CN109406522A - Multi-functional automatic detecting platform based on machine vision technique - Google Patents
Multi-functional automatic detecting platform based on machine vision technique Download PDFInfo
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- CN109406522A CN109406522A CN201811506924.3A CN201811506924A CN109406522A CN 109406522 A CN109406522 A CN 109406522A CN 201811506924 A CN201811506924 A CN 201811506924A CN 109406522 A CN109406522 A CN 109406522A
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- cabinet body
- machine vision
- transmission line
- light source
- plate
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/845—Objects on a conveyor
Abstract
The invention discloses the multi-functional automatic detecting platforms based on machine vision technique, include cabinet body, transmission line system, Machine Vision Inspecting System, control computer, touch screen, PLC controller, the cabinet body includes upper cabinet body and lower cabinet body, the transmission line system is mainly by transmission line, stepper motor, position sensor, stepper motor driver is constituted, the Machine Vision Inspecting System includes the first Machine Vision Inspecting System, second Machine Vision Inspecting System and standby machine vision detection system mounting rack, the control computer controlled machine device visual detection equipment, realize the automatic detection of equipment, the start and stop of the touch screen control transmission line system, the present invention can be directly connected to industrial production line, for product testing, use for laboratory be can be used in technological development and teaching test.
Description
Technical field
The present invention relates to mechanical vision inspection technology fields, more particularly, to multi-functional automatic based on machine vision technique
Detection platform.
Background technique
With the proposition of German Industrial 4.0 and " made in China 2025 " of China, all accelerating development both at home and abroad in recent years
Intelligent Manufacturing Technology, and machine vision technique be considered most important sport technique segment indispensable in intelligent Manufacturing Technology it
One, machine vision technique can make to pass to realize that automated production provides the functions such as visual detection, positioning, identification, guidance
Manufacturing industry of uniting realizes higher automation or even intelligence.
China becomes maximum manufacturing works in the world, various industrial products, life products since with reform and opening-up
The whole world is flowed in China's processing and manufacturing, due to the breakthrough of technology, with the proposition of industry 4.0 and intelligent plant concept, people
Work cost it is higher and higher, many enterprises for the reasons country such as putting forward higher requirements to production efficiency all want in existing equipment
On the basis of be transformed, the further automation for improving production line production equipment reduces production cost, improves production efficiency,
Therefore the change for carrying out part in the production line, will manually replace with machinery equipment, so that it may improve the entire production line originally
Automation, can not only comply with the development need of manufacturing technology, but also can further make full use of existing equipment, can be with
Intelligent plant equipment will be introduced for future to prepare,
Product testing field, vision guide positioning field is very mature by the Development Technology of many years, Ke Yipu
Time apply in production equipment, positioned, drawn for the detection of product appearance size, or for guided robot equipment
Movement is led, therefore manufacture original artificial detection in equipment can be completely replaced with machine visual detection device,
Robot, mechanical arm can also be positioned accurately with machine vision technique completely, and replacement manually works, these are all
The change of part is carried out to existing production line, so that it may greatly improve production efficiency.
As China proposes " made in China 2025 ", in response to the call and policy of national government, many colleges are high
School has all opened up course relevant with intelligence manufacture and profession successively, for cultivating intelligence manufacture in terms of technician, therefore
Need the relevant experiment of a large amount of intelligence manufacture and teaching equipment.
Summary of the invention
In order to overcome the above problem, the invention proposes the multi-functional automatic detecting platform based on machine vision technique, this
Kind machine visual detection device has carried out modular design based on machine vision technique, has open good, structure
It is simple and compact, it can be used for the automatic improving of plant produced equipment, can be used for universities for cultivating intelligent system
Talent's teaching experimental equipment in terms made from machine vision technique.
The technical solution adopted by the present invention is that: it include: cabinet body, transmission line system, Machine Vision Inspecting System, control calculating
Machine, touch screen, PLC controller；
The cabinet body is made of lower cabinet body and upper cabinet body, and the Machine Vision Inspecting System includes the first machine vision
Detection system, the second Machine Vision Inspecting System and standby machine vision system hanger, the control computer include aobvious
Show device, keyboard and mouse and host；The upper cabinet body is mounted on lower cabinet body, and the transmission line system is mounted on lower cabinet body
On, first Machine Vision Inspecting System, the second Machine Vision Inspecting System and standby machine vision system hanger peace
In upper cabinet body, the display of the control computer system is mounted on the side of upper cabinet body, the keyboard and mouse and
Host is mounted in lower cabinet body, and the touch screen is mounted on the panel of upper cabinet body；
The PLC controller is mounted in lower cabinet body, connection control computer, transmission line system and touch screen；
The Machine Vision Inspecting System connection control computer, is controlled by control computer；
The lower cabinet body includes the first lower turnover panel, the second lower turnover panel, keyboard and mouse box, electrical appliance kit, the first side plate, second
Side plate, upper plate washer, front plate, lower cabinet body frame, the keyboard and mouse box, front plate are located at lower cabinet body frame front side, described
The first lower turnover panel be located at the positive other side of lower cabinet body frame, second lower turnover panel is located at the one of the lower cabinet body frame back side
Side, the electrical appliance kit are located at the other side at the lower cabinet body frame back side, and the overhead gage is located at lower cabinet body frame top, and described
Side plate and the second side plate are located at the two sides of lower cabinet body frame；
The upper cabinet body includes front panel, rear panel, third side plate, the 4th side plate, top panel, upper cabinet body frame, described
Front panel be located at the front of upper cabinet body frame, the rear panel is located at behind upper cabinet body frame, the third side plate, the 4th
Side plate is located at the two sides of upper cabinet body frame, and the upper surface of described plate is located at the top of upper cabinet body frame；
The transmission line system includes first transmission line, second transmission line, the first stepper assemblies, the second stepping electricity
Thermomechanical components, pallet, detachable guide pad, first position sensor, second position sensor, the first stepper motor driver,
Second stepper motor driver, the first transmission line and second transmission line are mounted on the top of lower cabinet body, and parallel
Column, both ends are connected by detachable guide pad, and first stepper assemblies are mounted on the outside one of first transmission line
Side, the first position sensor are mounted on side on the inside of first transmission line, and the second stepper motor component is mounted on
The outside side of second transmission line, the second position sensor are mounted on side on the inside of second transmission line, and described first
Stepper motor driver and second stepper motor driver are mounted in the electrical appliance kit of lower cabinet body；
First Machine Vision Inspecting System is mainly by NI Vision Builder for Automated Inspection hanger, first camera mounting rack, first
Light source mounting rack, the first industrial intelligent camera, first annular light source, first light source controller are constituted, the machine vision system
System hanger is mounted on the inside side of upper cabinet body, and the first camera mounting rack is located at the top of NI Vision Builder for Automated Inspection hanger,
The first light source mounting rack is located at the lower part of NI Vision Builder for Automated Inspection hanger, and first industrial intelligent camera is mounted on
In one camera mounting bracket, the first annular light source is mounted on first light source mounting rack, the first light source controller
It is mounted in lower cabinet body, in the cabinet storehouse between the first lower turnover panel and the second lower turnover panel；
Second Machine Vision Inspecting System includes mounting post, second camera mounting rack, second light source mounting rack, the
Two industrial intelligent cameras, the second annular light source, second light source controller, the mounting post are located in upper cabinet body, and bottom is under
Cabinet body connection, the second camera mounting rack are located at the top of mounting post, and the second light source mounting rack is located at mounting post
Lower part, second industrial intelligent camera is mounted on second camera mounting rack, and second annular light source is mounted on
On two light source mounting racks, the second light source controller is mounted in lower cabinet body, is located at the first lower turnover panel and the second lower turnover panel
Between cabinet storehouse in；
The control computer connects PLC controller, first light source controller, the first industrial intelligent camera, the second light
Source controller, the second industrial intelligent camera, the PLC controller connect touch screen, the first stepper motor driver, second step
Into motor driver, first position sensor, second position sensor.
Further, the upper cabinet body frame and lower cabinet body frame are made using industrial aluminum profile, and lower cabinet body frame is horizontal side
Shape frame, upper cabinet body frame are vertical type square frame.
Further, first lower turnover panel and the second lower turnover panel are made of metal plate steel plate, above band there are two hinge
And padlock；The keyboard and mouse box is plug-type drawer box, and uses invisible handle；The electrical appliance kit is metal plate steel plate
It is made, is plug-type drawer structure, the front plate of the lower cabinet body is made of metal plate steel plate materials, and top is provided with drawer discrepancy
Mouthful, lower part is equipped with transmission line emergency stop switch, control computer switch, light source switch；First side plate of the lower cabinet body and
Second side plate is made of metal plate steel plate, and equipment supply hub, two USB jacks, light source indicator light are equipped on the second side plate
And alarm lamp；The overhead gage of the lower cabinet body is made of metal plate steel plate, is the long square plate of U-shaped, one end is provided with cable hole.
Further, the front panel of the upper cabinet body is made of translucent acrylic board, and top is provided with touch screen peace
Fill hole；The third side plate and the 4th side plate of the upper cabinet body are made of translucent acrylic board；The rear panel by
Translucent acrylic board is made, and has hinge and knob, and the vertical hinged door that can be used as upper cabinet body uses；The upper cabinet body
Top panel is made of metal plate steel plate.
Further, the standby machine vision system hanger is mounted in upper cabinet body, with spare camera mounting bracket and
Standby power source mounting rack, the installation for standby machine vision system.
Further, the transmission line system, both ends be equipped with detachable guide pad for by first transmission line and
Second transmission line connection one closed-loop transmission line of composition.
Further, the PLC controller is reserved with the interface of the communication connected with other controllers.
Further, the control computer is mainly made of display, keyboard and mouse, host, the display
The side of upper cabinet body is mounted on using folding rack, the keyboard and mouse is placed in keyboard and mouse box, the host installation
In cabinet storehouse between the first lower turnover panel and the second lower turnover panel of lower cabinet body, the host is fan-free industrial personal computer.
Further, the detachable guide pad is by outer guide pad, interior guide pad, transmission line fixed slot, transmission
Thread fixing plate, transition sliding block, guide pad mounting plate are constituted, and the outer guide pad is spill semi-circular shape, the interior guiding
Block is convex semi-circular shape, and the outer guide pad, transition sliding block and interior guide pad constitute annular semi-circular track, the guiding
Block mounting plate is located under outer guide pad, and for being connected and fixed detachable guide pad to lower cabinet body, the interior guide pad is logical
It crosses two pieces of transmission thread fixing plates to be separately fixed between first transmission line and second transmission line, the transmission line fixed slot is used
In the end of fixed first transmission line and second transmission line.
Beneficial effects of the present invention:
The present invention is based on the multi-functional automatic detecting platform of machine vision technique, the upper cabinet body is mounted on lower cabinet body
On, the first transmission line, second transmission line, first position sensor, second position sensor are mounted on lower cabinet body, institute
The first Machine Vision Inspecting System, the second Machine Vision Inspecting System and the second NI Vision Builder for Automated Inspection hanger stated are mounted on
In cabinet body, the display of the control computer system is mounted on the side of upper cabinet body, the keyboard and mouse and host peace
In lower cabinet body, the touch screen is mounted on the panel of upper cabinet body, and this structural volume is small, compact to meet industrial production
The working method of assembly line, therefore can be interfaced directly in industrial production line, it replaces artificial in original industrial production line
Testing station is detected, or replaces artificial assembly station after cooperating with industrial robot piece, it is real to can be used for teaching
It tests in room, equipment volume is small, can be directly placed in experimental bench or horizontal table top for testing and imparting knowledge to students.
The present invention is based on the multi-functional automatic detecting platform of machine vision technique, the control computer connection PLC control
Device processed, first light source controller, the first industrial intelligent camera, second light source controller, the second industrial intelligent camera, it is described
PLC controller connects touch screen, the first stepper motor driver, second stepper motor driver, first position sensor, second
Position sensor, the PLC controller stated are reserved with the interface of the communication connected with other controllers, therefore present device can be with
It is convenient to be communicated to connect with other equipment, computer, it is simple realize production line automation transformation and upgrade with it is synchronous.
The present invention is based on the multi-functional automatic detecting platform of machine vision technique, the transmission line system includes the first biography
Defeated line, second transmission line, the first stepper assemblies, second stepper motor component, pallet, first position sensor, second
Set sensor, the first stepper motor driver, second stepper motor driver, function of the present device with automatic transmission material
Can, standard compliant automate production processes can directly dock automatic assembly line.
The present invention is based on the multi-functional automatic detecting platforms of machine vision technique, and the front panel of the upper cabinet body is by semi-transparent
Bright acrylic board is made, and top is provided with touch screen mounting hole；The third side plate and the 4th side plate of the upper cabinet body are by half
Transparent acrylic board is made；The rear panel is made of translucent acrylic board, has hinge and knob, can be used as
The vertical hinged door of upper cabinet body uses；The upper surface of described upper cabinet body plate is made of metal plate steel plate, and present device upper cabinet body is using half
Transparent cabinet body design, it can NI Vision Builder for Automated Inspection carries out shading, and artificial when equipment works observe
And study, teaching of this structure particularly suitable for colleges and universities, enable the course of work of the intuitive observation device of student.
The present invention is based on the multi-functional automatic detecting platform of machine vision technique, the Machine Vision Inspecting System includes
First Machine Vision Inspecting System, the second Machine Vision Inspecting System and standby machine vision system hanger, the present invention start to write
Adjustment of displacement Machine Vision Inspecting System can be carried out up and down with two sets, and is provisioned with standby machine vision-based detection system
System hanger, it is convenient that a set of Machine Vision Inspecting System, therefore favorable expandability are installed again, convenience is provided for customer upgrade equipment.
Detailed description of the invention
Fig. 1 is the multi-functional automatic detecting platform three dimensional structure diagram proposed by the present invention based on machine vision technique；
Fig. 2 is that the front of the cabinet body of the multi-functional automatic detecting platform proposed by the present invention based on machine vision technique is three-dimensional
Structural schematic diagram；
Fig. 3 is that the back side of the cabinet body of the multi-functional automatic detecting platform proposed by the present invention based on machine vision technique is three-dimensional
Structural schematic diagram；
Fig. 4 is that the transmission line system of the multi-functional automatic detecting platform proposed by the present invention based on machine vision technique is three-dimensional
Structure is intended to；
Fig. 5 is the Machine Vision Detection system of the multi-functional automatic detecting platform proposed by the present invention based on machine vision technique
System structural schematic diagram；
Fig. 6 is that the first machine vision of the multi-functional automatic detecting platform proposed by the present invention based on machine vision technique is examined
Examining system structural schematic diagram；
Fig. 7 is the second machine vision of the multi-functional automatic detecting platform control proposed by the present invention based on machine vision technique
Detection system structure；
Fig. 8 is the right view structural representation of the multi-functional automatic detecting platform proposed by the present invention based on machine vision technique
Figure；
Fig. 9 is that the control system of the multi-functional automatic detecting platform proposed by the present invention based on machine vision technique is illustrated
Figure；
Figure 10 is a kind of specific implementation of the multi-functional automatic detecting platform proposed by the present invention based on machine vision technique
Schematic diagram；
Figure 11 is that the transmission line system of the multi-functional automatic detecting platform proposed by the present invention based on machine vision technique can
It takes out stitches conducting wire block structure schematic diagram.
Description of symbols
110- lower cabinet body, the first lower turnover panel of 111-, the second lower turnover panel of 112-, 113- keyboard and mouse box, 114- electrical appliance kit,
The first side plate of 115-, the second side plate of 116-, the upper plate washer of 117-, 118- front plate, 119- lower cabinet body frame, 120- upper cabinet body, 121-
Panel, 122- rear panel, 123- third side plate, the 4th side plate of 124-, 125- top panel, 126- upper cabinet body frame, 200- transmission line
System, 210- first transmission line, 220- second transmission line, the first stepper assemblies of 230-, 240- second stepper motor component,
Guide pad, 263- transmission line fixed slot, 264- in the outer guide pad of the detachable guide pad of 250- pallet, 260-, 261-, 262-
Transmit thread fixing plate, 265- transition sliding block, 266- guide pad mounting plate, 300- Machine Vision Inspecting System, the first machine of 310-
Vision detection system, 311- NI Vision Builder for Automated Inspection hanger, 312- first camera mounting rack, 313- first light source mounting rack, 314-
The first annular light source of first industrial intelligent camera, 315-, the second Machine Vision Inspecting System of 320-, 331- mounting post, 332-
Two camera mounting brackets, 333- second light source mounting rack, the second industrial intelligent camera of 334-, the second annular light source of 335-, 330- are standby
Computer, 500- touch screen are controlled with NI Vision Builder for Automated Inspection hanger, 400-.
Specific embodiment
The specific embodiment of the invention is described with reference to the accompanying drawings and embodiments:
It should be noted that the structure illustrated in this specification institute attached drawing, ratio, size etc., only to cooperate explanation
The revealed content of book is not intended to limit the invention enforceable restriction so that those skilled in the art understands and reads
Condition, the modification of any structure, the change of proportionate relationship or the adjustment of size, do not influence the effect of present invention can be generated and
Under the purpose that can reach, should all still it fall in the range of disclosed technology contents obtain and can cover.
Meanwhile cited such as "upper" in this specification, "lower", " left side ", " right side ", the term of " centre " and " one " etc., also
Only being illustrated convenient for narration, rather than to limit the scope of the invention, relativeness is altered or modified, in nothing
Under essence change technology contents, when being also considered as the enforceable scope of the present invention.
As shown in Fig. 1~10, it illustrates a specific embodiment of the invention；It is disclosed by the invention to be based on machine vision skill
The multi-functional automatic detecting platform of art includes: cabinet body, transmission line system (200), Machine Vision Inspecting System (300), control meter
Calculation machine (400), touch screen (500), PLC controller；
As inscribed shown in 1, the cabinet body is made of lower cabinet body (110) and upper cabinet body (120), the Machine Vision Detection
System (300) includes the first Machine Vision Inspecting System (310), the second Machine Vision Inspecting System (320) and standby machine
Vision system hanger (330), the control computer (400) include display, keyboard and mouse and host；The upper cabinet body
(120) it being mounted on lower cabinet body (110), the transmission line system (200) is mounted on lower cabinet body (110), and described first
Machine Vision Inspecting System (310), the second Machine Vision Inspecting System (320) and standby machine vision system hanger (330)
It is mounted in upper cabinet body (120), the display of the control computer (400) is mounted on the side of upper cabinet body (120), described
Keyboard and mouse and host be mounted in lower cabinet body (110), the touch screen (500) is mounted on the panel of upper cabinet body (120)
On.
As shown in Figure 1, shown in Figure 5, in the present invention upper cabinet body (120) be mounted on lower cabinet body (110) one end position, across
Frame is on transmission line system (200), and transmission line system (200) passes through upper cabinet body (120) from the lower part of upper cabinet body (120), upper cabinet
Machine Vision Inspecting System (300) in body (120) can detect the product on transmission line system (200).
As shown in figure 9, the PLC controller is mounted in lower cabinet body (110), and connection control computer (400), transmission
Linear system system (200) and touch screen (500)；Machine Vision Inspecting System (300) connection control computer (400), by controlling
Computer (400) processed is controlled.
The start and stop of PLC controller control transmission line system (200) in the present invention, and send a signal to control and calculate
Machine (400), control computer (400) control Machine Vision Inspecting System (300) carry out product testing, and storing data, realize
The automatic detection of machine vision.
As shown in Fig. 2, Fig. 3, Fig. 8, the lower cabinet body (110) includes the first lower turnover panel (111), the second lower turnover panel
(112), keyboard and mouse box (113), electrical appliance kit (114), the first side plate (115), the second side plate (116), upper plate washer (117), just
Panel (118), lower cabinet body frame (119), the keyboard and mouse box (113), front plate (118) are being located at lower cabinet body frame (119) just
Face side, first lower turnover panel (111) are located at the positive other side of lower cabinet body frame (119), second lower turnover panel
(112) it is located at the side at lower cabinet body frame (119) back side, the electrical appliance kit (114) is located at the another of lower cabinet body frame (119) back side
Side, the overhead gage (117) are located at lower cabinet body frame (119) top, first side plate (115) and the second side plate (116)
It is located at the two sides of lower cabinet body frame (119).
In the present invention, the lower cabinet body warehouse is divided into two parts, is located at the first lower turnover panel and the second lower turnover panel
Between warehouse, warehouse occupied by keyboard and mouse box and electrical appliance kit is used on warehouse and lower cabinet body top using overhead gage
Equipment is isolated, and this cabinet body structure space utilization is more shown in that compact and specification, structure are more reasonable.
As shown in Fig. 2, Fig. 3, Fig. 8, the upper cabinet body (120) includes front panel (121), rear panel (122), third side
Plate (123), the 4th side plate (124), top panel (125), upper cabinet body frame (126), the front panel (121) are located at upper cabinet body frame
(126) front, the rear panel (122) are located at behind upper cabinet body frame (126), the third side plate (123), the 4th
Side plate (124) is located at the two sides of upper cabinet body frame (126), and the upper surface of described plate (125) is located at the top of upper cabinet body frame (126).
In the present invention, upper cabinet body (120) is mainly used for covering Machine Vision Inspecting System (300), prevents exterior light
Line and environment dust interfere the detection of Machine Vision Inspecting System (300), keep equipment work more stable and accurate.
As shown in figure 4, the transmission line system (200) includes first transmission line (210), second transmission line (220), the
One stepper assemblies (230), second stepper motor component (240), pallet (250), detachable guide pad (260), first
Position sensor, second position sensor, the first stepper motor driver, second stepper motor driver, described first passes
Defeated line (210) and second transmission line (220) are mounted on the top of lower cabinet body (110), and arranged in parallel, and both ends pass through detachable
Formula guide pad (260) connection, first stepper assemblies (230) are mounted on the outside side of first transmission line (210),
The first position sensor is mounted on side on the inside of first transmission line (210), the second stepper motor component (240)
It is mounted on the outside side of second transmission line (220), the second position sensor is mounted on the inside of second transmission line (220)
Side, first stepper motor driver and second stepper motor driver are mounted on the electrical appliance kit of lower cabinet body (110)
(114) in.
In the present invention, the transmission line system (200) are primarily used to product to be detected being placed on pallet
(250) it on, is transmitted under the Machine Vision Inspecting System (300) in upper cabinet body (120), is detected and identified, then detected
After finishing product is transmitted out to upper cabinet body (120) again, waits lower part processing.
The first Machine Vision Inspecting System (310) as described in Fig. 5, Fig. 6, Fig. 7 is mainly by NI Vision Builder for Automated Inspection hanger
(311), first camera mounting rack (312), first light source mounting rack (313), the first industrial intelligent camera (314), first annular
Light source (315), first light source controller are constituted, and the NI Vision Builder for Automated Inspection hanger (311) is mounted on the interior of upper cabinet body (120)
Side side, the first camera mounting rack (312) are located at the top of NI Vision Builder for Automated Inspection hanger (311), first light
Source mounting rack (313) is located at the lower part of NI Vision Builder for Automated Inspection hanger (311), the first industrial intelligent camera (314) installation
On first camera mounting rack (312), the first annular light source (315) is mounted on first light source mounting rack (313), institute
The first light source controller stated is mounted in lower cabinet body (110), be located at the first lower turnover panel (111) and the second lower turnover panel (112) it
Between cabinet storehouse in；Second Machine Vision Inspecting System (320) includes mounting post (331), second camera mounting rack
(332), second light source mounting rack (333), the second industrial intelligent camera (334), the second annular light source (335), second light source control
Device processed, the mounting post (331) are located in upper cabinet body (120), and bottom is connect with lower cabinet body (110), the second camera
Mounting rack (332) is located at the top of mounting post (331), and the second light source mounting rack (333) is located under mounting post (331)
Portion, second industrial intelligent camera (334) are mounted on second camera mounting rack (332), second annular light source
(335) it is mounted on second light source mounting rack (333), the second light source controller is mounted in lower cabinet body (110), is located at
In cabinet storehouse between first lower turnover panel (111) and the second lower turnover panel (112).
As shown in figure 9, control computer (400) the connection PLC controller, first light source controller, the first industry
Smart camera (314), second light source controller, the second industrial intelligent camera (334), the PLC controller connect touch screen
(500), the first stepper motor driver, second stepper motor driver, first position sensor, second position sensor.
Preferably, as shown in Fig. 2, Fig. 3, Fig. 8, the upper cabinet body frame (119) and lower cabinet body frame (126) use industrial aluminum
Profile is made, and lower cabinet body frame (119) is horizontal square frame, and upper cabinet body frame (126) is vertical type square frame.
In the present invention, use industrial aluminum profile as upper cabinet body (120) and lower cabinet body (110) frame material, have
It is easy for installation, can manufacture on a large scale, sound construction it is reliable, the advantages of the appearance is beautiful and elegant, and can be in industry
Can be extended on aluminum profile installation plurality of devices instrument, lower cabinet body frame (119) be it is horizontal, upper cabinet body frame (126) be it is vertical, on
The advantages of cabinet body frame (126) is mounted on one end of lower cabinet body frame (119), this layout is can be in the another of lower cabinet body frame (119)
The position of outer one end or centre extends other installations and processes detection device.
Preferably, as shown in Fig. 2, Fig. 3, Fig. 8, first lower turnover panel (111) and the second lower turnover panel (112) are by metal plate
Steel plate is made, above band there are two hinge and padlock；The keyboard and mouse box (113) is plug-type drawer box, and is used
Invisible handle；The electrical appliance kit () is made of metal plate steel plate, is plug-type drawer structure, the front of the lower cabinet body (110)
Plate (118), is made of metal plate steel plate materials, and top is provided with drawer entrance, and lower part is equipped with transmission line emergency stop switch, control meter
Calculation machine switch, light source switch；The first side plate (115) and the second side plate (116) of the lower cabinet body (110) are by metal plate steel plate
It is made, equipment supply hub, two USB jacks, light source indicator light and alarm lamp is installed on the second side plate (116)；Described
The overhead gage (117) of lower cabinet body (110) is made of metal plate steel plate, is the long square plate of U-shaped, one end is provided with cable hole.
In the present invention, lower cabinet body (110) is according to the first turnover panel of functional regional division (111) and the second turnover panel
(112) position in storehouse, keyboard and mouse box (113), electrical appliance kit (114), this structure take full advantage of the structure of lower cabinet body (110) between
And space, electrical appliance kit (114) are plug-type drawer, are mainly used to install PLC controller, the first stepper motor driver, second
Stepper motor driver, this electric box structure in teaching experiment and production process to PLC controller, the first stepping
The maintenance of electrical driver, the program adjustment and maintenance of second stepper motor driver or hardware is extremely convenient, as long as by electric
Device box (114) pull-out can make maintenance and adjustment to the hardware and software of equipment, and this structure design has very high human nature
Change advantage.
Preferably, shown in as shown in Figure 1, Figure 2, Fig. 3, Fig. 8, the front panel (121) of the upper cabinet body (120) is by translucent
Acrylic board is made, and top is provided with touch screen (500) mounting hole；The third side plate (123) and the 4th of the upper cabinet body (120)
Side plate (124) is made of translucent acrylic board；The rear panel (122) is made of translucent acrylic board, band
There are hinge and knob, the vertical hinged door that can be used as upper cabinet body (120) uses；The upper surface of described upper cabinet body (120) plate (125) by
Metal plate steel plate is made.
In the present invention, front panel (121), rear panel (122), the third side plate (123), the 4th side plate of upper cabinet body
(124) it is all made using translucent acrylic board, this structure can be the Machine Vision Detection system in upper cabinet body (120)
System (300) carries out shading, prevents other light sources from interfering the light of Machine Vision Inspecting System (300) operation, this knot
Another advantage of structure is exactly that can be convenient the observation Machine Vision Detection of academics and students' short distance in teaching experiment
The course of work of system (300) facilitates working principle and stream that student quickly understands and grasp NI Vision Builder for Automated Inspection (300)
Journey.
Preferably, as shown in figure 5, the standby machine vision system hanger (330) is mounted in upper cabinet body (120), band
There are spare camera mounting bracket and standby power source mounting rack, the installation for standby machine vision system.
In invention, it is provided with standby machine vision system hanger (330), this structure can be used family and freely select
It selects and whether needs to extend the secondary Machine Vision Inspecting System of installation one again, and also enrich the function of present device platform.
Preferably, as shown in figure 4, the transmission line system (200), both ends are equipped with detachable guide pad (260)
For first transmission line (210) and second transmission line (220) connection to be formed a closed-loop transmission line.
In the present invention, the detachable guide pad (260) has the advantages that disassembly is easy for installation, in transmission line
In system, when both ends are fitted with detachable guide pad (260), transmission line system (200) just constitutes one
Closed loop cycle Transmission system, after when both ends, detachable guide pad (260) are removed in disassembly, the transmission line system (200)
It can be attached, be formed in actual production line with the transmission line of the production line of other same models in practical engineering application
A NI Vision Builder for Automated Inspection detection station, for the entire production line product carry out Machine Vision Detection.
Preferably, the PLC controller is reserved with the interface of the communication connected with other controllers.
In the present invention, the PLC controller is reserved with the interface of the communication connected with other controllers, this to set
Meter facilitates present device platform and accesses in other line production systems or in other equipment, regards as a machine
Feel that detection system is other production lines or device service.
Preferably, as shown in figure 9, the control computer (400) is mainly made of display, keyboard and mouse, host,
The display is mounted on the side of upper cabinet body (120) using folding rack, and the keyboard and mouse is placed on keyboard and mouse box
(113) in, the host is mounted on the cabinet of (112) between the first lower turnover panel (111) of lower cabinet body (110) and the second lower turnover panel
In storehouse, the host is fan-free industrial personal computer.
In the present invention, fan-free industrial personal computer has been used, has kept present device platform structure more compact, rationally, just
In transport, installation and use.
Preferably, as shown in figure 11, the detachable guide pad (260) is by outer guide pad (261), interior guide pad
(262), transmission line fixed slot (263), transmission thread fixing plate (264), transition sliding block (265), guide pad mounting plate (266) structure
At the outer guide pad (261) is spill semi-circular shape, and interior guiding (262) block is convex semi-circular shape, and described is outer
Guide pad (261), transition sliding block (265) and interior guide pad (262) constitute annular semi-circular track, the guide pad mounting plate
(266) be located under outer guide pad, for being connected and fixed detachable guide pad (260) to lower cabinet body (110), it is described in lead
First transmission line (210) and second transmission line (220) are separately fixed at by two pieces of transmission thread fixing plates (264) to block (262)
Between, the transmission line fixed slot (263) is used to fix the end of first transmission line (210) and second transmission line (220).
In the present invention, the detachable guide pad (260) has structure simple, and easy for assemble or unload is excellent
Point.
Preferably, as shown in Figure 10, the present invention provides another specific embodiment, old semi-automation production line is main
It fabricates station, artificial detection station, manual sorting's station by automated production to constitute, after present device
It can be that automatic production line improves production efficiency by old semi-automatic improvement of manufacturing line, reduce human cost, improve product matter
Amount, specific embodiment are as follows:
After apparatus of the present invention are connected to automated production processing and manufacturing station, the transmission line system of apparatus of the present invention
(200) access automated production fabricates station transmission line system, and the PLC controller of apparatus of the present invention and automated production add
Work manufactures the PLC controller connection or control system connection of station, accesses vision robot's sorting device after apparatus of the present invention,
Vision robot's sorting device controller connects the control computer (400) of apparatus of the present invention, by control computer of the invention
(400) control vision robot's equipment carries out product sorting, realizes full automatic production line.
The preferred embodiment for the present invention is explained in detail above in conjunction with attached drawing, but the present invention is not limited to above-mentioned implementations
Mode within the knowledge of a person skilled in the art can also be without departing from the purpose of the present invention
It makes a variety of changes, these variations are related to the relevant technologies well-known to those skilled in the art, these both fall within the invention patent
Protection scope.
Many other changes and remodeling can be made by not departing from the spirit and scope of the present invention.It should be appreciated that the present invention is not
It is limited to specific embodiment, the scope of the present invention is defined by the following claims.
Claims (9)
1. the multi-functional automatic detecting platform based on machine vision technique, includes: cabinet body, transmission line system (200), machine vision
Detection system (300), control computer (400), touch screen (500), PLC controller；
The cabinet body is made of lower cabinet body (110) and upper cabinet body (120), and the Machine Vision Inspecting System (300) includes
First Machine Vision Inspecting System (310), the second Machine Vision Inspecting System (320) and standby machine vision system hanger
(330), the control computer (400) includes display, keyboard and mouse and host；The upper cabinet body (120) is mounted on
On lower cabinet body (110), the transmission line system (200) is mounted on lower cabinet body (110), first Machine Vision Detection
System (310), the second Machine Vision Inspecting System (320) and standby machine vision system hanger (330) are mounted on upper cabinet body
(120) in, the display of the control computer (400) is mounted on the side of upper cabinet body (120), the keyboard and mouse and
Host is mounted in lower cabinet body (110), and the touch screen (500) is mounted on the panel of upper cabinet body (120)；
The PLC controller is mounted in lower cabinet body (110), connection control computer (400), transmission line system (200) and
Touch screen (500)；
Machine Vision Inspecting System (300) connection control computer (400), is controlled by control computer (400)；
The lower cabinet body (110) includes the first lower turnover panel (111), the second lower turnover panel (112), keyboard and mouse box (113), electric appliance
Box (114), the first side plate (115), the second side plate (116), upper plate washer (117), front plate (118), lower cabinet body frame (119), institute
The keyboard and mouse box (113) stated, front plate (118) are located at the positive side of lower cabinet body frame (119), first lower turnover panel
(111) it is located at the positive other side of lower cabinet body frame (119), second lower turnover panel (112) is located at lower cabinet body frame (119) back
The side in face, the electrical appliance kit (114) are located at the other side at lower cabinet body frame (119) back side, and the overhead gage (117) is located at
Lower cabinet body frame (119) top, first side plate (115) and the second side plate (116) are located at the two of lower cabinet body frame (119)
Side；
The upper cabinet body (120) include front panel (121), rear panel (122), third side plate (123), the 4th side plate (124),
Top panel (125), upper cabinet body frame (126), the front panel (121) are located at the front of upper cabinet body frame (126), it is described behind
Plate (122) is located at behind upper cabinet body frame (126), and the third side plate (123), the 4th side plate (124) are located at upper cabinet body frame
(126) two sides, the upper surface of described plate (125) are located at the top of upper cabinet body frame (126)；
The transmission line system (200) includes first transmission line (210), second transmission line (220), the first stepper assemblies
(230), second stepper motor component (240), pallet (250), detachable guide pad (260), first position sensor, second
Position sensor, the first stepper motor driver, second stepper motor driver, the first transmission line (210) and second
Transmission line (220) is mounted on the top of lower cabinet body (110), and arranged in parallel, and both ends are connected by detachable guide pad (260)
It connects, first stepper assemblies (230) are mounted on the outside side of first transmission line (210), the first position
Sensor is mounted on side on the inside of first transmission line (210), and the second stepper motor component (240) is mounted on the second transmission
The outside side of line (220), the second position sensor are mounted on side on the inside of second transmission line (220), and described the
One stepper motor driver and second stepper motor driver are mounted in the electrical appliance kit (114) of lower cabinet body (110)；
First Machine Vision Inspecting System (310) is mainly by NI Vision Builder for Automated Inspection hanger (311), first camera mounting rack
(312), first light source mounting rack (313), the first industrial intelligent camera (314), first annular light source (315), first light source control
Device processed is constituted, and the NI Vision Builder for Automated Inspection hanger (311) is mounted on the inside side of upper cabinet body (120), first phase
Machine mounting rack (312) is located at the top of NI Vision Builder for Automated Inspection hanger (311), and the first light source mounting rack (313) is located at machine
The lower part of device vision system hanger (311), first industrial intelligent camera (314) are mounted on first camera mounting rack
(312) on, the first annular light source (315) is mounted on first light source mounting rack (313), the first light source control
Device is mounted in lower cabinet body (110), in the cabinet storehouse between the first lower turnover panel (111) and the second lower turnover panel (112)；
Second Machine Vision Inspecting System (320) includes mounting post (331), second camera mounting rack (332), the second light
Source mounting rack (333), the second industrial intelligent camera (334), the second annular light source (335), second light source controller, the peace
Dress column (331) is located in upper cabinet body (120), and bottom is connect with lower cabinet body (110), described second camera mounting rack (332) position
In the top of mounting post (331), the second light source mounting rack (333) is located at the lower part of mounting post (331), second work
Industry smart camera (334) is mounted on second camera mounting rack (332), and second annular light source (335) is mounted on second
On light source mounting rack (333), the second light source controller is mounted in lower cabinet body (110), is located at the first lower turnover panel (111)
And in the second cabinet storehouse between lower turnover panel (112)；
Described control computer (400) the connection PLC controller, first light source controller, the first industrial intelligent camera (314),
Second light source controller, the second industrial intelligent camera (334), the PLC controller connect touch screen (500), the first stepping
Motor driver, second stepper motor driver, first position sensor, second position sensor.
2. the multi-functional automatic detecting platform according to claim 1 based on machine vision technique, which is characterized in that described
Upper cabinet body frame (119) and lower cabinet body frame (126) be made using industrial aluminum profile, lower cabinet body frame (119) be horizontal square frame, on
Cabinet body frame (126) is vertical type square frame.
3. the multi-functional automatic detecting platform according to claim 1 based on machine vision technique, which is characterized in that described
The first lower turnover panel (111) and the second lower turnover panel (112) be made of metal plate steel plate, above band there are two hinge and padlock；It is described
Keyboard and mouse box (113) be plug-type drawer box, and use invisible handle；The electrical appliance kit (114) is metal plate steel plate
It is made, is plug-type drawer structure, the front plate (118) of the lower cabinet body (110) is made, top is opened of metal plate steel plate materials
There is drawer entrance, lower part is equipped with transmission line emergency stop switch, control computer switch, light source switch；The lower cabinet body
(110) the first side plate (115) and the second side plate (116) is made of metal plate steel plate, and the second side plate is equipped with equipment on (116)
Supply hub, two USB jacks, light source indicator light and alarm lamp；The overhead gage (117) of the lower cabinet body (110) is by metal plate
Golden steel plate is made, and is the long square plate of U-shaped, one end is provided with cable hole.
4. the multi-functional automatic detecting platform according to claim 1 based on machine vision technique, which is characterized in that described
The front panel (121) of upper cabinet body (120) be made of translucent acrylic board, top is provided with touch screen (500) mounting hole；Institute
The third side plate (123) and the 4th side plate (124) for the upper cabinet body (120) stated are made of translucent acrylic board；Described
Rear panel (122) is made of translucent acrylic board, has hinge and knob, can be used as the vertical hinged door of upper cabinet body (120)
It uses；The upper surface of described upper cabinet body (120) plate (125) is made of metal plate steel plate.
5. the multi-functional automatic detecting platform according to claim 1 based on machine vision technique, which is characterized in that described
Standby machine vision system hanger (330) be mounted in upper cabinet body (120), pacify with spare camera mounting bracket and standby power source
It shelves, the installation for standby machine vision system.
6. the multi-functional automatic detecting platform according to claim 1 based on machine vision technique, which is characterized in that described
Transmission line system (200), both ends be equipped with detachable guide pad (260) for by first transmission line (210) and second biography
Defeated line (220) connection one closed-loop transmission line of composition.
7. the multi-functional automatic detecting platform according to claim 1 based on machine vision technique, which is characterized in that described
PLC controller be reserved with the interface of the communication connected with other controllers.
8. the multi-functional automatic detecting platform according to claim 1 based on machine vision technique, which is characterized in that described
Control computer (400) be mainly made of display, keyboard and mouse, host, the display is installed using folding rack
In the side of upper cabinet body (120), the keyboard and mouse is placed in keyboard and mouse box (113), and the host is mounted on lower cabinet
Between the first lower turnover panel (111) of body (110) and the second lower turnover panel in the cabinet storehouse of (112), the host is fan-free industry control
Machine.
9. the multi-functional automatic detecting platform according to claim 1 or 6 based on machine vision technique, which is characterized in that
The detachable guide pad (260) is by outer guide pad (261), interior guide pad (262), transmission line fixed slot (263), biography
Defeated thread fixing plate (264), transition sliding block (265), guide pad mounting plate (266) are constituted, and the outer guide pad (261) is spill
Semi-circular shape, interior guiding (262) block be convex semi-circular shape, the outer guide pad (261), transition sliding block (265) and
Interior guide pad (262) constitutes annular semi-circular track, and the guide pad mounting plate (266) is located under outer guide pad, for connecting
It connects on fixed detachable guide pad (260) to lower cabinet body (110), the interior guide pad (262) is solid by two pieces of transmission lines
Fixed board (264) is separately fixed between first transmission line (210) and second transmission line (220), the transmission line fixed slot
(263) for fixing the end of first transmission line (210) and second transmission line (220).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811506924.3A CN109406522A (en) | 2018-12-10 | 2018-12-10 | Multi-functional automatic detecting platform based on machine vision technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811506924.3A CN109406522A (en) | 2018-12-10 | 2018-12-10 | Multi-functional automatic detecting platform based on machine vision technique |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110304423A (en) * | 2019-07-29 | 2019-10-08 | 宝鸡文理学院 | A kind of automatic charging pigeonholes based on machine vision technique |
| CN112304217A (en) * | 2020-10-15 | 2021-02-02 | 浙江大学台州研究院 | Dimension measurement scoring device and scoring method based on machine vision |
| CN112827866A (en) * | 2020-12-30 | 2021-05-25 | 大连理工江苏研究院有限公司 | Intelligent product identification device and identification method for biological medicine |
-
2018
- 2018-12-10 CN CN201811506924.3A patent/CN109406522A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110304423A (en) * | 2019-07-29 | 2019-10-08 | 宝鸡文理学院 | A kind of automatic charging pigeonholes based on machine vision technique |
| CN112304217A (en) * | 2020-10-15 | 2021-02-02 | 浙江大学台州研究院 | Dimension measurement scoring device and scoring method based on machine vision |
| CN112827866A (en) * | 2020-12-30 | 2021-05-25 | 大连理工江苏研究院有限公司 | Intelligent product identification device and identification method for biological medicine |
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