CN109397835B - A plate pressing device - Google Patents
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- CN109397835B CN109397835B CN201811220943.XA CN201811220943A CN109397835B CN 109397835 B CN109397835 B CN 109397835B CN 201811220943 A CN201811220943 A CN 201811220943A CN 109397835 B CN109397835 B CN 109397835B
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- 238000003825 pressing Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 abstract description 8
- 230000007547 defect Effects 0.000 abstract description 2
- 230000002457 bidirectional effect Effects 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- Veneer Processing And Manufacture Of Plywood (AREA)
Abstract
本发明公开了一种板材压合装置,包括工作板,工作板的上端设有呈矩形顶点分布的导向柱,导向柱上套设有压板,导向柱上还套设有弹簧,位于压板下方,导向柱的两侧设有支柱一,支柱一下端与工作板固定连接,支柱一的顶部固定有顶板,支柱一的中部固定有矩形板,顶板的下端中部设有液压缸一,液压缸一的活塞杆上设有固定块,固定块上对称设有铰接的连杆,连杆下端设有铰接的滑块,滑块与矩形板滑动连接,滑块下端设有液压缸二,液压缸二的活塞杆上设有滚轮架,滚轮架为倒“U”形,滚轮架的内侧设有滚轮,本压合装置改变了传统压合装置受力点固定的缺陷,通过在压合的过程移动滚轮,使受力点均匀移动,提高板材压合后的牢固性,使板材厚度更均匀。
The invention discloses a plate pressing device, which comprises a working plate. The upper end of the working plate is provided with guide columns distributed with rectangular vertices, a pressure plate is sleeved on the guide column, and a spring is also sleeved on the guide column, which is located below the pressure plate. Two sides of the guide column are provided with pillar 1, the lower end of the pillar is fixedly connected with the working plate, the top of pillar 1 is fixed with a top plate, the middle of pillar 1 is fixed with a rectangular plate, the middle of the lower end of the top plate is provided with a hydraulic cylinder 1, the hydraulic cylinder 1 The piston rod is provided with a fixed block, the fixed block is symmetrically provided with a hinged connecting rod, the lower end of the connecting rod is provided with a hinged sliding block, the sliding block is slidably connected with the rectangular plate, the lower end of the sliding block is provided with a hydraulic cylinder two, There is a roller frame on the piston rod, the roller frame is inverted "U" shape, and the inner side of the roller frame is provided with a roller. This pressing device changes the defect of the fixed force point of the traditional pressing device, and moves the roller during the pressing process. , make the force point move evenly, improve the firmness of the sheet after pressing, and make the thickness of the sheet more uniform.
Description
技术领域technical field
本发明属于板材加工技术领域,具体涉及一种板材压合装置。The invention belongs to the technical field of sheet metal processing, and in particular relates to a sheet pressing device.
背景技术Background technique
胶合板是由木段旋切成单板或由木方刨切成薄木,再用胶黏剂胶合而成的三层或多层板状材料,通常是用奇数层单板,并使相邻层单板的纤维方向互相垂直胶合而成,胶合板是家具常用材料之一,为人造板三大板之一,现有的压合装置通常采用液压缸将压合板降下以完成板材的压合,但由于液压缸的活塞杆与压合板的接触面积有限,导致压合板的受力集中在活塞杆的位置,使板材的中部受力过大,而四周受力较小,容易出现板材的四周翘起的现象,导致板材压合的不合格率上升。Plywood is a three-layer or multi-layer board material made of wood segments that are cut into veneers or sliced into veneers, and then glued together with adhesives. The fiber directions of the veneers are glued vertically to each other. Plywood is one of the commonly used materials for furniture and one of the three major boards of wood-based panels. The existing pressing device usually uses a hydraulic cylinder to lower the pressing board to complete the pressing of the board, but Due to the limited contact area between the piston rod of the hydraulic cylinder and the pressing plate, the force of the pressing plate is concentrated at the position of the piston rod, so that the middle of the plate is stressed too much, while the surrounding force is small, and the surrounding of the plate is prone to warping. phenomenon, resulting in an increase in the failure rate of sheet pressing.
发明内容SUMMARY OF THE INVENTION
根据以上现有技术的不足,本发明所要解决的技术问题是提出一种板材压合装置,以解决前述背景技术中的全部缺陷或之一。According to the above deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a plate pressing device to solve all or one of the above-mentioned defects in the background art.
为了解决上述技术问题,本发明采用的技术方案为:一种板材压合装置,包括工作板,所述工作板的上端设有呈矩形顶点分布的导向柱,所述导向柱上套设有压板,所述导向柱上还套设有弹簧,所述弹簧位于压板下方,所述导向柱的两侧设有支柱一,所述支柱一下端与工作板固定连接,所述支柱一的顶部固定有顶板,所述支柱一的中部固定有矩形板,所述顶板的下端中部设有液压缸一,所述液压缸一的活塞杆上设有固定块,所述固定块上对称设有铰接的连杆,所述连杆下端设有铰接的滑块,所述滑块与矩形板滑动连接,所述滑块下端设有液压缸二,所述液压缸二的活塞杆上设有滚轮架,所述滚轮架为倒“U”形,所述滚轮架的内侧设有滚轮。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a plate pressing device, comprising a working plate, the upper end of the working plate is provided with a guide column distributed with a rectangular vertex, and a pressure plate is sleeved on the guide column , the guide column is also sleeved with a spring, the spring is located under the pressure plate, the two sides of the guide column are provided with a pillar, the lower end of the pillar is fixedly connected with the work plate, and the top of the pillar 1 is fixed with a The top plate, a rectangular plate is fixed in the middle part of the first pillar, the middle part of the lower end of the top plate is provided with a hydraulic cylinder 1, the piston rod of the hydraulic cylinder 1 is provided with a fixed block, and a hinged connection is symmetrically arranged on the fixed block. The lower end of the connecting rod is provided with a hinged sliding block, the sliding block is slidably connected to the rectangular plate, the lower end of the sliding block is provided with a second hydraulic cylinder, and the piston rod of the second hydraulic cylinder is provided with a roller frame, so The roller frame is in an inverted "U" shape, and the inner side of the roller frame is provided with a roller.
优选的,所述工作板的右侧上端设有辅助对齐装置,所述辅助对齐装置包括滑轨和与其平行的双向丝杆,所述双向丝杆的两端设有支撑座,所述双向丝杆的光杆部分设置在支撑座的轴承内圈中,所述双向丝杆的一端光杆上设有转把,所述双向丝杆上对称设有螺纹连接的滑条,所述滑条与滑轨滑动连接,两个所述滑条的外侧设有辅助板,所述辅助板包括互相垂直的挡板一和挡板二,所述挡板二上端为弧形面。Preferably, an auxiliary alignment device is provided on the upper end of the right side of the working plate, and the auxiliary alignment device includes a slide rail and a bidirectional screw rod parallel to it, two ends of the bidirectional screw rod are provided with support seats, and the bidirectional screw rod is provided with a support seat. The polished rod part of the rod is arranged in the inner ring of the bearing of the support seat, one end of the two-way screw rod is provided with a turning handle, and the two-way screw rod is symmetrically provided with a threaded slide bar, the slide bar and the slide rail For sliding connection, auxiliary plates are arranged on the outer sides of the two sliding bars, the auxiliary plates include a baffle plate 1 and a baffle plate 2 which are perpendicular to each other, and the upper end of the baffle plate 2 is an arc surface.
优选的,所述工作板的下方设有底板,所述底板与工作板的两端设有支柱二,所述底板上设有转运装置,所述转运装置包括气缸二,所述气缸二的活塞杆上端设有U形座,所述U 形座的两端内臂上各设有两个空心的矩形管,所述U形座的内侧底部设有气缸一,所述气缸一的活塞杆上端设有固定板,所述固定板的左侧设有两个位于矩形管内部的顶杆一,所述固定板的右侧设有两个位于矩形管内部的顶杆二,所述顶杆一和顶杆二的顶部设有滑轮,所述顶杆二的长度大于顶杆一的长度,所述工作板上还设有两条对称的滑槽,所述滑轨上设有两个与滑槽匹配的缺口,所述矩形管沿着滑槽移动。Preferably, a bottom plate is provided under the working plate, two struts are provided on both ends of the bottom plate and the working plate, a transfer device is provided on the bottom plate, and the transfer device includes a second cylinder, and the piston of the second cylinder is The upper end of the rod is provided with a U-shaped seat, the inner arms at both ends of the U-shaped seat are respectively provided with two hollow rectangular tubes, the inner bottom of the U-shaped seat is provided with a cylinder 1, and the upper end of the piston rod of the cylinder 1 is provided There is a fixed plate, the left side of the fixed plate is provided with two ejector rods located inside the rectangular tube, the right side of the fixed plate is provided with two ejector rods located inside the rectangular tube, the ejector rod 1 There are pulleys on the top of the second mandrel and the second mandrel. The length of the second mandrel is greater than the length of the first mandrel. The working plate is also provided with two symmetrical chutes. The slot matches the notch, and the rectangular tube moves along the chute.
优选的,所述转运装置的下端设有带转轮的滑板,所述滑板的侧面设有推把,所述气缸二固定在滑板上端。Preferably, the lower end of the transfer device is provided with a sliding plate with a runner, the side of the sliding plate is provided with a push handle, and the second cylinder is fixed on the upper end of the sliding plate.
优选的,所述压板的上端设有导套,所述导套与导向柱滑动连接。Preferably, the upper end of the pressing plate is provided with a guide sleeve, and the guide sleeve is slidably connected with the guide column.
优选的,所述滑块中部设有矩形孔,所述矩形孔的上端和下端设有万向滚珠,所述矩形板的上端面和下端面分别与万向滚珠的滚珠接触。Preferably, a rectangular hole is provided in the middle of the slider, the upper and lower ends of the rectangular hole are provided with universal balls, and the upper and lower end surfaces of the rectangular plate are respectively in contact with the balls of the universal ball.
本发明有益效果是:The beneficial effects of the present invention are:
1.通过液压缸二控制滚轮对压板施加压力,使压板将板材压合,通过液压缸一控制滚轮沿着压板移动,使压板的受力点均匀分布,减少因局部持续受力而导致板材不合格品的出现,使压合后的板材牢固性高,厚度均匀。1. Apply pressure to the pressure plate through the second control roller of the hydraulic cylinder, so that the pressure plate presses the plate, and the first control roller of the hydraulic cylinder moves along the pressure plate, so that the pressure points of the pressure plate are evenly distributed, and the plate is not damaged due to local continuous force. The appearance of qualified products makes the pressed board with high firmness and uniform thickness.
2.通过辅助对齐装置在板材放置前对板材进行对齐码放,使各个单板无需进行手动推动调节,避免破坏已经涂好在单板表面的粘结剂。2. The boards are aligned and stacked by the auxiliary alignment device before the boards are placed, so that each veneer does not need to be manually adjusted to avoid damaging the adhesive that has been coated on the surface of the veneer.
3.通过转运装置对板材进行移动,减少人工搬运的麻烦,同时也减少人工在压板下方操作的步骤,减少安全隐患。3. The plate is moved by the transfer device, which reduces the trouble of manual handling, and also reduces the steps of manual operation under the platen, reducing potential safety hazards.
附图说明Description of drawings
下面对本说明书附图所表达的内容及图中的标记作简要说明:The following is a brief description of the content expressed in the drawings of this specification and the symbols in the drawings:
图1是本发明的压合装置的结构示意图。FIG. 1 is a schematic structural diagram of the pressing device of the present invention.
图2是本发明的辅助对齐装置的俯视图。Fig. 2 is a top view of the auxiliary alignment device of the present invention.
图3是本发明的转运装置的结构示意图。FIG. 3 is a schematic structural diagram of the transport device of the present invention.
图4是本发明的滑块与矩形板的局部剖视图。4 is a partial cross-sectional view of the slider and the rectangular plate of the present invention.
其中1-顶板,2-液压缸一,3-固定块,4-连杆,5-支柱一,6-滑块,61-矩形孔,62-万向滚珠,7-矩形板,8-液压缸二,9-滚轮架,10-滚轮,11-压板,12-导向柱,13-导套,14- 弹簧,15-工作板,16-支柱二,17-底板,18-辅助板,181-挡板一,182-挡板二,19-转运装置,20-推把,21-滑板,22-滑条,23-支撑座,24-转把,25-双向丝杆,26-滑轨,27-滑槽, 28-矩形管,29-滑轮,30-顶杆一,31-固定板,32-顶杆二,33-气缸一,34-U形座,35-气缸二,36-辅助对齐装置。Among them, 1-top plate, 2-hydraulic cylinder one, 3-fixed block, 4-connecting rod, 5-pillar one, 6-slider, 61-rectangular hole, 62-universal ball, 7-rectangular plate, 8-hydraulic Cylinder two, 9-roller frame, 10-roller, 11-pressing plate, 12-guide column, 13-guide bush, 14-spring, 15-working plate, 16-pillar two, 17-bottom plate, 18-auxiliary plate, 181 -Baffle 1, 182-Baffle 2, 19-Transfer device, 20-Push handle, 21-Slide plate, 22-Slide bar, 23-Support seat, 24-Turn handle, 25-Two-way screw, 26-Slide rail , 27-chute, 28-rectangular tube, 29-pulley, 30-mandrel one, 31-fixed plate, 32-mandrel two, 33-cylinder one, 34-U-shaped seat, 35-cylinder two, 36- Auxiliary alignment device.
具体实施方式Detailed ways
下面通过对实施例的描述,本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理、制造工艺及操作使用方法等,作进一步详细的说明,以帮助本领域技术人员对本发明的发明 构思、技术方案有更完整、准确和深入的理解,本发明所提到的方向和位置用语,例如「上」、「中」、「下」、「前」、「后」、「左」、「右」、「内」、「外」、「侧面」等,仅是参考附加图式的方向和位置,因此,使用的方向和位置用语是用以说明及理解本发明,而非用以限制本发明。The following describes the embodiments of the present invention, such as the shape and structure of each component involved, the mutual position and connection relationship between each part, the function and working principle of each part, the manufacturing process and the operation and use method. etc., make further detailed descriptions to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solutions of the present invention. "," "down", "front", "rear", "left", "right", "inside", "outside", "side", etc. are only for reference to the direction and position of the attached drawings, therefore, the use of Directional and positional terms are used to describe and understand the present invention, not to limit the present invention.
如图1-4所示,本发明是一种板材压合装置,包括工作板15,所述工作板15的上端设有呈矩形顶点分布的导向柱12,所述导向柱12上套设有压板11,所述导向柱12上还套设有弹簧14,所述弹簧14位于压板11下方,所述导向柱12的两侧设有支柱一5,所述支柱一5下端与工作板15固定连接,所述支柱一5的顶部固定有顶板1,所述支柱一5的中部固定有矩形板7,所述顶板1的下端中部设有液压缸一2,所述液压缸一2的活塞杆上设有固定块3,所述固定块3上对称设有铰接的连杆4,所述连杆4下端设有铰接的滑块6,所述滑块6与矩形板7滑动连接,所述滑块6下端设有液压缸二8,所述液压缸二8的活塞杆上设有滚轮架9,所述滚轮架9为倒“U”形,所述滚轮架9的内侧设有滚轮10,在进行压合时,将多个对齐后的板材放置在压板11的下方,优先放置在压板11的中心位置处,弹簧14对压板11起支撑作用,便于板材的放入,板材放入后启动液压缸一2和液压缸二8,液压缸二8的活塞杆向下伸出,使滚轮10作用于压板11,将压板11压向板材,板材收到压力后开始胶合,在压合过程中,液压缸一2的活塞杆推动固定块3向下移动,固定块3向下的过程中,通过连杆 4使滑块6沿着矩形板7向两侧移动,滑块6移动时液压缸二8随之移动,从而使滚轮10从压板11中部向两端滚动,在滚动的过程中,滚轮10与压板11的接触点从中部向两侧偏移,使压板11的受力点不再局限在一个位置,在一次板材的压合工序中,控制液压缸做多次活塞杆的伸出和收回,使滚轮10沿着压板11上端面来回滚动,保持对压板11的均匀受力,使板材收到的压力更均匀,避免出现中部持续受力过大而周围受力过小的情况出现,使压合后的板材质量更好,厚度均匀。As shown in Figures 1-4, the present invention is a plate pressing device, including a working
在其他可选实施例中,所述工作板15的右侧上端设有辅助对齐装置36,所述辅助对齐装置36包括滑轨26和与其平行的双向丝杆25,所述双向丝杆25的两端设有支撑座23,所述双向丝杆25的光杆部分设置在支撑座23的轴承内圈中,所述双向丝杆25的一端光杆上设有转把24,所述双向丝杆25上对称设有螺纹连接的滑条22,所述滑条22与滑轨26滑动连接,两个所述滑条22的外侧设有辅助板18,所述辅助板18包括互相垂直的挡板一181和挡板二182,所述挡板二182上端为弧形面,在板材放入压板11下方时,先对多个单板进行对齐码放,转动转把24使双向丝杆25转动,双向丝杆25带动滑条22同时靠近或远离,滑条 22上端的辅助板18用于对板材的对齐,移动滑条22至挡板一181的间距为板材宽度,将多个单板依次放入挡板一181之间,放入时将单板一端搭在挡板二182上端的弧形面上,然后将单板一端沿着弧形面滑入至滑条22上端,并推动单板使其与挡板一181靠紧,依次放入其他单板,放置结束后将多块单板取出送入压板11下方,辅助对齐装置36方便了工人将多块需要压合的单板快速对齐,避免表面涂有粘结剂的单板因未对齐而再次推动单板调整时,破坏粘结剂的均匀性,同时该辅助对齐装置36具有良好的通用性,适合不同宽度的板材的快速对齐。In other optional embodiments, an
在其他可选实施例中,所述工作板15的下方设有底板17,所述底板17与工作板15的两端设有支柱二16,所述底板17上设有转运装置19,所述转运装置19包括气缸二35,所述气缸二35的活塞杆上端设有U形座34,所述U形座34的两端内臂上各设有两个空心的矩形管28,所述U形座34的内侧底部设有气缸一33,所述气缸一33的活塞杆上端设有固定板 31,所述固定板31的左侧设有两个位于矩形管28内部的顶杆一30,所述固定板31的右侧设有两个位于矩形管28内部的顶杆二32,所述顶杆一30和顶杆二32的顶部设有滑轮29,所述顶杆二32的长度大于顶杆一30的长度,所述工作板15上还设有两条对称的滑槽27,所述滑轨26上设有两个与滑槽27匹配的缺口,所述矩形管28沿着滑槽27移动,多个单板对齐码放好后,控制气缸二35升起,气缸二35将U形座34升起,从而使矩形管28向上升起,矩形管28共有四个,当矩形管28从滑槽27中继续向上升起时,矩形管28将板材从滑条22上端顶起,沿着滑槽27推动转运装置19,从而使板材沿着滑槽27移动,当板材移动到压板11下方时,将气缸二35的活塞杆收回,板材落在工作板15上端,板材压合结束后,控制气缸二35先将矩形管28顶起,使板材顶起,再控制气缸一33将顶杆一30和顶杆二32 从矩形管28中顶出,顶杆二32的高度高于顶杆一30,当顶杆一30和顶杆二32顶出后,板材向一侧倾斜,由于顶杆一30和顶杆二32上端均设有滑轮29,使板材向顶杆一30的一侧滑动,在工作板15的左侧设置一个传送辊,板材滑入传送辊后送至下个工序。In other optional embodiments, a
在其他可选实施例中,所述转运装置19的下端设有带转轮的滑板21,所述滑板21的侧面设有推把20,所述气缸二35固定在滑板21上端,工人握住推把20推动滑板21滚动,方便移动转运装置19。In other optional embodiments, the lower end of the
在其他可选实施例中,所述压板11的上端设有导套13,所述导套13与导向柱12滑动连接,导套13与压板11通过螺栓固定,使压板11向下对板材压合时,压板11保持水平,防止压板11少量的倾斜影响板材的压合。In other optional embodiments, the upper end of the
在其他可选实施例中,所述滑块6中部设有矩形孔61,所述矩形孔61的上端和下端设有万向滚珠62,所述矩形板7的上端面和下端面分别与万向滚珠62的滚珠接触,在压合过程中,矩形板7与滑块6之间的摩擦力主要为滑块6与万向滚珠62的滚动摩擦力,其力较小,使其对滑块6的移动不造成很大的阻碍,保证对压板11较大的压力同时仍然能沿着矩形板7滚动。In other optional embodiments, a
上面对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。本发明的保护范围应该以权利要求书所限定的保护范围为准。The present invention has been exemplarily described above, and it is obvious that the specific implementation of the present invention is not limited by the above-mentioned manner, as long as various insubstantial improvements made by the method concept and technical solution of the present invention are adopted, or the present invention is not improved without improvement. It is within the protection scope of the present invention that the ideas and technical solutions of the invention are directly applied to other occasions. The protection scope of the present invention should be based on the protection scope defined by the claims.
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