CN102731918A - Radial tyre bladder and preparation method thereof - Google Patents
Radial tyre bladder and preparation method thereof Download PDFInfo
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- CN102731918A CN102731918A CN2012102525611A CN201210252561A CN102731918A CN 102731918 A CN102731918 A CN 102731918A CN 2012102525611 A CN2012102525611 A CN 2012102525611A CN 201210252561 A CN201210252561 A CN 201210252561A CN 102731918 A CN102731918 A CN 102731918A
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Abstract
The invention discloses a radial tyre bladder and a preparation method of the radial tyre bladder, belonging to the technical fields of compositions of macromolecular compound and preparation methods. The radial tyre bladder comprises the following raw materials by weight: 90-110 parts of butyl rubber, 5-6 parts of chloroprene rubber, 4-6 parts of castor oil, 48-55 parts of carbon black, 0.7-1.5 parts of stearic acid, 0.4-0.8 parts of paraffin, 7-10 parts of resin, and 4-6 parts of zinc oxide. The method comprises the following steps: (a) preparing ingredients, mixing and filtering: mixing the semi-finished rubber and zinc oxide at 50-60 DEG C for 40-50 seconds, adding the resin and mixing for 60-70 seconds, adding other additives, raising the temperature to 150-160 DEG C, mixing for 7-8 minutes to obtain a mixture, and standing for 12-24 hours; (b) extruding to obtain slices and forming rubber strips; (c) vulcanizing and polishing, wherein the vulcanization temperature is 160-170 DEG C and a pressure-maintaining and temperature-preservation process is performed for 3-5 minutes. According to the technical scheme of the invention, the production efficiency is improved, the heat resistance of the rubber is increased, and the service life of the tyre bladder is prolonged.
Description
Technical field
The invention belongs to the composition and method of making the same technical field of macromolecular compound, be specifically related to a kind of radial tyre capsule and preparation method thereof.
Background technology
Tyre capsule is the indispensable consumable part that is used to make tire.In the sulfidation of tire, pressurized gas or superheated water are filled in tyre capsule inside, strut in the tire sealant embryogeny with extension and press vulcanized tyre.Pressurized gas is generally nitrogen, and superheated water is the hot water through deoxygenation, and the oxidation of tyre capsule has been avoided in such technology setting as far as possible, thereby increases the work-ing life of tyre capsule.
Existing tyre capsule vulcanization process, mainly with vulcanizer with the sizing material of high temperature viscous state to the capsule die high-pressure injection, the flowing property filled capsules mould of sizing material when utilizing high temperature.Capsular use temperature can be near 200 °.Therefore, tyre capsule also need possess certain thermotolerance, thermal conductivity and flowing property.
The common employed starting material of preparation tyre capsule have butyl rubber, neoprene latex (promoting agent), Viscotrol C (tenderizer), carbon black (weighting agent), Triple Pressed Stearic Acid (processing aid), resin (vulcanizing agent) at present.This tyre capsule has been difficult to satisfy the demand in market in heat-transfer rate with on work-ing life.
Common bladder curing technology is to process work in-process glue earlier, and then with work in-process glue insert be contained in advance on the vulcanizer and the capsule die of preheating in carry out sulfidization molding.The differentiation of one-step melting method and mixing method of two steps is arranged usually.The one-step melting method be just rubber, carbon black and other auxiliary agent carry out mixing after, add vulcanizing agent again and continue mixing.Cause incipient scorch easily owing to prolong the mixing time of vulcanizing agent, so the one-step melting method vulcanizing agent joining day is short, material is disperseed inhomogeneous, has the unsettled defective of performance of products.Two steps, mixing method was with the mixing master batch of processing of rubber, carbon black and other auxiliary agent, parked for some time and carried out the mixing and adding vulcanizing agent of secondary afterwards again.This method mixing time is long, and efficient is low.
Therefore, research and develop a kind of thermal conductivity and good flowing properties, long service life, tyre capsule that production cost is low again, the design that need make a science again to the prescription and the technology of sizing material.
Summary of the invention
The objective of the invention is to overcome above-mentioned defective of mentioning and deficiency, and thermal conductivity and good flowing properties, long service life, radial tyre capsule that production cost is low and preparation method thereof are provided.
The present invention realizes that the technical scheme of its purpose employing is following.
A kind of radial tyre capsule, said capsular prescription is made up of the raw material of following weight parts ratio: butyl rubber 90-110 part, neoprene latex 5-6 part; Viscotrol C 4-6 part, carbon black 48-55 part, Triple Pressed Stearic Acid 0.7-1.5 part; Paraffin 0.4-0.8 part, resin 7-10 part, zinc oxide 4-6 part.
Further, said raw-material composition and weight part ratio are: 95 ~ 105 parts of butyl rubbers, 5 ~ 6 parts of neoprene latexs, 4.5 ~ 6 parts of Viscotrol C, 50 ~ 52 parts of carbon blacks, 1 ~ 1.2 part of Triple Pressed Stearic Acid, 0.6 ~ 0.8 part in paraffin, 7.2 ~ 9 parts of resins, 5 ~ 6 parts in zinc oxide.
Further, said raw-material composition and weight part ratio are: 100 parts of butyl rubbers, 5 parts of neoprene latexs, 5 parts of Viscotrol C, 50 parts of carbon blacks, 1 part of Triple Pressed Stearic Acid, 0.8 part in paraffin, 9 parts of resins, 5 parts in zinc oxide.
Further, said paraffin is Microcrystalline Wax; Said butyl rubber is 268 type butyl rubbers; Said carbon black is a super-normal structure black, and particle diameter is 30 ~ 50nm; Said resin is octyl group phenolic aldehyde sulfuration resin or para-tert-butyl phenolic resin.
The capsular preparation method of a kind of radial tyre comprises following step:
(a). batching, banburying and filtration: with work in-process glue under 50 ° ~ 60 ° conditions with zinc oxide after mixing 40 ~ 50 seconds; Added resin then mixing 60 ~ 70 seconds; Add neoprene latex, Viscotrol C, carbon black, Triple Pressed Stearic Acid, paraffin again; Temperature rises to 150 ° ~ 160 °, and mixing time is 7 ~ 8 minutes, parks 12 ~ 24 hours after-filtration and makes sizing material;
(b). extrude section and form adhesive tape;
(c). the sulfuration polishing: inject capsule die behind the adhesive tape process injector spiro rod plasticizing, curing temperature is 160 ° to 170 °, pressure-maintaining and heat-preservation 3 ~ 5 minutes; Open the upper die and lower die tool, charge into high pressure gas, eject capsule, deburring polishing then.
Further, said injector is the plunger tpe injector of band screw rod preformed.
Through constantly research and experiment, the connection between theory and practice, technical scheme of the present invention has been broken through following technological difficulties:
1. in raw material, confirmed the zinc oxide of reasonable proportion.Zinc oxide can effectively improve the thermal oxidation resistance function of butyl rubber.Capsular use temperature can be near 200 °, and good thermotolerance helps to prolong capsular work-ing life.The content of zinc oxide is low excessively, and DeGrain then for improving having little significance of capsule die, and after the addition of oxidisability is excessive, can have a negative impact again, mainly is to reduce sizing material to return original shape and elongation.Tyre capsule is in the working conditions of upholding repeatedly, need possess good elongation.Therefore, need be through experiment and summary repeatedly, could a final reasonable proportion confirming zinc oxide, between the thermotolerance of capsule die and elongation, average out.
2. the Viscotrol C molecular weight is lower, and viscosity is less, can improve the flowing property of sizing material, but compares and paraffin, can reduce the intensity of sizing material.In raw material, added paraffin and can improve the influence of tenderizer for rubber strength.Because paraffin and butyl rubber have good consistency, can reduce the plasticity-of Mooney viscosity, raising sizing material.Therefore, paraffin and Viscotrol C replenish each other, and Viscotrol C is main, and paraffin is auxilliary, common tenderizer as butyl rubber.As preferably, said paraffin is Microcrystalline Wax.Microcrystalline Wax also contains many belt length side chains and cyclic saturability hydrocarbon polymer except normal paraffin and isoparaffin are formed, fusing point is high, and plasticity-is good, can improve the colloidal flowing property better.
3. confirmed suitable curing temperature.Curing temperature is an important parameter in the sulfidation, and curing temperature is high, and vulcanization reaction is fast, and production efficiency is just high; Curing temperature is low, and vulcanization reaction is slow, and production efficiency is just low.So actual production is under the prerequisite that guarantees vulcanized quality, improve curing temperature as far as possible, thereby faster production is enhanced productivity.Yet too high temperature can cause the cracking of sizing material molecular chain, even the reversion phenomenon takes place, and causes the decline of mechanical property.According to experimental data, the curing temperature of butyl rubber should not be higher than 170 °, and the optimum curing temperature of neoprene latex is 145 °.Therefore, suitable temperature is most important for equilibrium cure speed and vulcanized quality.
4. in the one-step melting method, rational step and parameter have been set.Mixing method of two steps is with respect to the one-step melting method, and mixing time is longer, and efficient is lower.And the shortcoming that adopts the one-step melting method is that mixing time is short, and composition disperses inhomogeneous.Therefore, need to confirm rational mixing order, mixing time and a melting temperature.
Compare with traditional tyre capsule and preparation method thereof, the beneficial effect that radial tyre capsule of the present invention and preparation method thereof is obtained is embodied in the following aspects:
1. under the constant basically situation of tyre capsule elongation, improve the colloidal resistance toheat, prolonged the work-ing life of tyre capsule.
2. improved the colloidal flowing property, shortened the curing time of tyre capsule, enhanced productivity.
3. adopt the injecting type capsule die, be furnished with large hydraulic press, sizing material is under the highly compressed effect, and inner quality is evenly closely knit, has guaranteed the quality of product.In the injection process, screw rod constantly rotates, and sizing material obtains plasticizing, is equivalent to the continuity process of a heat refining, makes that the sizing material internal component is further spread, and has improved the uniform distribution property of material.Injection speed is fast, has accelerated production efficiency.The glue limit is less, and the deburring polishing is more or less freely.
4. adopted the one-step melting method, be provided with rational step and mixing parameter, spread under the sufficient prerequisite, practiced thrift mixing time at composition.Mixing speed can promote more than 60% than mixing method of two steps.
Embodiment
Embodiment 1:
90 parts of butyl rubbers, 5 parts of neoprene latexs, 4 parts of Viscotrol C, 55 parts of carbon blacks, 1.2 parts of Triple Pressed Stearic Acid, 0.5 part in paraffin, 7 parts of resins, 4 parts in zinc oxide.
Said paraffin is Microcrystalline Wax.Microcrystalline Wax also contains many belt length side chains and cyclic saturability hydrocarbon polymer except normal paraffin and isoparaffin are formed, fusing point is high, and plasticity-is good, can improve the colloidal flowing property better.
Said butyl rubber does
268The type butyl rubber.
Said carbon black is by super-normal structure black.The primary aggregate of the carbon black of super-normal structure black is made up of a large amount of primary particals that quite a lot of cladodification and chainization are arranged.Higher surface area promotes the sooty performance.Said resin is octyl group phenolic aldehyde sulfuration resin or para-tert-butyl phenolic resin.Said particle size carbon black is 30 ~ 50nm.Black-reinforced effect in this particle size range is comparatively obvious.
Said resin is octyl group phenolic aldehyde sulfuration resin or para-tert-butyl phenolic resin.
The capsular preparation method of above-mentioned radial tyre comprises following step:
(a). batching, banburying and filtration: with work in-process glue under 50 ° ~ 60 ° conditions with zinc oxide after mixing 40 ~ 50 seconds; Added resin then mixing 60 ~ 70 seconds; Add neoprene latex, Viscotrol C, carbon black, Triple Pressed Stearic Acid, paraffin again; Temperature rises to 150 ° ~ 160 °, and mixing time is 7 ~ 8 minutes, parks 12 ~ 24 hours after-filtration and makes sizing material.
Add zinc oxide earlier, let it be able to diffusion in advance.Zinc oxide can not only effectively improve the thermal oxidation resistance of butyl rubber, can play activation to the butyl rubber vulcanization system simultaneously.As a good scorch retarder, zinc oxide can be to the too short effect of playing an improvement of time of scorch.
(b). extrude section and form adhesive tape.
(c). the sulfuration polishing: inject capsule die behind the adhesive tape process injector spiro rod plasticizing, curing temperature is 160 ° to 170 °, pressure-maintaining and heat-preservation 3 ~ 5 minutes; Open the upper die and lower die tool, charge into high pressure gas, eject capsule, deburring polishing then.
Injector is the plunger tpe injector of band screw rod preformed.Screw rod has the function of expectation and feeding concurrently, saves people's frock glue, has improved production efficiency, has practiced thrift human cost.Plunger and barrel gap are little, are difficult for producing refluxing.The injector total pressure is at 1600 tons, and product does not have bubble, and Forming Quality is better, and capsule compactness is high.
The capsule of producing with injector, owing to can control volumetric injection according to die cavity, so slitter edge lacks than traditional mold pressing, and yield rate is high, and the polishing deburring is comparatively simple and easy, has simplified process, very fast Production Flow Chart.
Embodiment 2:
Said raw-material composition and weight part ratio are: 100 parts of butyl rubbers, 5 parts of neoprene latexs, 4.5 parts of Viscotrol C, 52 parts of carbon blacks, 1 part of Triple Pressed Stearic Acid, 0.6 part in paraffin, 7.2 parts of resins, 5 parts in zinc oxide.
Said paraffin is Microcrystalline Wax.Said butyl rubber does
268The type butyl rubber.Said carbon black is by super-normal structure black.Said resin is octyl group phenolic aldehyde sulfuration resin.
The capsular preparation method of above-mentioned radial tyre, curing temperature is 160 °, all the other are identical with embodiment 1, repeat no more.
Embodiment 3:
Said raw-material composition and weight part ratio are: 100 parts of butyl rubbers, 5 parts of neoprene latexs, 5 parts of Viscotrol C, 50 parts of carbon blacks, 1 part of Triple Pressed Stearic Acid, 0.8 part in paraffin, 9 parts of resins, 5 parts in zinc oxide.
Said paraffin is Microcrystalline Wax.Said butyl rubber does
268The type butyl rubber.Said carbon black is by super-normal structure black.Said resin is a para-tert-butyl phenolic resin.
The capsular preparation method of above-mentioned radial tyre, curing temperature is 167 °, all the other are identical with embodiment 1, repeat no more.
Embodiment 4:
Said raw-material composition and weight part ratio are: 110 parts of butyl rubbers, 6 parts of neoprene latexs, 6 parts of Viscotrol C, 48 parts of carbon blacks, 1.5 parts of Triple Pressed Stearic Acid, 0.4 part in paraffin, 10 parts of resins, 6 parts in zinc oxide.
Curing temperature is 170 °, and all the other are identical with embodiment 1, repeat no more.
Embodiment 5:
Said raw-material composition and weight part ratio are: 95 parts of butyl rubbers, 6 parts of neoprene latexs, 5 parts of Viscotrol C, 55 parts of carbon blacks, 1.5 parts of Triple Pressed Stearic Acid, 0.6 part in paraffin, 8 parts of resins, 6 parts in zinc oxide.
Curing temperature is 167 °, and all the other are identical with embodiment 1, repeat no more.
Embodiment 6:
Said raw-material composition and weight part ratio are: 105 parts of butyl rubbers, 5.5 parts of neoprene latexs, 6 parts of Viscotrol C, 48 parts of carbon blacks, 0.7 part of Triple Pressed Stearic Acid, 0.4 part in paraffin, 10 parts of resins, 4.5 parts in zinc oxide.
Curing temperature is 167 °, and all the other are identical with embodiment 1, repeat no more.
The capsular mechanical performance parameter that the foregoing description makes contrasts as follows:
Can find out that from last table the sizing material after the optimization has the favorable mechanical performance, be a kind of HS, the high extension and the sludge proof tyre capsule.The capsular access times of conventional tire are probably at 300 to 400 times.Use through actual, can reach the mean life of the tyre capsule after the optimization 600 times, increased by 50% ~ 100% than original capsule; Under the guaranteed situation of quality product, prolonged capsular work-ing life, reduced the frequency of upgrading; Improve production efficiency, reduced production cost.
Claims (6)
1. a radial tyre capsule is characterized in that, said capsular prescription is made up of the raw material of following weight parts ratio: butyl rubber 90-110 part, neoprene latex 5-6 part; Viscotrol C 4-6 part, carbon black 48-55 part, Triple Pressed Stearic Acid 0.7-1.5 part; Paraffin 0.4-0.8 part, resin 7-10 part, zinc oxide 4-6 part.
2. a kind of radial tyre capsule as claimed in claim 1 is characterized in that, said raw-material composition and weight part ratio are: 95 ~ 105 parts of butyl rubbers; 5 ~ 6 parts of neoprene latexs, 4.5 ~ 6 parts of Viscotrol C, 50 ~ 52 parts of carbon blacks; 1 ~ 1.2 part of Triple Pressed Stearic Acid; 0.6 ~ 0.8 part in paraffin, 7.2 ~ 9 parts of resins, 5 ~ 6 parts in zinc oxide.
3. a kind of radial tyre capsule as claimed in claim 2 is characterized in that, said raw-material composition and weight part ratio are: 100 parts of butyl rubbers, 5 parts of neoprene latexs, 5 parts of Viscotrol C, 50 parts of carbon blacks, 1 part of Triple Pressed Stearic Acid, 0.8 part in paraffin, 9 parts of resins, 5 parts in zinc oxide.
4. like claim 1 or 2 or 3 described a kind of radial tyre capsules, it is characterized in that said paraffin is Microcrystalline Wax; Said butyl rubber is 268 type butyl rubbers; Said carbon black is a super-normal structure black, and particle diameter is 30 ~ 50nm; Said resin is octyl group phenolic aldehyde sulfuration resin or para-tert-butyl phenolic resin.
5. the capsular preparation method of a kind of radial tyre as claimed in claim 1 is characterized in that it comprises following step:
(a). batching, banburying and filtration: with work in-process glue under 50 ° ~ 60 ° conditions with zinc oxide after mixing 40 ~ 50 seconds; Added resin then mixing 60 ~ 70 seconds; Add neoprene latex, Viscotrol C, carbon black, Triple Pressed Stearic Acid, paraffin again; Temperature rises to 150 ° ~ 160 °, and mixing time is 7 ~ 8 minutes, parks 12 ~ 24 hours after-filtration and makes sizing material;
(b). extrude section and form adhesive tape;
(c). the sulfuration polishing: inject capsule die behind the adhesive tape process injector spiro rod plasticizing, curing temperature is 160 ° to 170 °, pressure-maintaining and heat-preservation 3 ~ 5 minutes; Open the upper die and lower die tool, charge into high pressure gas, eject capsule, deburring polishing then.
6. the capsular preparation method of a kind of radial tyre as claimed in claim 5 is characterized in that the plunger tpe injector of said injector for band screw rod preformed.
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Cited By (9)
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CN103012976A (en) * | 2012-12-18 | 2013-04-03 | 南京亚通橡塑有限公司 | Stretch-proof tire vulcanization capsule |
CN103496066A (en) * | 2013-09-12 | 2014-01-08 | 姜苏毅 | Rapid vulcanization forming process of ultrathin capsules |
CN104441539A (en) * | 2014-09-19 | 2015-03-25 | 无锡圣丰减震器有限公司 | Production process of tire vulcanized capsule |
CN105799097A (en) * | 2016-05-13 | 2016-07-27 | 中策橡胶集团有限公司 | Vulcanizing die and vulcanizing method for bladder body of tire building bladder |
CN108623927A (en) * | 2017-03-23 | 2018-10-09 | 住友橡胶工业株式会社 | Tyre vulcanization capsule and its manufacturing method and capsule rubber composition |
CN109054203A (en) * | 2018-07-27 | 2018-12-21 | 四川远星橡胶有限责任公司 | A kind of high service life capsule sizing material and preparation method thereof |
CN109401184A (en) * | 2018-11-02 | 2019-03-01 | 永橡胶有限公司 | A kind of pre-dispersed resin and its application method |
CN110105678A (en) * | 2019-05-31 | 2019-08-09 | 山东汉正橡胶工业有限公司 | A kind of tire curing bladder and its manufacture craft |
CN113547675A (en) * | 2021-07-27 | 2021-10-26 | 中国化工集团曙光橡胶工业研究设计院有限公司 | Method for preventing crease from appearing on shoulder in tire when large-size radial aircraft tire is vulcanized and taken out of boiler |
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CN103012976A (en) * | 2012-12-18 | 2013-04-03 | 南京亚通橡塑有限公司 | Stretch-proof tire vulcanization capsule |
CN103496066A (en) * | 2013-09-12 | 2014-01-08 | 姜苏毅 | Rapid vulcanization forming process of ultrathin capsules |
CN104441539A (en) * | 2014-09-19 | 2015-03-25 | 无锡圣丰减震器有限公司 | Production process of tire vulcanized capsule |
CN104441539B (en) * | 2014-09-19 | 2016-11-30 | 无锡圣丰减震器有限公司 | A kind of production technology of tire curing bladder film |
CN105799097A (en) * | 2016-05-13 | 2016-07-27 | 中策橡胶集团有限公司 | Vulcanizing die and vulcanizing method for bladder body of tire building bladder |
CN108623927A (en) * | 2017-03-23 | 2018-10-09 | 住友橡胶工业株式会社 | Tyre vulcanization capsule and its manufacturing method and capsule rubber composition |
CN109054203A (en) * | 2018-07-27 | 2018-12-21 | 四川远星橡胶有限责任公司 | A kind of high service life capsule sizing material and preparation method thereof |
CN109401184A (en) * | 2018-11-02 | 2019-03-01 | 永橡胶有限公司 | A kind of pre-dispersed resin and its application method |
CN110105678A (en) * | 2019-05-31 | 2019-08-09 | 山东汉正橡胶工业有限公司 | A kind of tire curing bladder and its manufacture craft |
CN113547675A (en) * | 2021-07-27 | 2021-10-26 | 中国化工集团曙光橡胶工业研究设计院有限公司 | Method for preventing crease from appearing on shoulder in tire when large-size radial aircraft tire is vulcanized and taken out of boiler |
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Denomination of invention: A meridian tire capsule and its preparation method Effective date of registration: 20221006 Granted publication date: 20131120 Pledgee: Zhejiang Linhai Rural Commercial Bank Co.,Ltd. Chengdong sub branch Pledgor: ZHEJIANG HUAHE BLADDER TECH Co.,Ltd. Registration number: Y2022330002478 |