CN109401832A - Full-automatic intelligent muffling type oil expression production system - Google Patents
Full-automatic intelligent muffling type oil expression production system Download PDFInfo
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- CN109401832A CN109401832A CN201710711270.7A CN201710711270A CN109401832A CN 109401832 A CN109401832 A CN 109401832A CN 201710711270 A CN201710711270 A CN 201710711270A CN 109401832 A CN109401832 A CN 109401832A
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- oil
- dregs
- fat
- hopper
- rice
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 241000209094 Oryza Species 0.000 claims abstract description 71
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 71
- 235000009566 rice Nutrition 0.000 claims abstract description 71
- 239000000463 material Substances 0.000 claims abstract description 15
- 239000003921 oil Substances 0.000 claims description 218
- 235000012054 meals Nutrition 0.000 claims description 29
- 239000010779 crude oil Substances 0.000 claims description 25
- 238000003756 stirring Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 9
- 238000000605 extraction Methods 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 7
- 235000013339 cereals Nutrition 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 6
- 239000000872 buffer Substances 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 4
- 239000002893 slag Substances 0.000 claims description 4
- 210000000078 claw Anatomy 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 239000012536 storage buffer Substances 0.000 claims description 2
- 239000000284 extract Substances 0.000 claims 10
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 2
- 235000019198 oils Nutrition 0.000 description 174
- 241000196324 Embryophyta Species 0.000 description 22
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- 238000000034 method Methods 0.000 description 8
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- 235000015112 vegetable and seed oil Nutrition 0.000 description 3
- 239000008158 vegetable oil Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 210000004899 c-terminal region Anatomy 0.000 description 2
- 230000001427 coherent effect Effects 0.000 description 2
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- 230000036541 health Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 208000001613 Gambling Diseases 0.000 description 1
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- 235000019486 Sunflower oil Nutrition 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 210000000038 chest Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000037213 diet Effects 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
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- 238000003379 elimination reaction Methods 0.000 description 1
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- 239000002600 sunflower oil Substances 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/06—Production of fats or fatty oils from raw materials by pressing
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B13/00—Recovery of fats, fatty oils or fatty acids from waste materials
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/008—Refining fats or fatty oils by filtration, e.g. including ultra filtration, dialysis
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/74—Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes
Abstract
The invention discloses full-automatic intelligent muffling type oil expression production systems.It by oil press, control cabinet and the pre- hopper of intelligence, oil press hopper, dregs of fat processor, broken dregs of rice device, broken dregs of rice auger, connect feeder, heat rejection type style three-way distributor, automatic oil filter, noise treatment device automatically and form.It takes mechanization automatic job mode, completes to operate with intelligent automatic control.Operator can significantly be saved and reduce the labor intensity and oil expression production cost of operator, significantly improve oil expression working efficiency.And effective control of the intelligent control and noise to scaffold, empty material has fully demonstrated humanized design theory.There is substantive distinguishing features outstanding and significant progress compared with prior art.The present invention also has many advantages, such as that inventive concept novel and unique, structure compact to design rationally, stable and reliable working performance, simple and convenient operation and maintenance are easy.It is suitble to promote and apply in large, medium and small oily factory.
Description
Technical field
The present invention relates to the production equipment systems used on oil expression production line, are to be related to a kind of automatically control in advance specifically
Filler, automatic oil expression, the dregs of fat be automatically separated, the broken and transmission of the dregs of fat and oil meal, the filtering of crude oil, the broken dregs of rice sub-material and pack
The system constituted Deng the production equipment that uses on oil expression production line.
Background technique
Vegetable oil (such as soya-bean oil, peanut oil, sunflower oil) contains unsaturated fatty acid full of nutrition, vitamin etc.,
It is one of indispensable necessary article in modern humans' diet.With the rapid development of social economy with science and technology into
Step, people's health consciousness also enhances constantly, therefore the mankind also focus particularly on the safety problem of edible oil.Especially
It is widely known well-known to the harm of health bring that gutter oil and transgenosis invade oil expression.To make purely physical pressing not add
Add the squeezing vegetable oil of any chemical addition agent very popular.So, just make the cold-squeezing of vegetable oil with
Equipment is further developed on the basis of traditional process equipment.The full automatic combine of the patent No. 2,016 2,040 4219.2
Oil press be oil press rear side install additional transmission auger and feeding auger, working method be that oil plant is sent to one meter or so height
In the conveying auger hopper of degree, oil plant is transported in feeding auger by conveying auger, feeding auger again arrives oil plant promotion
It is squeezed in oil press hopper, the oil cake squeezed out in press chamber is after its cake mill structure is broken by oil cake, then by conveying auger
The storage hopper for being delivered to screw conveyor realizes the work extracted oil automatically with the raw material mixing feeding not squeezed.Though the machine can
The labor intensity of part worker is reduced, but needs manpower to be added to oil plant in the conveying auger hopper of one meter or so height and every
The secondary oil plant for requiring to dose is seldom, so in expressing process, it is necessary to which the artificial moment observes the squeezing situation of oil plant to adjust at any time
The feeding situation of whole oil plant, working efficiency is low, operates with inconvenience, and grouts can not in expressing process for its cake mill structure
Reach the broken desired level of grouts required by twice pressing.The quality and efficiency of oil expression are not only influenced, but also in production process
Noise can not also be eliminated greatly very much.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic intelligent muffling type oil expression production equipment systems, primarily to solving
Prior art operation is inconvenient, working efficiency is low, and feeding port is excessively high during oil expression, and disposably cannot largely dose oil
Material, must manually check that working condition cannot achieve intelligentized control method during oil expression, cake mill structure is not able to satisfy secondary pressure
Squeezing demand, overall work process use artificial problem excessive, noise is excessive.
Full-automatic intelligent muffling type oil expression production system of the invention, including the first, second oil press and control cabinet,
Further include:
Intelligent expectation is provided for the first oil press, the second oil press and the first intelligent pre- hopper of filler, the second intelligence are expected
Bucket and the first oil press hopper, the second oil press hopper；
The dregs of fat that first oil press, the second oil press press chamber are fallen are subjected to dregs of fat separation respectively, and are controlled automatically by setting weight
Liquefaction slag enters the first dregs of fat processor of dregs of fat auger conveyor hopper, the second dregs of fat processor；
Large stretch of oil meal that first oil press, the second oil press distiller grains outlet are discharged is crushed to the of dregs of rice block size needed for twice pressing
One broken dregs of rice device, the second broken dregs of rice device；
The dregs of fat that first dregs of fat processor, the second dregs of fat processor are isolated are respectively transmitted to connect the spiral transferring of feeder automatically
The broken oil meal of first broken dregs of rice device, the second broken dregs of rice device is further crushed by the first dregs of fat auger, the second dregs of fat auger for sending auger
It is respectively fed to connect feeder, the first broken dregs of rice auger of heat rejection type style three-way distributor, the second broken dregs of rice auger automatically；
The oil meal of second broken dregs of rice auger conveying is carried out to the heat rejection type style three-way distributor of heat extraction and sub-material；
Crude oil is carried out to the automatic oil filter of noise reduction filtering；
The noise treatment device that the noise that oil expression generates is isolated.
The system that the present invention is constituted due to taking the equipment can will prepare a large amount of oil plants of squeezing by feeding auger
It is promoted in the first pre- hopper of intelligence, the oil plant in the first pre- hopper of intelligence enters the first oil expression using the first oil press hopper
Machine press chamber is squeezed.It is broken that the large stretch of oil meal being discharged from oil press distiller grains outlet falls into first after tentatively crushing by the first broken dregs of rice device
Dregs of rice auger enters back into and connects feeder automatically, and the dregs of fat of the first, second dregs of fat auger conveying then enter the spiral for connecing feeder automatically
Conveying auger, and fall into connect automatically the oil meal of feeder after the centrifugal action of stirring blade is dumped into helical feed auger with oil
Slag is mixed into the pre- hopper of the second intelligence or even the second squeezer is squeezed.And the first, second oil press squeezes obtained crude oil
The first, second dregs of fat processor, the dregs of fat are fallen by the shield outside the first, second oil press press chamber respectively with the dregs of fat
Processor respectively separates crude oil with the dregs of fat, and crude oil is admitted to crude oil bucket and is filtered again by automatic oil filter.The dregs of fat then pass through
Second dregs of fat auger, which is delivered in the helical feed auger for automatically connecing feeder, enters second with after the mixing of above-mentioned oil meal
The pre- hopper of intelligence or even the second squeezer are squeezed.The absolute oil dregs of rice that second oil press squeezes out will by the second broken dregs of rice auger into
One step is broken to be transported to heat rejection type style three-way distributor heat extraction sub-material.Then it is arranged from two discharge ports of heat rejection type style three-way distributor
Out.And oil meal is fitted into bag by the empty bag being inserted in through two bagging tools.In entire oil expression production process, the present invention takes mechanization
Automatic job mode is completed to operate with intelligent automatic control.Operator can significantly be saved and reduce operator's
Labor intensity and oil expression production cost, significantly improve oil expression working efficiency.And having to scaffold, the empty intelligent control expected and noise
Effect control has fully demonstrated humanized design theory.Compared with prior art have substantive distinguishing features outstanding with significantly into
Step.The present invention also has reasonable, stable and reliable working performance, the Operation and Maintenance letter compact to design of inventive concept novel and unique, structure
The advantages that easy row.It is suitble to promote and apply in medium and small oily factory.
Detailed description of the invention
Fig. 1 is system structure diagram of the invention；
Fig. 2 is the pre- hopper construction schematic diagram of intelligence of the invention；
Fig. 3 is oil press hopper construction schematic diagram of the invention；
Fig. 4, Fig. 5, Fig. 6 are broken dregs of rice sieve bottom, broken dregs of rice shield and the broken dregs of rice wheel construction schematic diagram that the present invention forms broken dregs of rice device；
Fig. 7 is broken dregs of rice auger schematic diagram of internal structure of the invention；
Fig. 8 is dregs of fat processor structure schematic diagram of the invention；
Fig. 9 is of the invention to connect feeder structural schematic diagram automatically；
Figure 10 is heat rejection type style three-way distributor structural schematic diagram of the invention；
Figure 11 is automatic oil filter structural schematic diagram of the invention；
Figure 12, Figure 13 are the upper cover of press chamber shield of the invention, low protection cover structural schematic diagram；
Figure 14 is oil press noise treatment device structural schematic diagram of the invention；
Figure 15 is oil press mechanical pedestal schematic diagram of the invention.
Specific embodiment
Full-automatic intelligent muffling type of the invention oil expression production system is on the basis of existing oil equipment as shown in the figure
A kind of novel production system of design.It includes the first, second two oil presses 1,1 ˊ, the top of the first, second oil press 1,1 ˊ
Portion is respectively equipped with the pre- hopper 2 of the first, second intelligence, 2 ˊ and the first, second oil press hopper 3,3 ˊ, first, second intelligence
Can pre- hopper 2,2 ˊ be to fix motor 14 on electric machine support 19 at the top of the hopper, connect on the motor output shaft in hopper through two sides
Extension bar is separately connected the fixed symmetrical stirring blade 15 to match with bottom box shape, and the motor output shaft is by bearing block
Interior bearing 16 supports, and the hopper is equipped with observation window 17, and hopper respectively sets a light control sensor 18,18 ˊ, the electricity above and below
Monitoring probe 20 is fixed on machine support 19.The first, second oil press hopper 3,3 ˊ are to set in hopper main body by pushing up
The stirring blade 22 that portion's transmission mechanism 21 drives, is respectively equipped with light control sensor 18 in the hopper main body " with observation window 17
ˊ, bottom side also set a discharge port 23, and top is feeding inlet plate 24.21 outer cover of transmission mechanism has gear protective cover.
Oil plant to be squeezed is transported to the first pre- hopper 2 of intelligence by the first feeding auger 4, and 4 ˊ of the second feeding auger is by the dregs of fat and oil to be squeezed
The dregs of rice are transported to pre- 2 ˊ of hopper of the second intelligence, and the pre- hopper 2 of the first, second intelligence, the corresponding first, second oil press hopper 3 of 2 ˊ, 3 ˊ are right
After reach the first, second oil press 1,1 ˊ.First, second oil press 1,1 ˊ press chamber outside be cased with press chamber shield, the squeezing
Thorax shield is made of housing main body 25 and 26 two parts of upper cover, and 25 bottom of housing main body is inverted trapezoidal dregs of fat outlet 27, upper cover
Heat extraction mouth 28 is arranged at top.First oil press, the second oil press 1, the 1 ˊ press chamber shield dregs of fat export 27 bottoms and respectively correspond
First dregs of fat processor, 5,5 ˊ of the second dregs of fat processor (i.e. oil-residue separator).The dregs of fat processor 5,5 ˊ are to tilt
Grid conveyer 30 is set at the top of funnel 29, the output port of corresponding grid conveyer 30 fixes the first, second dregs of fat auger 6,6 ˊ
Conveyor hopper 31, first, second dregs of fat auger 6,6 ˊ respectively with connect automatically feeder 8 helical feed auger 32 connect
It connects, inclination funnel 29 connects the first, second crude oil bucket 11,11 ˊ, and in the lower section of the grid conveyer 30 and inclination funnel 29
Gravity sensor 33 is set.The purpose that the gravity sensor 33 is arranged is the weight to weigh the dregs of fat on grid conveyer 30,
When the dregs of fat on grid conveyer 30 reach the starting weight that gravity sensor 33 is set, opened automatically under the control of control cabinet 13
Grid conveyer 30 is opened, the dregs of fat isolated are transported to first, second dregs of fat and are twisted in the dregs of fat conveyer hopper 31 of 6,6 ˊ.When
The dregs of fat on grid conveyer 30 are conveyed when finishing, starting weight of 33 measured weight of gravity sensor lower than setting, control
Case 13 is closed grid conveyer 30 is controlled.Essentially consisting in, which reduces equipment, uses, and reduces mechanical loss energy efficiency.Separately described
First, second oil press 1,1 ˊ distiller grains outlet position be correspondingly arranged the first, second broken dregs of rice device.The broken dregs of rice device is equipped with by top
The semi-circular guard 35 of heat extraction mouth 34 is bolted in the housing of composition with the semicircle that bottom is equipped with sieve broken dregs of rice sieve bottom 36 and sets
One broken dregs of rice wheel 37 is constituted, and the broken dregs of rice wheel 37 is that identical two parts bolt is fixed on first, second oil press 1,1 ˊ master
Transmission shaft goes out the slagging tap on head of dregs of rice end.And the first, second oil expression is then fixed on by the housing that shield 35 and broken dregs of rice sieve bottom 36 form
Machine 1,1 ˊ distiller grains outlet end rack on.When broken dregs of rice wheel 37 sieves 36 groups of bottom with shield 35 and the broken dregs of rice in main shaft rotation process
At housing relative motion mutually stir the size for making large stretch of oil meal be crushed to broken dregs of rice sieve 37 mesh of bottom, to reach twice pressing
Dregs of rice block size required for oil meal.Two broken dregs of rice devices matched with first, second liang of oil press 1,1 ˊ one are by lower section to connecing automatically
The intelligent control bucket 40 of feeder 8 is the first broken dregs of rice auger 7, another to heat rejection type style three-way distributor 9 be the second broken dregs of rice auger 7
ˊ, the first, second broken dregs of rice auger 7,7 ˊ be by spiral feeding auger by outlet end screw-conveyer-shaft on be connected and fixed it is multiple broken
It dregs of rice disk 38 and is formed with the crushing claw 39 that is arranged on the corresponding part cavity inner wall of broken dregs of rice disk 38.Its power is squeezed by first, second
Oil machine 1,1 ˊ main shaft one end connection belt pulley 66,67 and belt 68 drive transmission shaft 69 and 69 end of transmission shaft
The mechanical pedestal that the right angle umbrella tooth case 70 of connection is constituted provides.Clutch 71 is also set up on the transmission shaft 69, to facilitate and the
One, the clutch of the second oil press 1,1 ˊ main shaft.Rotation and the organic of crushing claw 39 due to broken dregs of rice disk 38 cooperatively form
Stirring, chopping, the movement released reach oil meal smoothly and connect feeder 8 and heat rejection type style three-way distributor 9 automatically.It is described automatic
Feeder 8 is connect to be made of top intelligent control bucket 40 and 41 two parts of bottom stirred box body.Wherein intelligent control bucket 40 is to stir
The top for mixing cabinet 41 sets the balance shaft 43 supported by fixed frame 42, and connect through balance shaft 43 is that open inclination is leaked up and down
It struggles against, a bevel protractor 44 is installed on fixed frame 42, swinging plate 45 and microswitch are equipped on the inclination funnel by 44 side of bevel protractor
46, weights 47 are arranged in the other side, and 20 ˊ of monitoring probe is also set at the top of stirred box body 41.It is described to connect the reception of feeder 8 automatically
The dregs of fat and oil meal that the broken dregs of rice auger 7 of first, second dregs of fat auger 6,6 ˊ and first is sent into, as running first, second squeezes
Oil machine 1,1 ˊ splicing, at the same time, connect oil meal also in stirred box body 41 stirring blade rotation generate centrifugal action under from
Discharge port, which throws away to be mixed with the dregs of fat connect in helical feed auger 32, is sent into the second intelligence in advance through 4 ˊ of the second feeding auger
2 ˊ of hopper completes feeding.When the oil meal of the first broken 7 discharge port of dregs of rice auger constantly falls in the automatic intelligent control for connecing feeder 8
It in bucket 40, and is slipped to from the end A to the end B and connects in feeder 8 automatically, and the oil meal accumulation for connecing C-terminal in feeder 8 automatically is excessively high
When, the end B (discharge end) that will lead to intelligent control bucket 40 is filled in by gambling, and the first broken dregs of rice auger 7, which continues blanking, at this time causes intelligent control
The oil meal at the system bucket end 40A is excessive, and under the effect of balance shaft 43, the weight of the end A oil meal is by intelligent control bucket in intelligent control bucket 40
40 tilt to the A side pressure system of intelligent control bucket 40, so that the traveling wave wall 45 on intelligent control bucket 40 be promoted to press microswitch 46
It turns on, and sends instruction to control cabinet 13, starting according to set time is connect the paddle of feeder 8 by control cabinet 13 automatically
Piece shakeouts the oil meal for connecing C-terminal in feeder 8 automatically to the end D.At this moment the oil meal in intelligent control bucket 40 is restored to positive normal open
Along state, and intelligent control bucket 40 also will switch to equilibrium state from heeling condition.Microswitch 46 is also also accordingly turned off.Not only may be used
By realizing intelligent control, and significantly improve production efficiency.The setting of weights 47 is to guarantee to tilt funnel in no material
In the case of self-balancing.Above-mentioned heat rejection type style three-way distributor 9 is to be arranged to go out with bottom two in the outlet end of the second broken 7 ˊ of dregs of rice auger
The symmetrical heat removal pipeline 49 that material mouth 48 and top air-exhausting duct 50 are connected, and sub-material control handle is set between two discharge ports 48
51.Certainly, may also be arranged to be controlled by control handle 51 at 9 top air-exhausting duct 50 of heat rejection type style three-way distributor of the invention with
The structure that intelligent control bucket 40 and air-exhausting duct 50 are connected respectively.To repeat to squeeze to not squeezing net oil meal.The heat extraction
The absolute oil dregs of rice after twice pressing are divided to two discharge ports feeding bagging tools 10 to pack by formula style three-way distributor 9.And through the first, second oil
The crude oil that Slag treatment machine 5,5 ˊ are separated is filtered rear product oil by automatic oil filter 12 and enters oil storage barrel.The automatic oil filter
It is that pipeline pump 53 and oil storage buffer barrel 54 are set between first, second liang of crude oil bucket 11,11 ˊ and tubing valve 59, and by air pump
55 tracheae is connected to escape pipe buffers packet 58, and the controller that air pump 55 is connected through control cabinet 13 through inlet, outlet valve 56,57
60 are controlled.Also air pump 55 is isolated through wall and oil filter other parts.Except above structure and in addition to, the present invention is also set up
Oil expression noise treatment device.The noise treatment device is removed air pump 55 in automatic oil filter 12 through wall and oil filter
It is the bearing being arranged on the first, second oil press 1,1 ˊ main shaft by being symmetrically placed on axis except other parts are isolated
64, the sound insulation box main body 61 of the oil sealing 65 of 64 ˊ and Bearing outer, 65 ˊ and outer case composition, is embedded in sound insulation for sound insulation box main body 61
Side in wall 62, other side peripheral hardware soundproof plate 63 are constituted.
When the invention works, the feeding inlet plate being first turned on oil press 1 and oil press hopper 3, by a small amount of oil plant from
Feeding inlet is slowly filled into oil press 1, until oil press oil plant is clear and coherent, oil press 1 runs well, and restarts feeding auger 4
And the stirring blade 15 that motor 14 drives in the pre- hopper 2 of intelligence, a large amount of oil plants for preparing squeezing are transported to by feeding auger 4
In the pre- hopper 2 of intelligence, until the oil plant for preparing squeezing is all filled out in the pre- hopper 2 of intelligence, feeding auger 4 and the pre- hopper 2 of intelligence
Decelerating motor 14 shut down together with stirring blade 15.When feeding auger 4 promotes oil plant, the end hopper A into the pre- hopper 2 of intelligence
Oil plant accumulation it is excessive when, the light control sensor 18 on hopper will test signal and be sent into control cabinet 13, the control starting of control cabinet 13
Decelerating motor 14 works by setting time, and the rotation of stirring blade 15 is driven to shakeout the oil plant at the end hopper A to the end B.Subtract later
Speed motor 14 is out of service.Set another 18 ˊ of light control sensor is mainly used to and the oil press in the present invention on the pre- hopper 2 of intelligence
Light control sensor 18 on hopper 3 is " with the use of to control automatic charging.Oil plant or oil meal quilt in the pre- hopper 2 of this intelligence
Canopy live cannot normal blanking when, the pre- hopper 2 of intelligence and 18 ˊ of light control sensor on oil press hopper 3,18 " detect intelligence respectively
Scaffold and empty material phenomenon in the pre- hopper 2 of energy and oil press hopper 3.18 ˊ of light control sensor, 18 " are sent respectively by signal is received
Enter control cabinet 13, control cabinet 13 sends instruction starting decelerating motor 14, while the paddle 15 in the pre- hopper 2 of intelligence being driven to revolve
Turn, so that the oil plant lived by canopy or oil meal be made to be sent into oil press hopper 3 with the rotation of paddle 15.And by observation window 17,
17 ˊ and monitoring probe 20 and automatic 20 ˊ of monitoring probe installed on feeder 8 that connects easily observe the pre- hopper 2 of intelligence, oil expression
Machine hopper 3 and connect in feeder 8 material automatically and fill and connect the concrete conditions such as material, can also by network by monitoring probe 20,
20 ˊ signals carry out teletransmission by Computer display.And reduce the heavy labor climbed and check material etc..It is oily in oil press hopper 3
After material or oil meal fill up, 18 ˊ of light control sensor, 18 " switch to closed state.This control is still suitable to the second pre- hopper of intelligence
2 ˊ and the second oil press hopper 3.
The first pass oil meal that oil press 1 is squeezed out is fallen after tentatively crushing the first broken dregs of rice device in through the invention first
In broken dregs of rice auger 7, then the intelligent control bucket 40 for connecing feeder 8 automatically is transported to by the first broken dregs of rice auger 7, then again through intelligent control
40 control of system bucket is homogeneously disposed in the broken dregs of rice to connect in feeder 8 automatically.The crude oil and the dregs of fat that oil press 1 is squeezed out are through press chamber shield bottom
Portion's dregs of fat outlet 27 falls into dregs of fat processor 5 and separates crude oil with the dregs of fat.The isolated dregs of fat are sent into automatically through the first dregs of fat auger 6
Connect the conveying auger 32 of feeder 8.Restart 1 ˊ of the second oil press when the squeezing of all oil plants is to 50%.Open the second oil expression
Feeding inlet plate on 3 ˊ of machine hopper slowly inserts a small amount of oil plant up to the second oil press 1 from the feeding inlet of 3 ˊ of oil press hopper
ˊ charging is clear and coherent to run well.Restart and meets 4 ˊ of the second feeding auger that 8 conveying auger 32 of feeder is connect automatically and intelligence is pre-
The first pass oil meal and the dregs of fat of squeezing are just transported in the second pre- 2 ˊ of hopper of intelligence by the stirring blade of 2 ˊ of hopper in this way, until
50% first pass oil meal all in pre- 2 ˊ of hopper of the second intelligence of filling, is then shut off and connects feeder 8, the second feeding auger 4 automatically
The stirring blade of ˊ and pre- 2 ˊ of hopper of intelligence.Second oil press, 1 ˊ enters oil expression program.
Second oil press, 1 ˊ is identical with above-mentioned first oil press, 1 structure, and the intelligence of two oil presses 1,1 ˊ connection
The pre- hopper 2 of energy, 2 ˊ oil press hoppers 3, the broken dregs of rice device of 3 ˊ, press chamber shield and dregs of fat processor 5, the equal structure of 5 ˊ are identical.Second
Its dregs of fat is transported to automatically through 6 ˊ of dregs of fat auger after the crude oil that 1 ˊ of oil press squeezes out is separated with the dregs of fat through 5 ˊ of the second dregs of fat processor
It connects in the conveying auger 32 of feeder 8, waits and connect feeder 8 carries out when filler into intelligence pre- 2 ˊ of hopper again second automatically
All over squeezing.When by remaining 50% oil plant, all squeezing is finished, the first, second oil press 1,1 ˊ can be closed.Crude oil enters respectively
First, second crude oil bucket 11,11 ˊ.And the absolute oil dregs of rice after twice pressing are further crushed through broken 7 ˊ of dregs of rice auger and are transmitted to heat rejection type
Style three-way distributor 9 simultaneously packs or depending on squeezing situation by manual handle to the intelligent control bucket for connecing feeder 8 automatically through bagging tool 10
40 are squeezed again.Crude oil in first, second crude oil bucket 11,11 ˊ pass through first oil pump 53 in automatic oil filter 12 with
Oil pipe is pumped into buffer barrel 54 and buffers, then crude oil is put into oil filter barrel 52 through tubing valve 59 and is filtered.In oil filter barrel 52
Tubing valve 59 is closed when crude oil puts enough, covers oil drum cap and fixation.Outlet valve 57 is closed, starting gas is controlled by controller 60
Pump 55 opens air intake valve 56 after 55 punching press of air pump, inject air pressure to oil filter barrel 52, crude oil passes through under gas pressure at this time
Filter cloth in oil filter barrel 52 becomes absolute oil.It is flowed into finished product oil drum i.e. oil storage barrel.Crude oil has filtered close after close air intake valve 56,
Air pump 55, which will continue to be stamped into next oil strain, prepares, and then opens remaining dangerous air pressure in 57 oil filter barrel 52 of outlet valve
It bleeds off, dangerous air pressure will be entered escape pipe buffers packet 58 by escape pipe and discharge is decomposed in dangerous air pressure.Oil strain finishes
Oil filter barrel 52 is opened again, and whole oil strain programs are can be completed into the crude oil impurity cleaning in oil filter barrel 52.And wall will be filtered in figure
The noise source air pump 55 of oil machine is isolated, and is played the role of elimination noise and is made oil strain environment simply clean, not by the invasion of noise.
Noise treatment device of the invention simultaneously, also the first, second oil press 1,1 ˊ main shaft on sound insulation box main body 61, every
The multiple isolation method of sound wall 62 and soundproof plate 63 come reduce it is mechanical generate huge noise in operation, to allow operator
Injury from mechanicalness noise to human body, reaches and lessens fatigue, and creates the purpose of works fine environment.At noise of the present invention
Device is managed, not only carries out noise reduction processing just for oil press system, and the noise reduction for being suitable for other occasion solid mechanicals is handled.
Claims (10)
- The production system 1. a kind of full-automatic intelligent muffling type extracts oil, including the first oil press (1), the second oil press (1 ˊ) and control Case (13) processed, it is characterised in that:The system further include:Intelligent expectation and the first intelligent pre- hopper of filler, the second intelligence are provided for the first oil press, the second oil press (1,1 ˊ) It can pre- hopper (2,2 ˊ) and the first oil press hopper, the second oil press hopper (3,3 ˊ)；The dregs of fat that first oil press, the second oil press (1,1 ˊ) press chamber are fallen are subjected to dregs of fat separation respectively, and press setting weight Automatically control first dregs of fat processing of the dregs of fat into the first dregs of fat auger, the conveyor hopper (31) of the second dregs of fat auger (6,6 ˊ) Machine, the second dregs of fat processor (5,5 ˊ)；It is big that large stretch of oil meal that first oil press, the second oil press (1,1 ˊ) distiller grains outlet are discharged is crushed to dregs of rice block needed for twice pressing The broken dregs of rice device of small first, the second broken dregs of rice device；The dregs of fat that first dregs of fat processor, the second dregs of fat processor (5,5 ˊ) are isolated are respectively transmitted to connect feeder automatically (8) the first dregs of fat auger in conveying auger (32), the second dregs of fat auger (6,6 ˊ), by the first broken dregs of rice device, the second broken dregs of rice device Broken oil meal is further crushed and is respectively fed to connect feeder (8) automatically, the first broken dregs of rice of heat rejection type style three-way distributor (9) twist Dragon, the second broken dregs of rice auger (7,7 ˊ)；The oil meal of second broken dregs of rice auger (7 ˊ) conveying is carried out to the heat rejection type style three-way distributor (9) of heat extraction and sub-material；Crude oil is carried out to the automatic oil filter (12) of noise reduction filtering；The noise treatment device that the noise that oil expression generates is isolated.
- The production system 2. full-automatic intelligent muffling type according to claim 1 extracts oil, it is characterised in that: described first The pre- hopper (2) of intelligence, the second pre- hopper (2 ˊ) of intelligence are to fix motor (14) on electric machine support (19) at the top of the hopper, in hopper The fixed symmetrical stirring blade to match with bottom box shape is separately connected through two lateral connector bars on interior motor output shaft (15), the motor output shaft is supported by the bearing (16) in bearing block, and the hopper is equipped with observation window (17), on hopper, Under respectively set a light control sensor (18,18 ˊ), be fixed with monitoring probe (20) on the electric machine support (19), and described first Oil press hopper (3), the second oil press hopper (3 ˊ) are that the stirring driven by top transmission mechanism (21) is set in hopper main body Blade (22) is respectively equipped with light control sensor (18 ") and observation window (17 ˊ) in the hopper main body, and bottom side also sets one Discharge port (23), top are feeding inlet plate (24), and transmission mechanism (21) outer cover has gear protective cover.
- The production system 3. full-automatic intelligent muffling type according to claim 1 extracts oil, it is characterised in that: the first oil expression Machine, the second oil press (1,1 ˊ) press chamber outside be cased with press chamber shield, the press chamber shield by housing main body (25) with it is upper (26) two parts composition is covered, housing main body (25) bottom is inverted trapezoidal dregs of fat outlet (27), has heat extraction mouth at the top of upper cover (26) (28), first oil press, the second oil press (1,1 ˊ) press chamber shield dregs of fat outlet (27) bottom respectively correspond the first oil Slag treatment machine, the second dregs of fat processor (5,5 ˊ).
- The production system 4. full-automatic intelligent muffling type according to claim 1 extracts oil, it is characterised in that: described first Dregs of fat processor, the second dregs of fat processor (5,5 ˊ) are set grid conveyer (30) at the top of inclination funnel (29), corresponding grid The output port of conveyer (30) fixes the conveyor hopper (31) of the first dregs of fat auger, the second dregs of fat auger (6,6 ˊ), and described One dregs of fat auger, the second dregs of fat auger (6,6 ˊ) are connect with the helical feed auger (32) for connecing feeder (8) automatically respectively, inclination Funnel (29) connects the first crude oil bucket, the second crude oil bucket (11,11 ˊ), and in the grid conveyer (30) and inclination funnel (29) gravity sensor (33) are arranged in lower section.
- The production system 5. full-automatic intelligent muffling type according to claim 1 extracts oil, it is characterised in that: described first Broken dregs of rice device, the semicircle that the second broken dregs of rice device is equipped with the semi-circular guard (35) of heat extraction mouth (34) by top and bottom is equipped with sieve are broken Dregs of rice sieve bottom (36), which is bolted in the housing of composition, sets broken dregs of rice wheel (37) composition, and the broken dregs of rice wheel (37) is identical two parts Bolt is fixed on first oil press, the second oil press (1,1 ˊ) main shaft goes out the slagging tap on head of dregs of rice end, and by shield (35) it is then fixed in the rack at oil press distiller grains outlet end with the housing of broken dregs of rice sieve bottom (36) composition.
- The production system 6. full-automatic intelligent muffling type according to claim 1 extracts oil, it is characterised in that: described first is broken Dregs of rice auger, the second broken dregs of rice auger (7,7 ˊ) are to be connected and fixed multiple broken dregs of rice on the screw-conveyer-shaft of outlet end by spiral feeding auger Disk (38) and the crushing claw (39) being arranged on corresponding part cavity inner wall with broken dregs of rice disk (38) composition, power is by the first oil expression The transmission shaft that the belt pulley (66,67) of main shaft one end connection of machine, the second oil press (1,1 ˊ) and belt (68) drive (69) and the mechanical pedestal of right angle umbrella tooth case (70) composition of transmission shaft (69) end connection provides.
- The production system 7. full-automatic intelligent muffling type according to claim 1 extracts oil, it is characterised in that: described to connect automatically Feeder (8) is made of top intelligent control bucket (40) and bottom stirred box body (41) two parts, wherein intelligent control bucket (40) It is to set the balance shaft (43) supported by fixed frame (42) on the top of stirred box body (41), is up and down through balance shaft (43) connection Open inclination funnel is installed a bevel protractor (44) on fixed frame (42), is equipped on the inclination funnel by bevel protractor (44) side Weights (47) are arranged in swinging plate (45) and microswitch (46), the other side, and monitoring is also set at the top of stirred box body (41) and is visited Head (20 ˊ).
- The production system 8. full-automatic intelligent muffling type according to claim 1 extracts oil, it is characterised in that: heat rejection type threeway Tripper (9) is in the second broken dregs of rice auger (outlet end setting and two discharge port of bottom (48) and top air-exhausting duct (50) phase of 7) ˊ The symmetrical heat removal pipeline (49) of connection, and sub-material control handle (51) is set between two discharge ports (48).
- The production system 9. full-automatic intelligent muffling type according to claim 1 extracts oil, it is characterised in that: described is automatic Oil filter is to set pipeline pump (53) and oil storage buffer barrel between first, second liang of crude oil bucket (11,11 ˊ) and tubing valve (59) (54), escape pipe buffers packet (58) and by the tracheae of air pump (55) are connected to through inlet, outlet valve (56,57), and by air pump (55) The controller (60) connected through control cabinet (13) is controlled.
- The production system 10. full-automatic intelligent muffling type according to claim 1 extracts oil, it is characterised in that: described makes an uproar Sound processor mainly exists in addition to isolating air pump (55) through wall and oil filter other parts in oil filter (12) Bearing (64,64 ˊ) and bearing by being symmetrically placed on axis is set on the first oil press, the second oil press (1,1 ˊ) main shaft The sound insulation box main body (61) of (64,64 ˊ) external oil sealing (65,65 ˊ) and outer case composition, by sound insulation box main body (61) insertion every Sound wall (62) interior side, other side peripheral hardware soundproof plate (63) are constituted.
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| CN201710711270.7A CN109401832B (en) | 2017-08-18 | 2017-08-18 | Full-automatic intelligent amortization formula oil extraction production system |
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| CN201710711270.7A CN109401832B (en) | 2017-08-18 | 2017-08-18 | Full-automatic intelligent amortization formula oil extraction production system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110561807A (en) * | 2019-09-24 | 2019-12-13 | 青海百岁食品科技有限公司 | edible oil cake dreg collection device and collection method thereof |
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| CN109401832B (en) | 2024-03-26 |
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