, and when the target shelf is in a loading state, the image information and the pre-stored component image can be compared to determine the type of the components assembled in the target shelf.
In the above description, the target rack unloading means is taken as an example, and the unloading state is detected. The technical scheme is also suitable for the process of loading the components on the goods shelf, the principle is similar, and the detailed description is omitted.
Fig. 2 is a schematic structural diagram of an apparatus for monitoring a shelf assembly state according to an embodiment of the present invention, where the apparatus includes an obtaining unit 21, a monitoring unit 22, a collecting unit 23, and a determining unit 24;
an acquisition unit 21 configured to acquire a shelf coordinate value of a target shelf;
the monitoring unit 22 is used for judging whether the shelf coordinate value exceeds a preset fence range; if yes, triggering an acquisition unit;
the acquisition unit 23 is used for acquiring image information of the target shelf;
the determination unit 24 is configured to perform image analysis on the image information according to a pre-stored reference image to determine the assembly state of the target shelf.
Optionally, the determining unit is specifically configured to determine whether the image information matches a pre-stored reference image; if yes, judging that the target shelf is in an empty box state; if not, the target shelf is judged to be in the loading state.
Optionally, the system further comprises a prompt unit;
and the prompting unit is used for giving an alarm prompt when the target shelf is judged to be in the loading state.
Optionally, the device further comprises a comparison unit;
and a comparison unit for comparing the image information with a pre-stored component image to determine the type of the component mounted in the target shelf when the target shelf is determined to be in the loading state.
The description of the features in the embodiment corresponding to fig. 2 may refer to the related description of the embodiment corresponding to fig. 1, and is not repeated here.
According to the technical scheme, the shelf coordinate value of the target shelf is obtained; and monitoring whether the coordinate value of the shelf exceeds a preset fence range. When the target shelf is loaded or unloaded, the target shelf needs to be moved away from the range of the preset fence, so that when the coordinate value of the shelf is monitored to exceed the range of the preset fence, the image information of the target shelf can be collected for detecting the assembly state of the target shelf; and carrying out image analysis on the image information according to a pre-stored reference image so as to determine the assembling state of the target shelf. According to the technical scheme, the image information of the target shelf is collected according to the change time of the position information of the target shelf, and the automatic detection of the assembling state of the target shelf is realized by analyzing the image information. Compared with the prior art that the target shelf is inspected manually, the method reduces occupation of manpower resources and improves detection efficiency of shelf assembly state. And the situation that the target shelf is moved out of the range of the preset fence without being finished with loading or unloading operation is effectively reduced.
Fig. 3 is a schematic hardware structure diagram of an apparatus 30 for monitoring a shelf assembly state according to an embodiment of the present invention, including:
a memory 31 for storing a computer program;
a processor 32 for executing said computer program for carrying out the steps of the method of monitoring the assembly status of a shelf as described above.
An embodiment of the present invention further provides a computer-readable storage medium, where a computer program is stored on the computer-readable storage medium, and when the computer program is executed by a processor, the steps of the method for monitoring the shelf assembly state are implemented as described above.
The method, the apparatus and the computer-readable storage medium for monitoring the shelf assembly status according to the embodiments of the present invention are described in detail above. The embodiments are described in a progressive manner in the specification, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Those of skill would further appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the various illustrative components and steps have been described above generally in terms of their functionality in order to clearly illustrate this interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The steps of a method or algorithm described in connection with the embodiments disclosed herein may be embodied directly in hardware, in a software module executed by a processor, or in a combination of the two. A software module may reside in Random Access Memory (RAM), memory, Read Only Memory (ROM), electrically programmable ROM, electrically erasable programmable ROM, registers, hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art.
Claims (10)
1. A method of monitoring the assembly status of a shelf, comprising:
acquiring a shelf coordinate value of a target shelf; the target shelf is any one of all shelves to be transported; taking out the components in the shelf after the shelf is transported to a destination place;
monitoring whether the shelf coordinate value exceeds a preset fence range; establishing a preset fence range corresponding to the destination place according to the boundary of the destination place;
if yes, acquiring image information of the target shelf;
and carrying out image analysis on the image information according to a pre-stored reference image so as to determine the assembling state of the target shelf.
2. The method of claim 1, wherein image analyzing the image information to determine the assembly status of the target shelf according to a pre-stored reference image comprises:
judging whether the image information is matched with a pre-stored reference image;
if so, judging that the target shelf is in an empty box state;
if not, the target shelf is judged to be in a loading state.
3. The method of claim 2, further comprising:
and when the target shelf is judged to be in the loading state, giving an alarm.
4. The method of claim 2, further comprising:
when the target shelf is determined to be in the loaded state, the image information is compared with a pre-stored component image to determine the type of component mounted in the target shelf.
5. The device for monitoring the assembly state of the goods shelf is characterized by comprising an acquisition unit, a monitoring unit, a collection unit and a determination unit;
the acquisition unit is used for acquiring a shelf coordinate value of the target shelf; the target shelf is any one of all shelves to be transported; taking out the components in the shelf after the shelf is transported to a destination place;
the monitoring unit is used for judging whether the shelf coordinate value exceeds a preset fence range; establishing a preset fence range corresponding to the destination place according to the boundary of the destination place; if yes, triggering the acquisition unit;
the acquisition unit is used for acquiring the image information of the target shelf;
the determining unit is used for carrying out image analysis on the image information according to a pre-stored reference image so as to determine the assembling state of the target shelf.
6. The apparatus according to claim 5, wherein the determining unit is specifically configured to determine whether the image information matches a pre-stored reference image; if so, judging that the target shelf is in an empty box state; if not, the target shelf is judged to be in a loading state.
7. The apparatus of claim 6, further comprising a prompting unit;
and the prompting unit is used for giving an alarm prompt when the target shelf is judged to be in the loading state.
8. The apparatus of claim 6, further comprising a comparison unit;
and the comparison unit is used for comparing the image information with a prestored component image to determine the type of the component assembled in the target shelf when the target shelf is determined to be in the loading state.
9. An apparatus for monitoring the assembly status of a shelf, comprising:
a memory for storing a computer program;
processor for executing said computer program for carrying out the steps of the method of monitoring the shelf assembly status according to any one of claims 1 to 4.
10. A computer-readable storage medium, characterized in that a computer program is stored on the computer-readable storage medium, which computer program, when being executed by a processor, carries out the steps of the method of monitoring a shelf assembly status according to any one of claims 1 to 4.
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| CN201811139908.5A CN109410176B (en) | 2018-09-28 | 2018-09-28 | Method and device for monitoring assembly state of goods shelf and storage medium |
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| CN201811139908.5A CN109410176B (en) | 2018-09-28 | 2018-09-28 | Method and device for monitoring assembly state of goods shelf and storage medium |
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| CN110020809A (en) * | 2019-04-12 | 2019-07-16 | 中民筑友智能装备科技有限公司 | A kind of framework of steel reinforcement detection method, device, equipment and readable storage medium storing program for executing |
| CN113065410A (en) * | 2021-03-10 | 2021-07-02 | 广州云从鼎望科技有限公司 | Intelligent control method, system, medium and device for container drawing process |
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