CN109401371B - Spraying sound-absorbing material - Google Patents

Spraying sound-absorbing material Download PDF

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Publication number
CN109401371B
CN109401371B CN201811146042.0A CN201811146042A CN109401371B CN 109401371 B CN109401371 B CN 109401371B CN 201811146042 A CN201811146042 A CN 201811146042A CN 109401371 B CN109401371 B CN 109401371B
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sound absorption
cement
absorption material
surface layer
aggregate
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CN109401371A (en
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王卫东
洪少华
张玉岁
宣君
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Jiangsu Xinguang Environmental Protection Engineering Co ltd
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Jiangsu Xinguang Environmental Protection Engineering Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only

Abstract

The invention discloses a spraying sound-absorbing material, which comprises a base layer sound-absorbing material, a surface layer sound-absorbing material and a sealing agent, wherein the base layer sound-absorbing material is prepared from raw materials of base layer cement, base layer aggregate, a reinforcing agent, an additive, a pour point regulator and water; the surface layer sound absorption material is prepared from raw materials of surface layer cement, surface layer aggregate, a reinforcing agent, an additive, a coagulation regulator, hydroxypropyl methyl cellulose ether and water. The base cement is portland cement or ordinary portland cement, the base aggregate is quartz sand, the reinforcing agent is prepared from raw materials of silica fume and redispersible latex powder, the additive is a polycarboxylic acid high-performance water reducing agent, the setting regulator is calcium formate or lithium carbonate, the surface cement is white portland cement, the surface aggregate is colored quartz sand, and the sealant is styrene-acrylic emulsion. The invention can be used for large-area construction quickly, and has the advantages of low rebound rate, high strength, weather resistance, good sound absorption performance, excellent fireproof performance, environmental protection, strong decorative effect and low manufacturing cost.

Description

Spraying sound-absorbing material
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to a spraying sound absorption material.
Background
When inorganic fiber sound-absorbing cotton spraying construction is performed indoors such as in a machine room, the surface of a spraying layer of a cotton material is fluffy due to loose texture of the spraying layer, and the forming appearance effect is poor. Moreover, the cotton material is loose in texture and low in strength, is easy to be damaged due to accidental collision, is easy to be wetted or fiberized in long-term use, falls and cakes due to wetting, and influences the sound absorption performance, and meanwhile, dust and microfibers formed after cotton aging scatter, so that the atmospheric environment is polluted.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a spraying sound-absorbing material, aiming at solving the problems of poor sound-absorbing effect, environmental pollution and short service life of the sound-absorbing material in the prior art.
The technical scheme is as follows: in order to solve the problems, the technical scheme adopted by the invention is as follows:
a spraying sound absorption material consists of a base layer sound absorption material, a surface layer sound absorption material and a sealing agent; the sound-absorbing material consists of a base layer sound-absorbing material, a surface layer sound-absorbing material and a sealing agent; the mass ratio of the base layer sound-absorbing material to the surface layer sound-absorbing material is 1-3: 1, and the sealing agent is 20-25 kg/m2
The base layer sound absorption material is prepared from raw materials of base cement, base aggregate, reinforcing agent, additive, coagulation regulator and water; the surface layer sound absorption material is prepared from raw materials of surface layer cement, surface layer aggregate, a reinforcing agent, an additive, a coagulation regulator, hydroxypropyl methyl cellulose ether and water; the sealant is styrene-acrylic emulsion;
the base cement is Portland cement or ordinary Portland cement, and the base aggregate is quartz sand; the surface cement is white portland cement, and the surface aggregate particles are colored quartz sand; the reinforcing agent is prepared from raw materials of silica fume and redispersible latex powder, the additive is a polycarboxylic acid high-performance water reducing agent, and the coagulation regulator is calcium formate or lithium carbonate.
Preferably, the base sound-absorbing material comprises, by mass, 20-25% of base cement, 70-75% of base aggregate, 1.0-2.0% of reinforcing agent, 0.3-0.5% of additive, 0.1-0.2% of setting regulator and 3.5-4.5% of water.
Preferably, the surface layer sound absorption material comprises, by mass, 24-28% of surface layer cement, 65-70% of surface layer aggregate, 1.5-2.0% of a reinforcing agent, 0.3-0.5% of an additive, 0.1-0.2% of a pour regulator, 0.02-0.03% of hydroxypropyl methyl cellulose ether and 4.0-5.0% of water.
Preferably, an inorganic fiber mesh cloth is arranged between the base layer sound absorption material and the surface layer sound absorption material.
Preferably, the strength grade of the portland cement is greater than or equal to 52.5 grade.
Preferably, the particle size of the quartz sand in the base aggregate is 0.5-1.0 mm.
Preferably, the reinforcing agent comprises 90-95% of silica fume and 5-10% of redispersible latex powder by mass.
Preferably, the water reducing rate of the polycarboxylic acid high-performance water reducing agent is more than or equal to 30%.
Preferably, the white portland cement has a strength grade of > 42.5.
Preferably, the particle size of the colored quartz sand is 0.2-0.5 mm.
Has the advantages that: compared with the prior art, the invention has the advantages that:
(1) the invention adopts cement inorganic cementing material to replace traditional organic cementing agent, which is harmless to human body and has good durability.
(2) The invention adopts the granular material to replace the inorganic fiber material, has compact structure and high strength, effectively avoids the phenomena of surface fluffing and collision loss of the inorganic fiber spraying layer and has good decorative effect.
(3) The sound absorption material can be used for rapid large-area seamless construction, and is weather-proof, moisture-proof and environment-friendly.
(4) The invention has the advantages of high bonding strength, low rebound rate, high strength, good sound absorption performance and excellent fireproof performance.
(5) The invention has the advantages of strong decorative effect and low manufacturing cost.
Detailed Description
The following describes in detail embodiments of the present invention with reference to specific examples.
Example 1
The spraying sound absorption material consists of a base layer sound absorption material, a surface layer sound absorption material and a sealing agent; the mass ratio of the base layer sound absorption material to the surface layer sound absorption material is 1: 1, and the sealing agent is 20kg/m2. Inorganic fiber mesh cloth is arranged between the base layer sound absorption material and the surface layer sound absorption material, and the sealing agent adopts styrene-acrylic emulsion; the base layer sound absorption material is prepared by stirring and mixing 20 mass percent of base layer cement, 75 mass percent of base layer aggregate, 1 mass percent of reinforcing agent, 0.3 mass percent of additive, 0.2 mass percent of setting regulator and 3.5 mass percent of water; the surface layer sound absorption material is prepared by stirring and mixing 25 mass percent of surface layer cement, 68 mass percent of surface layer aggregate, 1.5 mass percent of reinforcing agent, 0.3 mass percent of additive, 0.2 mass percent of setting regulator, 0.02 mass percent of hydroxypropyl methyl cellulose ether and 4.98 mass percent of water.
The basic cement is Portland cement with the strength of 52.5 grade, and the basic aggregate is quartz sand with the particle size of 0.5 mm; the surface cement is white portland cement with the strength of 52.5 grade, and the surface aggregate is colored quartz sand with the grain diameter of 0.2 mm; the reinforcing agent is prepared by stirring and mixing silica fume and redispersible latex powder, wherein the mass ratio of the silica fume is 90%, the weight part of the redispersible latex powder is 10%, the admixture adopts a polycarboxylic acid high-performance water reducing agent with the water reducing rate of 30%, and the coagulation regulator adopts calcium formate.
Example 2
The spraying sound absorption material consists of a base layer sound absorption material, a surface layer sound absorption material and a sealing agent; the mass ratio of the base layer sound absorption material to the surface layer sound absorption material is 1: 1, and the sealing agent is 20kg/m2. Inorganic fiber mesh cloth is arranged between the base layer sound absorption material and the surface layer sound absorption material, and the sealing agent adopts styrene-acrylic emulsion.
The base layer sound absorption material is prepared from 24% of base layer cement, 70% of base layer aggregate, 1.5% of reinforcing agent, 0.4% of additive, 0.15% of coagulation regulator and 3.95% of water in percentage by mass; the surface layer sound absorption material is prepared by stirring and mixing 28 mass percent of surface layer cement, 65 mass percent of surface layer aggregate, 1.8 mass percent of reinforcing agent, 0.3 mass percent of additive, 0.1 mass percent of setting regulator, 0.03 mass percent of hydroxypropyl methyl cellulose ether and 4.77 mass percent of water; the sealant adopts styrene-acrylic emulsion.
The basic cement is Portland cement with the strength of 52.5 grades, and the basic aggregate is quartz sand with the particle size of 1.0 mm; the surface cement is white portland cement with the strength of 52.5 grade, and the surface aggregate particles are colored quartz sand with the particle size of 0.5 mm; the reinforcing agent is prepared by stirring and mixing silica fume and redispersible latex powder, wherein the mass ratio of the silica fume is 92%, the mass ratio of the redispersible latex powder is 8%, the admixture adopts a polycarboxylic acid high-performance water reducing agent with the water reducing rate of 30%, and the coagulation regulator adopts calcium formate.
Example 3
The spraying sound absorption material consists of a base layer sound absorption material, a surface layer sound absorption material and a sealing agent; the mass ratio of the base layer sound absorption material to the surface layer sound absorption material is 2: 1, and the sealing agent is 23kg/m2. Between the base layer sound-absorbing material and the surface layer sound-absorbing material is setThe inorganic fiber mesh cloth and the sealant adopt styrene-acrylic emulsion.
The base layer sound absorption material is prepared by stirring and mixing 21 mass percent of base layer cement, 72 mass percent of base layer aggregate, 2 mass percent of reinforcing agent, 0.5 mass percent of additive, 0.2 mass percent of setting regulator and 4.3 mass percent of water; the surface layer sound absorption material is prepared by stirring and mixing 24 mass percent of surface layer cement, 69 mass percent of surface layer aggregate, 2 mass percent of reinforcing agent, 0.5 mass percent of additive, 0.2 mass percent of setting regulator, 0.03 mass percent of hydroxypropyl methyl cellulose ether and 4.27 mass percent of water.
The basic cement is ordinary portland cement, and the basic aggregate is quartz sand with the particle size of 1.0 mm; the surface cement is white portland cement with the strength of 62.5 grade, and the surface aggregate particles are colored quartz sand with the particle size of 0.5 mm; the reinforcing agent is prepared by stirring and mixing silica fume and redispersible latex powder, wherein the mass ratio of the silica fume is 95%, the mass ratio of the redispersible latex powder is 5%, the admixture adopts a polycarboxylic acid high-performance water reducing agent with the water reducing rate of 30%, and the coagulation regulator adopts lithium carbonate.
Example 4
The spraying sound absorption material consists of a base layer sound absorption material, a surface layer sound absorption material and a sealing agent; the mass ratio of the base layer sound absorption material to the surface layer sound absorption material is 2: 1, and the sealing agent is 23kg/m2. Inorganic fiber mesh cloth is arranged between the base layer sound absorption material and the surface layer sound absorption material, and the sealing agent adopts styrene-acrylic emulsion.
The base layer sound absorption material is prepared by stirring and mixing 20 mass percent of base layer cement, 75 mass percent of base layer aggregate, 1.0 mass percent of reinforcing agent, 0.3 mass percent of additive, 0.1 mass percent of pour point regulator and 3.6 mass percent of water; the surface layer sound absorption material is prepared by stirring and mixing 28 mass percent of surface layer cement, 65 mass percent of surface layer aggregate, 1.5 mass percent of reinforcing agent, 0.3 mass percent of additive, 0.2 mass percent of setting regulator, 0.02 mass percent of hydroxypropyl methyl cellulose ether and 4.98 mass percent of water.
The basic cement is ordinary portland cement, and the basic aggregate is quartz sand with the particle size of 0.8 mm; the surface cement is white portland cement with the strength of 52.5 grade, and the surface aggregate particles are colored quartz sand with the particle size of 0.3 mm; the reinforcing agent is prepared by stirring and mixing silica fume and redispersible latex powder, wherein the mass ratio of the silica fume is 92%, and the mass ratio of the redispersible latex powder is 8%; the admixture adopts a polycarboxylic acid high-performance water reducing agent with the water reducing rate of 30 percent, and the setting regulator adopts lithium carbonate.
Example 5
The spraying sound absorption material consists of a base layer sound absorption material, a surface layer sound absorption material and a sealing agent; the mass ratio of the base layer sound absorption material to the surface layer sound absorption material is 3:1, and the sealing agent is 25kg/m2. Inorganic fiber mesh cloth is arranged between the base layer sound absorption material and the surface layer sound absorption material, and the sealing agent adopts styrene-acrylic emulsion.
The base layer sound absorption material is prepared by stirring and mixing 24% of base layer cement, 70% of base layer aggregate, 1.0% of reinforcing agent, 0.4% of additive, 0.1% of coagulation regulator and 4.5% of water in percentage by mass; the surface layer sound absorption material is prepared by stirring and mixing 23.97% of surface layer cement, 70% of surface layer aggregate, 1.5% of reinforcing agent, 0.4% of admixture, 0.1% of set adjusting agent, 0.03% of hydroxypropyl methyl cellulose ether and 4% of water in percentage by mass.
The basic cement is ordinary portland cement, and the basic aggregate is quartz sand with the particle size of 0.8 mm; the surface cement is white portland cement with the strength of 52.5 grade, and the surface aggregate particles are colored quartz sand with the particle size of 0.3 mm; the reinforcing agent is prepared by stirring and mixing silica fume and redispersible latex powder, wherein the mass ratio of the silica fume is 92%, the mass ratio of the redispersible latex powder is 8%, the admixture adopts a polycarboxylic acid high-performance water reducing agent with the water reducing rate of 30%, and the thickening time control agent adopts lithium carbonate.
Example 6
The spraying sound absorption material consists of a base layer sound absorption material, a surface layer sound absorption material and a sealing agent; the mass ratio of the base layer sound absorption material to the surface layer sound absorption material is 3:1, and the sealing agent is 25kg/m2. Inorganic fiber mesh cloth is arranged between the base layer sound absorption material and the surface layer sound absorption material, and the sealing agent adopts styrene-acrylic emulsion;
the base layer sound absorption material is prepared by stirring and mixing 20 mass percent of base layer cement, 74 mass percent of base layer aggregate, 1.5 mass percent of reinforcing agent, 0.4 mass percent of additive, 0.2 mass percent of pour point regulator and 3.9 mass percent of water; the surface layer sound absorption material is prepared by stirring and mixing 25 mass percent of surface layer cement, 68 mass percent of surface layer aggregate, 2 mass percent of reinforcing agent, 0.4 mass percent of additive, 0.2 mass percent of setting regulator, 0.03 mass percent of hydroxypropyl methyl cellulose ether and 4.37 mass percent of water;
the basic cement is ordinary portland cement, and the basic aggregate is quartz sand with the particle size of 0.8 mm; the surface cement is white portland cement with the strength of 52.5 grade, and the surface aggregate particles are colored quartz sand with the particle size of 0.3 mm; the reinforcing agent is prepared by stirring and mixing silica fume and redispersible latex powder, wherein the mass ratio of the silica fume is 92%, the mass ratio of the redispersible latex powder is 8%, the admixture adopts a polycarboxylic acid high-performance water reducing agent with the water reducing rate of 30%, and the coagulation regulator adopts calcium carbonate.
TABLE 1 test results of the properties of the sound-absorbing materials sprayed and the fiber boards sprayed in examples 1 to 6 (thickness of each board is 30mm)
Figure BDA0001816060680000041
Figure BDA0001816060680000051
Table 1 shows the results of the performance tests of the sound-absorbing material and the fiber board sprayed in examples 1 to 6, which were performed on the aspects of sound absorption coefficient, sound insulation amount, adhesive strength, formaldehyde emission amount, combustion performance, slag ball content, and the like. The test result shows that the sound absorption coefficient, the sound insulation effect and the bonding strength of the spray sound absorption material are all better than those of a spray fiberboard, and the formaldehyde emission is zero, which indicates that the spray sound absorption material is environment-friendly, has no harm to human bodies, and has no slag ball content. From the above test results, it can be seen that the present invention solves the technical problems and achieves advantageous effects.

Claims (7)

1. A spraying sound absorption material is characterized by comprising a base layer sound absorption material, a surface layer sound absorption material and a sealing agent; the mass ratio of the base layer sound-absorbing material to the surface layer sound-absorbing material is 1-3: 1, and the sealing agent is 20-25 kg/m2(ii) a Base layer sound-absorbing material and surface layer sound-absorbing materialInorganic fiber mesh cloth is arranged between the materials;
the base layer sound absorption material is prepared from raw materials of base cement, base aggregate, reinforcing agent, additive, coagulation regulator and water; the base layer sound absorption material comprises, by mass, 20-25% of base layer cement, 70-75% of base layer aggregate, 1.0-2.0% of reinforcing agent, 0.3-0.5% of additive, 0.1-0.2% of coagulation regulator and 3.5-4.5% of water; the surface layer sound absorption material is prepared from raw materials of surface layer cement, surface layer aggregate, a reinforcing agent, an additive, a coagulation regulator, hydroxypropyl methyl cellulose ether and water; the sealant is styrene-acrylic emulsion; the mass ratio of the surface layer sound absorption material to the raw materials is 24-28% of surface layer cement, 65-70% of surface layer aggregate, 1.5-2.0% of reinforcing agent, 0.3-0.5% of additive, 0.1-0.2% of coagulation regulator, 0.02-0.03% of hydroxypropyl methyl cellulose ether and 4.0-5.0% of water;
the base cement is Portland cement or ordinary Portland cement, and the base aggregate is quartz sand; the surface cement is white portland cement, and the surface aggregate particles are colored quartz sand; the reinforcing agent is prepared from silica fume and redispersible latex powder, the additive is a polycarboxylic acid high-performance water reducing agent, and the coagulation regulator is calcium formate or lithium carbonate.
2. The spray sound absorption material as claimed in claim 1, wherein the strength grade of the portland cement is greater than or equal to 52.5.
3. The spray sound absorption material as claimed in claim 1, wherein the particle size of the quartz sand in the base aggregate is 0.5-1.0 mm.
4. The spray sound absorption material as claimed in claim 1, wherein the mass ratio of each component in the reinforcing agent is: 90-95% of silica fume and 5-10% of redispersible latex powder.
5. The spray coating sound absorption material of claim 1, wherein the water reducing rate of the polycarboxylic acid high-performance water reducing agent is not less than 30%.
6. A spray coated sound absorbing material according to claim 1, wherein the white portland cement has a strength grade >42.5 grade.
7. The spray sound absorption material as claimed in claim 1, wherein the grain size of the colored quartz sand is 0.2-0.5 mm.
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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101585250B (en) * 2009-06-11 2014-05-21 谭毅 Glass fiber reinforced cement based thin-wall structure GRC imitation sandstone product

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101585250B (en) * 2009-06-11 2014-05-21 谭毅 Glass fiber reinforced cement based thin-wall structure GRC imitation sandstone product

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