CN109401184A - A kind of pre-dispersed resin and its application method - Google Patents
A kind of pre-dispersed resin and its application method Download PDFInfo
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- CN109401184A CN109401184A CN201811299309.XA CN201811299309A CN109401184A CN 109401184 A CN109401184 A CN 109401184A CN 201811299309 A CN201811299309 A CN 201811299309A CN 109401184 A CN109401184 A CN 109401184A
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- dispersed resin
- dispersed
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- calcium chloride
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Tyre Moulding (AREA)
Abstract
The invention discloses a kind of pre-dispersed resin and its application methods, are related to pre-dispersed resin art.It is unstable to solve the problems, such as that non-brominated phenolic resin is stored by the way that non-brominated phenolic resin to be first distributed in polychloroprene latex by the present invention;Zinc oxide is activating agent, while a little metal chloride can be formed with calcium chloride, has the function of promoting non-brominated phenolic resin curative efficiency;Homogenizing agent is the substance containing various active group, and suitable homogenizing agent, which is added, can make non-brominated phenolic resin, neoprene, zinc oxide be uniformly dispersed, be firmly combined to each other, and the pre-dispersed resin of preparation, which is stored, to be stablized.Compared with prior art, which stablizes, and is easily dispersed in butyl rubber, has both the effect of activating agent, vulcanizing agent, promotor, improves the stability and qualification rate of tire curing bladder batch production.
Description
Technical field
The present invention relates to pre-dispersed resin arts, and in particular to a kind of pre-dispersed resin and its application method.
Background technique
The main sizing material of tire curing bladder is butyl rubber, is considered in conjunction with composite factors such as vulcanization effect, curingprocess rates,
In the industrial production, resin curative systems are often used in tire curing bladder itself preparation.And curing resin is each vulnerable to light, heat etc.
The influence of kind of factor, stores unstable, disperses unstable in butyl rubber, and then tire curing bladder product batch is caused to be stablized
Property is not high.
Such as in the Chinese patent of Publication No. CN1043950 disclosed in 18 days July nineteen ninety, mentions and dispersing to needs
A kind of effective dispersing agent is added in resin, produces a kind of pre-dispersed resin.
Summary of the invention
To solve deficiency in the prior art, the invention discloses a kind of pre-dispersed resin and its application methods.
The technical solution adopted by the present invention is that a kind of pre-dispersed resin, component includes: non-brominated phenolic resin, neoprene rubber
Glue, zinc oxide, homogenizing agent;
Preparation process:
S1, the polychloroprene latex that metering is first added in a kettle, set temperature of reaction kettle as 45~55 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, the polychloroprene latex in S2 is poured into calcium chloride water, after
, there is coagulative precipitation in continuous stirring;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, dried.
In the formula design of pre-dispersed resin, according to mass parts, have following proportion to refer to: 40%~50% is non-brominated
Phenolic resin, 20%~30% neoprene, 10%~25% zinc oxide, 10%~25% homogenizing agent.
The calcium chloride water configured in S3 be it is hot, on the one hand temperature can speed up neoprene at 80~100 DEG C
The coagulative precipitation of latex is reacted, and the product being on the other hand precipitated is uniform.
Application method of the pre-dispersed resin of one of present invention in tire curing bladder.Refining glue before this, by butyl rubber
Glue is added in open mill, and to sizing material packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially to out
It is thin logical multiple in mill, to be mixed uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector,
Curing bag is molded according to the injection sulfuration process of tire curing bladder.
The present invention solves non-brominated phenolic resin storage not by the way that non-brominated phenolic resin to be first distributed in polychloroprene latex
Stable problem;Zinc oxide is activating agent, while a little metal chloride can be formed with calcium chloride, has and promotes non-brominated phenol
The effect of urea formaldehyde curing efficiency;Homogenizing agent is the substance containing various active group, be added suitable homogenizing agent can make it is non-
Brominated phenolic resin, neoprene, zinc oxide are uniformly dispersed to each other, are firmly combined, and the pre-dispersed resin of preparation, which is stored, to be stablized.
Compared with prior art, non-brominated phenolic resin, zinc oxide, homogenizing agent are added in polychloroprene latex and are made by the present invention
Standby resin pre-dispersed out, the pre-dispersed resin property are stablized, are easily dispersed in butyl rubber, have both activating agent, vulcanizing agent,
The effect of promotor greatly increases the stability and qualification rate of tire curing bladder batch production.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, below with reference to embodiment, to the present invention
It is described in further detail.
A kind of pre-dispersed resin, component include: non-brominated phenolic resin, neoprene, zinc oxide, homogenizing agent;
Preparation process:
S1, the polychloroprene latex that metering is first added in a kettle, set temperature of reaction kettle as 45~55 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, the polychloroprene latex in S2 is poured into calcium chloride water, after
, there is coagulative precipitation in continuous stirring;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, dried.
In the formula design of pre-dispersed resin, by mass parts, there is following proportion to refer to: 40%~50% non-brominated phenol
Urea formaldehyde, 20%~30% neoprene, 10%~25% zinc oxide, 10%~25% homogenizing agent.
The calcium chloride water configured in S3 be it is hot, temperature is at 80~100 DEG C.
Embodiment 1: a kind of pre-dispersed resin, component include: 50% non-brominated phenolic resin, 20% neoprene, 20%
Zinc oxide, 10% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 50 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, the polychloroprene latex in S2 is poured into calcium chloride water, after
, there is coagulative precipitation in continuous stirring;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 99%.
Embodiment 2: a kind of pre-dispersed resin, component include: 40% non-brominated phenolic resin, 30% neoprene, 15%
Zinc oxide, 15% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 45 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, temperature pour into calcium chloride at 80 DEG C, by the polychloroprene latex in S2
In aqueous solution, continues to stir, coagulative precipitation occur;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 98%.
Embodiment 3: a kind of pre-dispersed resin, component include: 60% non-brominated phenolic resin, 20% neoprene, 10%
Zinc oxide, 10% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 45 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, temperature pour into calcium chloride at 100 DEG C, by the polychloroprene latex in S2
In aqueous solution, continues to stir, coagulative precipitation occur;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 98%.
Embodiment 4: a kind of pre-dispersed resin, component include: 40% non-brominated phenolic resin, 20% neoprene, 25%
Zinc oxide, 15% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 55 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, temperature pour into calcium chloride at 100 DEG C, by the polychloroprene latex in S2
In aqueous solution, continues to stir, coagulative precipitation occur;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 99%.
Embodiment 5: a kind of pre-dispersed resin, component include: 45% non-brominated phenolic resin, 15% neoprene, 15%
Zinc oxide, 25% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 55 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, temperature pour into calcium chloride at 80 DEG C, by the polychloroprene latex in S2
In aqueous solution, continues to stir, coagulative precipitation occur;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 98%.
Embodiment 6: a kind of pre-dispersed resin, component include: 40% non-brominated phenolic resin, 20% neoprene, 15%
Zinc oxide, 25% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 45 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, the polychloroprene latex in S2 is poured into calcium chloride water, after
, there is coagulative precipitation in continuous stirring;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 98%.
Embodiment 7: a kind of pre-dispersed resin, component include: 50% non-brominated phenolic resin, 30% neoprene, 10%
Zinc oxide, 10% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 55 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, the polychloroprene latex in S2 is poured into calcium chloride water, after
, there is coagulative precipitation in continuous stirring;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 99%.
Embodiment 8: a kind of pre-dispersed resin, component include: 50% non-brominated phenolic resin, 25% neoprene, 25%
Zinc oxide, 25% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 50 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, temperature pour into calcium chloride at 90 DEG C, by the polychloroprene latex in S2
In aqueous solution, continues to stir, coagulative precipitation occur;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 99%.
Embodiment 9: a kind of pre-dispersed resin, component include: 45% non-brominated phenolic resin, 20% neoprene, 25%
Zinc oxide, 15% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 45 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, temperature pour into calcium chloride at 90 DEG C, by the polychloroprene latex in S2
In aqueous solution, continues to stir, coagulative precipitation occur;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 99%.
Embodiment 10: a kind of pre-dispersed resin, component include: 50% non-brominated phenolic resin, 30% neoprene, 25%
Zinc oxide, 25% homogenizing agent;
Preparation process:
S1, the polychloroprene latex being first added in a kettle set temperature of reaction kettle as 55 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, stirred
Dispersion;
S3, the calcium chloride water that configuration concentration is 1%, temperature pour into calcium chloride at 90 DEG C, by the polychloroprene latex in S2
In aqueous solution, continues to stir, coagulative precipitation occur;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, be in solid granular, drying.
Above-mentioned pre-dispersed resin is applied in tire curing bladder, first butyl rubber is added in open mill, to glue
Expect packet roller, reinforced filling carbon black, plasticizer paraffin oil, pre-dispersed resin are added sequentially in open mill, it is thin logical multiple, to mixed
Refining is uniform, extruded sheet;Then injection vulcanization, the film of extrusion is added in injector, according to the note of tire curing bladder
It penetrates sulfuration process and molds curing bag.The qualification rate of tire curing bladder reaches 99%.
Claims (4)
1. a kind of pre-dispersed resin, which is characterized in that
Component includes: non-brominated phenolic resin, neoprene, zinc oxide, homogenizing agent;
Preparation process:
S1, the polychloroprene latex that metering is first added in a kettle, set temperature of reaction kettle as 45~55 DEG C, open stirring;
S2, weighed non-brominated phenolic resin, zinc oxide, homogenizing agent be added in the polychloroprene latex in S1 again, be dispersed with stirring;
S3, the calcium chloride water that configuration concentration is 1%, the polychloroprene latex in S2 is poured into calcium chloride water, continues to stir
It mixes, coagulative precipitation;
S4, the calcium chloride water in S3 is filtered, obtains pre-dispersed resin, dried.
2. a kind of pre-dispersed resin according to claim 1, which is characterized in that in the formula design of pre-dispersed resin,
By mass parts, there is following proportion: 40%~50% non-brominated phenolic resin, 20%~30% neoprene, 10%~25% oxygen
Change zinc, 10%~25% homogenizing agent.
3. a kind of pre-dispersed resin according to claim 1, which is characterized in that the calcium chloride configured in S3 is water-soluble
Liquid be it is hot, temperature is at 80~100 DEG C.
4. a kind of a kind of application method of pre-dispersed resin according to claim 1 or 2 or 3, which is characterized in that described
Pre-dispersed resin use is in tire curing bladder.
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CN201811299309.XA CN109401184A (en) | 2018-11-02 | 2018-11-02 | A kind of pre-dispersed resin and its application method |
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CN201811299309.XA CN109401184A (en) | 2018-11-02 | 2018-11-02 | A kind of pre-dispersed resin and its application method |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100812840B1 (en) * | 2007-02-16 | 2008-03-11 | 금호타이어 주식회사 | A rubber composition for tire bladder |
CN102731918A (en) * | 2012-07-20 | 2012-10-17 | 浙江华和塑胶科技有限公司 | Radial tyre bladder and preparation method thereof |
CN106009327A (en) * | 2016-05-30 | 2016-10-12 | 宁波硫华聚合物有限公司 | Pre-dispersion masterbatch particle for butyl rubber vulcanizer and preparation method thereof |
CN106633437A (en) * | 2016-11-29 | 2017-05-10 | 青岛福诺新材料有限公司 | Graphene-oxide-modified high-performance tire curing bladder and preparation method thereof |
-
2018
- 2018-11-02 CN CN201811299309.XA patent/CN109401184A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100812840B1 (en) * | 2007-02-16 | 2008-03-11 | 금호타이어 주식회사 | A rubber composition for tire bladder |
CN102731918A (en) * | 2012-07-20 | 2012-10-17 | 浙江华和塑胶科技有限公司 | Radial tyre bladder and preparation method thereof |
CN106009327A (en) * | 2016-05-30 | 2016-10-12 | 宁波硫华聚合物有限公司 | Pre-dispersion masterbatch particle for butyl rubber vulcanizer and preparation method thereof |
CN106633437A (en) * | 2016-11-29 | 2017-05-10 | 青岛福诺新材料有限公司 | Graphene-oxide-modified high-performance tire curing bladder and preparation method thereof |
Non-Patent Citations (1)
Title |
---|
范屏等: "预分散树脂对胶囊胶料性能的影响 ", 《轮胎工业》 * |
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