CN109400004A - Artificial slabstone and preparation method thereof - Google Patents

Artificial slabstone and preparation method thereof Download PDF

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Publication number
CN109400004A
CN109400004A CN201811503128.4A CN201811503128A CN109400004A CN 109400004 A CN109400004 A CN 109400004A CN 201811503128 A CN201811503128 A CN 201811503128A CN 109400004 A CN109400004 A CN 109400004A
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CN
China
Prior art keywords
artificial slabstone
content
resin
impurity
coupling agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811503128.4A
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Chinese (zh)
Inventor
邱怀远
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Xianghai Quartzite Co Ltd
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Foshan Xianghai Quartzite Co Ltd
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Publication date
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Priority to CN201811503128.4A priority Critical patent/CN109400004A/en
Publication of CN109400004A publication Critical patent/CN109400004A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/54Substitutes for natural stone, artistic materials or the like
    • C04B2111/542Artificial natural stone

Abstract

The present invention provides a kind of artificial slabstone, through mixing, compacting and is solidified by raw material, and the raw material includes major ingredient and auxiliary material, and major ingredient ratio by weight includes hybrid glass material 83%~92%, resin 8%~17%;The auxiliary material includes coupling agent and curing agent, and the weight ratio of the relatively described resin of the coupling agent is 0.6:100~2:100, and the weight ratio of the relatively described resin of the curing agent is 0.8:100~2:100;Crystalline state SiO in the artificial slabstone2Content be lower than 3%, Na in the artificial slabstone2The content of O impurity less than 8%, CaO impurity content less than 7.5%, remove SiO2、Na2O, outside CaO, the content of other single impurity is respectively less than 3%.The present invention also provides a kind of preparation methods of above-mentioned artificial slabstone.Major ingredient includes a high proportion of hybrid glass material in artificial slabstone provided by the invention, and to substitute natural quartz in the prior art completely, plate property obtained is more stable and good decorating effect, is good for the environment.

Description

Artificial slabstone and preparation method thereof
[technical field]
The invention belongs to artificial stone technical fields more particularly to a kind of artificial slabstone and preparation method thereof.
[background technique]
Currently, stone material increasingly increases as building and the demand of ornament materials, such as by natural marble, quartz, flower Gang Yan etc. is fabricated to cabinet, conference table, Dining table top and other items.However lithotome is since resource is limited, at high cost and exploitation Difficulty easily causes a degree of destruction to environment, and therefore, lower-cost artificial stone production technology becomes increasingly mature.It is artificial Stone is usually stirred by accounting up to the additives such as 80% or more natural quartz, resin adhesive and curing agent, colorant, then is pressed Baking-curing after plate is made, polishes.
Currently, natura quartz particles are the main stuffing ingredients in artificial quartz stone, the yield and quality of natural quartz by The influence of mineral resources, and its impurity, whiteness and permeability etc. all cause large effect to the production of plate.Therefore, such as The usage amount what reduces natural quartz in artificial stone becomes industry important topic.
[summary of the invention]
In view of the foregoing drawbacks, it is an object of the invention to propose it is a kind of using glass material as the main building stones of artificial stone at Point, and can economize on resources, the artificial slabstone for improving quality and preparation method thereof.
To solve the above problems, the present invention provides a kind of artificial slabstone, through mixing, compacting and solidified by raw material, The raw material includes major ingredient and auxiliary material, major ingredient ratio by weight include hybrid glass material 83%~92%, resin 8%~ 17%;The auxiliary material includes coupling agent and curing agent, and the weight ratio of the relatively described resin of the coupling agent is 0.6:100~2: 100, the weight ratio of the relatively described resin of the curing agent is 0.8:100~2:100;Crystalline state SiO in the artificial slabstone2's Content is lower than 3%, Na in the artificial slabstone2The content of O impurity less than 8%, CaO impurity content less than 7.5%, remove SiO2、Na2O, outside CaO, the content of other single impurity is respectively less than 3%.
In a preferred embodiment, Na in the artificial slabstone2The content of O impurity is that 1.5%~6%, CaO is miscellaneous The content of matter is the content of 1.5%~6%, MgO impurity less than 2%, removes SiO2、Na2O, outside CaO, MgO, other single impurity Content is respectively less than 1%.
In a preferred embodiment, the hybrid glass material is amorphous powder or particle;The resin is insatiable hunger And polyester resin, the coupling agent are silane coupling agent, the curing agent is a kind of peroxide or a variety of peroxide Mixture.
In a preferred embodiment, the coupling agent be γ-methacryloxypropyl trimethoxy silane, γ-(the third oxygen of 2,3- epoxy) propyl trimethoxy silicane, N- β (aminoethyl)-γ-aminopropyltriethoxy dimethoxysilane, ethylene One of ethyl triethoxy silicane alkane, vinyltrimethoxysilane or γ-anilinomethyl triethoxysilane are a variety of;It is described Curing agent is peroxidating (2 ethyl hexanoic acid) tert-butyl ester, methyl ethyl ketone peroxide, peroxidized t-butyl perbenzoate, cyclohexanone peroxide Or one of benzoyl peroxide or a variety of.
In a preferred embodiment, the raw material further includes colored pigment;The colored pigment is inorganic pigment, has One of machine pigment or mill base are a variety of;The colored pigment accounts for the 0%~1.5% of the raw material gross weight.
To solve the above problems, the present invention provides a kind of preparation method of artificial slabstone as described above, including following Step:
1) hybrid glass material is added into blender respectively for ratio by weight, and resin is added into agitator tank;
2) coupling agent and curing agent are proportionally added into agitator tank and are uniformly mixed with the resin agitating, form resin Mixture;
3) above-mentioned resin compound is added into blender and is uniformly mixed with the hybrid glass material, obtain mixing prefabricated Material;
4) the prefabricated material of above-mentioned mixing is put into framed, carries out compacting and form prefabricated panels, then the prefabricated panels is put Enter in oven and solidified, obtains the artificial slabstone.
In a preferred embodiment, the time being stirred in the step 2) is 2~3min.
In a preferred embodiment, the blender is planet gear type blender, the revolution frequency of the blender For 5~50Hz, the rotation frequency of the blender is 10~50Hz, the total time being stirred in the step 3) is 5~ 12min。
In a preferred embodiment, prefabricated panels is carried out cured temperature in the step 4) is 75~110 DEG C, Time is 70~180min.
In a preferred embodiment, the step 2) further includes that colored pigment is proportionally added into agitator tank, And it is stirred together with the coupling agent and the curing agent.
Compared with prior art, the beneficial effects of the present invention are: major ingredient includes in artificial slabstone provided by the invention A high proportion of hybrid glass material can save mineral resources to substitute natural quartz in the prior art completely;Meanwhile passing through control The content of impurity in hybrid glass material processed is good for the environment so that plate property obtained is more stable and good decorating effect.
[specific embodiment]
The technical scheme of the invention is further explained by means of specific implementation.
The present invention provides a kind of artificial slabstone, through mixing, compacting and is solidified by raw material, and the raw material includes major ingredient And auxiliary material, major ingredient ratio by weight include hybrid glass material 83%~92%, resin 8%~17%.The hybrid glass Material is selected from one of special glasss such as common calcium soda-lime glass and quartz glass, borosilicate glass, lead silicate glass or more Kind.The auxiliary material includes coupling agent and curing agent, and the weight ratio of the relatively described resin of the coupling agent is 0.6:100~2:100, The weight ratio of the relatively described resin of the curing agent is 0.8:100~2:100.
Specifically, the hybrid glass material be amorphous powder or particle, size specification include 1-3 mesh, 4-6 mesh, One of 6-8 mesh, 8-16 mesh, 16-30 mesh, 30-50 mesh, 40-70 mesh, 70-120 mesh, 325-400 mesh, 600-1200 mesh or It is several.The hybrid glass material can be obtained by various recycling glass by crushing and processing.
Specifically, the resin is unsaturated polyester resin, and the coupling agent is silane coupling agent, and the curing agent is one The mixture of kind peroxide or a variety of peroxide.Preferably, the coupling agent is γ-methacryloxypropyl three Methoxy silane, γ-(the third oxygen of 2,3- epoxy) propyl trimethoxy silicane, N- β (aminoethyl)-γ-aminopropyltriethoxy dimethoxy One of base silane, vinyltriethoxysilane, vinyltrimethoxysilane or γ-anilinomethyl triethoxysilane Or it is a variety of.The curing agent be peroxidating (2 ethyl hexanoic acid) tert-butyl ester, methyl ethyl ketone peroxide, peroxidized t-butyl perbenzoate, One of cyclohexanone peroxide or benzoyl peroxide are a variety of.
Further, the raw material further includes colored pigment.The colored pigment is inorganic pigment, organic pigment or mill base One of or it is a variety of;The colored pigment accounts for the 0%~1.5% of the raw material gross weight.
It is appreciated that the main chemical compositions of artificial slabstone of the present invention are SiO2.Due to being added without natural stone in ingredient Yingcheng point, crystalline state SiO in artificial slabstone of the present invention2Content be lower than 3%.In addition, due to containing mixing glass in the raw material Glass material unavoidably to contain Na in artificial slabstone2O、CaO、MgO、TiO2Equal impurity.It is miscellaneous in artificial slabstone of the present invention The weight content of matter is respectively as follows: Na2The content of O impurity less than 8%, CaO impurity content less than 7.5%, remove SiO2、Na2O、 Outside CaO, the content of other single impurity is respectively less than 3%.Preferably, Na in the artificial slabstone2The content of O impurity is The content of 1.5%~6%, CaO impurity is the content of 1.5%~6%, MgO impurity less than 2%, removes SiO2、Na2O、CaO、MgO Outside, the content of other single impurity is respectively less than 1%.
The chemical constituents determination of the artificial slabstone is referring to national standard GB/T4734-1996, GB/T3284-2014;Wherein Amorphous material (i.e. crystalline state SiO2) detection method of content referring to SY/T5163-2010.
The present invention also provides a kind of preparation methods of artificial slabstone as described above, comprising the following steps:
1) hybrid glass material is added into blender respectively for ratio by weight, and resin is added into agitator tank;
2) coupling agent and curing agent are proportionally added into agitator tank and are uniformly mixed with the resin agitating, form resin Mixture;
3) above-mentioned resin compound is added into blender and is uniformly mixed with the hybrid glass material, obtain mixing prefabricated Material;
4) the prefabricated material of above-mentioned mixing is put into framed, carries out compacting and form prefabricated panels, then the prefabricated panels is put Enter in oven and solidified, obtains the artificial slabstone.
Specifically, the time being stirred in the step 2) is 2~3min.The blender is planet gear type stirring Machine, the revolution frequency of the blender are 5~50Hz, and the rotation frequency of the blender is 10~50Hz.In the step 3) The total time being stirred is 5~12min.It is 75~110 DEG C that prefabricated panels, which is carried out cured temperature, in the step 4), when Between be 70~180min.The step 2) further include colored pigment is proportionally added into agitator tank, and with the coupling agent It is stirred together with the curing agent.
Embodiment 1
323kg hybrid glass material (account for major ingredient 85%) is added into blender respectively for ratio by weight, by 57kg's Unsaturated polyester resin (account for major ingredient 15%) is added into agitator tank.
426g silane coupling agent and 532g curing agent are added into agitator tank and are stirred with unsaturated polyester resin It is even, form resin compound;Wherein, the time of stirring is 2~3min.
Above-mentioned resin compound is all added into blender and is uniformly mixed with hybrid glass material, obtains mixing prefabricated Material;Wherein, the total time being stirred is 5~12min;Blender is planet gear type blender, and revolution frequency is 5~50Hz, Rotation frequency is 10~50Hz.
The prefabricated material of above-mentioned mixing is put into framed, compacting is carried out and forms prefabricated panels, then prefabricated panels is put into baking 70~180min of solidification is carried out at 75~110 DEG C in furnace, obtains artificial slabstone.
Through detecting, Na in embodiment 12The content of O impurity is that the content of 7.61%, CaO impurity is 4.89%, MgO impurity Content be 2.24%, remove SiO2、Na2O, outside CaO, MgO, other single impurity contents are respectively less than 1%.
Artificial slabstone obtained in the present embodiment has preferable mobility and phase after material mixing during the preparation process Capacitive is fully achieved in the prior art using natural quartz as the plate property of major ingredient, and not easy to crack, scratch resistance, compactness it is good, Good decorating effect.
Embodiment 2
349.6kg hybrid glass material (account for major ingredient 92%) is added into blender respectively for ratio by weight, will The unsaturated polyester resin (account for major ingredient 8%) of 30.4kg is added into agitator tank.
304g silane coupling agent and 304g curing agent are added into agitator tank and are stirred with unsaturated polyester resin It is even, form resin compound;Wherein, the time of stirring is 2~3min.
Above-mentioned resin compound is all added into blender and is uniformly mixed with hybrid glass material, obtains mixing prefabricated Material;Wherein, the total time being stirred is 5~12min;Blender is planet gear type blender, and revolution frequency is 5~50Hz, Rotation frequency is 10~50Hz.
The prefabricated material of above-mentioned mixing is put into framed, compacting is carried out and forms prefabricated panels, then prefabricated panels is put into baking 70~180min of solidification is carried out at 75~110 DEG C in furnace, obtains artificial slabstone.
Through detecting, Na in embodiment 22The content of O impurity is that the content of 3.97%, CaO impurity is 2.44%, MgO impurity Content be 1.18%, remove SiO2、Na2O, outside CaO, MgO, other single impurity contents are respectively less than 1%.
Artificial slabstone obtained in the present embodiment has preferable mobility and phase after material mixing during the preparation process Capacitive is fully achieved in the prior art using natural quartz as the plate property of major ingredient, and not easy to crack, scratch resistance, compactness it is good, Good decorating effect.
Embodiment 3
315.4kg hybrid glass material (account for major ingredient 83%) is added into blender respectively for ratio by weight, will The unsaturated polyester resin (account for major ingredient 17%) of 64.6kg is added into agitator tank.
First 3kg colored pigment is added into agitator tank, then 760g silane coupling agent and 760g curing agent are added to stirring It mixes in tank and is uniformly mixed with unsaturated polyester resin, form resin compound;Wherein, the time of stirring is 2~3min.
Above-mentioned resin compound is all added into blender and is uniformly mixed with hybrid glass material, obtains mixing prefabricated Material;Wherein, the total time being stirred is 5~12min;Blender is planet gear type blender, and revolution frequency is 5~50Hz, Rotation frequency is 10~50Hz.
The prefabricated material of above-mentioned mixing is put into framed, compacting is carried out and forms prefabricated panels, then prefabricated panels is put into baking 70~180min of solidification is carried out at 75~110 DEG C in furnace, obtains artificial slabstone.
Through detecting, Na in embodiment 32The content of O impurity is that the content of 2.61%, CaO impurity is 1.86%, MgO impurity Content be 0.84%, remove SiO2、Na2O, outside CaO, MgO, other single impurity contents are respectively less than 1%.
Artificial slabstone obtained in the present embodiment has preferable mobility and phase after material mixing during the preparation process Capacitive is fully achieved in the prior art using natural quartz as the plate property of major ingredient, and not easy to crack, scratch resistance, compactness it is good, Good decorating effect.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is to combine specific preferred embodiment to institute of the present invention The further description of work is, and it cannot be said that specific implementation of the invention is confined to these explanations.It is all in spirit of the invention and Made any modifications, equivalent replacements, and improvements etc., should be included within the scope of the present invention within principle.

Claims (10)

1. a kind of artificial slabstone through mixing, compacting and is solidified by raw material, which is characterized in that the raw material includes major ingredient And auxiliary material, major ingredient ratio by weight include hybrid glass material 83%~92%, resin 8%~17%;The auxiliary material includes The weight ratio of coupling agent and curing agent, the relatively described resin of the coupling agent is 0.6:100~2:100, and the curing agent is opposite The weight ratio of the resin is 0.8:100~2:100;Crystalline state SiO in the artificial slabstone2Content be lower than 3%, the people Make Na in stone slab2The content of O impurity less than 8%, CaO impurity content less than 7.5%, remove SiO2、Na2O, outside CaO, other The content of single impurity is respectively less than 3%.
2. artificial slabstone as described in claim 1, which is characterized in that Na in the artificial slabstone2The content of O impurity is The content of 1.5%~6%, CaO impurity is the content of 1.5%~6%, MgO impurity less than 2%, removes SiO2、Na2O、CaO、MgO Outside, the content of other single impurity is respectively less than 1%.
3. artificial slabstone as described in claim 1, which is characterized in that the hybrid glass material be amorphous powder or Grain;The resin be unsaturated polyester resin, the coupling agent be silane coupling agent, the curing agent be a kind of peroxide or The mixture of a variety of peroxide of person.
4. artificial slabstone as claimed in claim 3, which is characterized in that the coupling agent is γ-methacryloxy third Base trimethoxy silane, γ-(the third oxygen of 2,3- epoxy) propyl trimethoxy silicane, N- β (aminoethyl)-γ-aminopropyltriethoxy two In methoxy silane, vinyltriethoxysilane, vinyltrimethoxysilane or γ-anilinomethyl triethoxysilane It is one or more;The curing agent is peroxidating (2 ethyl hexanoic acid) tert-butyl ester, methyl ethyl ketone peroxide, the tertiary fourth of perbenzoic acid One of ester, cyclohexanone peroxide or benzoyl peroxide are a variety of.
5. artificial slabstone as described in claim 1, which is characterized in that the raw material further includes colored pigment;It is described coloured Pigment is one of inorganic pigment, organic pigment or mill base or a variety of;The colored pigment accounts for the 0% of the raw material gross weight ~1.5%.
6. a kind of preparation method such as artificial slabstone according to any one of claims 1 to 5, which is characterized in that including with Lower step:
1) hybrid glass material is added into blender respectively for ratio by weight, and resin is added into agitator tank;
2) coupling agent and curing agent are proportionally added into agitator tank and are uniformly mixed with the resin agitating, form resin mixing Object;
3) above-mentioned resin compound is added into blender and is uniformly mixed with the hybrid glass material, obtain mixing prefabricated material;
4) the prefabricated material of above-mentioned mixing is put into framed, carries out compacting and form prefabricated panels, then the prefabricated panels is put into baking Solidified in oven, obtains the artificial slabstone.
7. the preparation method of artificial slabstone as claimed in claim 6, which is characterized in that be stirred in the step 2) Time is 2~3min.
8. the preparation method of artificial slabstone as claimed in claim 6, which is characterized in that the blender stirs for planet gear type Machine is mixed, the revolution frequency of the blender is 5~50Hz, and the rotation frequency of the blender is 10~50Hz, the step 3) In total time for being stirred be 5~12min.
9. the preparation method of artificial slabstone as claimed in claim 6, which is characterized in that by prefabricated panels in the step 4) Carrying out cured temperature is 75~110 DEG C, and the time is 70~180min.
10. the preparation method of artificial slabstone as claimed in claim 6, which is characterized in that the step 2) further includes will have Color pigment is proportionally added into agitator tank, and is stirred together with the coupling agent and the curing agent.
CN201811503128.4A 2018-12-10 2018-12-10 Artificial slabstone and preparation method thereof Pending CN109400004A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111393184A (en) * 2020-03-16 2020-07-10 丁国兴 Method for preparing artificial stone plate lines

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104529254A (en) * 2014-11-27 2015-04-22 佛山市高明区明城镇新能源新材料产业技术创新中心 Artificial quartz sheet material and preparation method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104529254A (en) * 2014-11-27 2015-04-22 佛山市高明区明城镇新能源新材料产业技术创新中心 Artificial quartz sheet material and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111393184A (en) * 2020-03-16 2020-07-10 丁国兴 Method for preparing artificial stone plate lines

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