CN204135606U - A kind of semitrailer crossbeam assembly platform - Google Patents
A kind of semitrailer crossbeam assembly platform Download PDFInfo
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- CN204135606U CN204135606U CN201420586864.1U CN201420586864U CN204135606U CN 204135606 U CN204135606 U CN 204135606U CN 201420586864 U CN201420586864 U CN 201420586864U CN 204135606 U CN204135606 U CN 204135606U
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Abstract
本实用新型提供一种半挂车大梁组装平台,包括主平台,所述主平台一端依次设置可调节高度的支台、可移动的小平台,所述支台上方设有移动支座,所述移动支座一侧设有压紧机构,主平台和小平台两侧还设有固定机构。本实用新型利用移动支座进行大梁弯曲部分的焊接,将鹅颈式大梁和直梁式大梁的组装平台合并成一个,固定可靠减少成本,操作方便。
The utility model provides a beam assembly platform for a semi-trailer, which includes a main platform, and one end of the main platform is sequentially provided with a height-adjustable support platform and a movable small platform, and a mobile support is arranged above the support platform. A pressing mechanism is provided on one side of the support, and a fixing mechanism is provided on both sides of the main platform and the small platform. The utility model uses the movable support to weld the bending part of the girder, and combines the assembly platforms of the gooseneck type girder and the straight girder type girder into one, which is reliable in fixing, reduces costs, and is easy to operate.
Description
技术领域 technical field
本实用新型涉及汽车组装领域,具体为一种半挂车大梁组装平台。 The utility model relates to the field of automobile assembly, in particular to a semi-trailer beam assembly platform.
背景技术 Background technique
半挂车大梁分为鹅颈式大梁和直梁式大梁两种,这就需要两个大梁组装平台来完成工作。最大的困难在于大梁弯曲部分的焊接,因为弯曲部分难以固定,不容易使两侧翼板与腹板很好的结合。现有用于焊接车架大梁的焊接台结构复杂,对车架大梁的固定操作繁琐,车架大梁对角线、大梁的梁间距误差大,费时费力,不方便调节,且由于大梁较为笨重,在焊接台上运送较为困难,影响工作效率。 Semi-trailer girders are divided into gooseneck girders and straight girder girders, which require two girder assembly platforms to complete the work. The biggest difficulty lies in the welding of the curved part of the girder, because the curved part is difficult to fix, and it is not easy to make a good combination of the two side flanges and the web. The existing welding table used for welding the frame girder has a complex structure, and the fixing operation of the frame girder is cumbersome. It is difficult to transport on the welding table, which affects work efficiency.
实用新型内容 Utility model content
本实用新型的目的就是提供一种半挂车大梁组装平台,解决现有的需要多种焊接平台,焊接结构复杂,难以定位,不方便移动,费时费力的问题。 The purpose of this utility model is to provide a semi-trailer beam assembly platform, which solves the existing problems of requiring multiple welding platforms, complex welding structures, difficult positioning, inconvenient movement, and time-consuming and labor-intensive problems.
为达到上述目的,本实用新型采用的技术方案为: In order to achieve the above object, the technical solution adopted by the utility model is:
一种半挂车大梁组装平台,包括主平台,所述主平台一端设置可移动的小平台,所述主平台与所述小之间设置可调节高度的支台,所述支台上方设有可移动支座,所述移动支座一侧设有压紧机构。支台上面的移动支座能支撑工件,移动支座一侧的压紧机构在组装大梁弯曲部分准确的压型定位,方便焊接。 A beam assembly platform for a semi-trailer, comprising a main platform, a small movable platform is arranged at one end of the main platform, a height-adjustable support platform is provided between the main platform and the small platform, and a movable platform is arranged above the support platform. The mobile support is provided with a pressing mechanism on one side of the mobile support. The movable support above the support platform can support the workpiece, and the pressing mechanism on one side of the movable support can accurately press and position the curved part of the assembly beam, which is convenient for welding.
优选的,所述支台与所述主平台宽度相等,所述移动支座一侧的顶块为可旋转顶块,所述压紧机构为液压伸缩缸,液压伸缩缸比气缸压紧力大,更为牢固,顶块可以旋转能适应不同曲率的弯曲部。 Preferably, the width of the abutment is equal to that of the main platform, the jacking block on one side of the mobile support is a rotatable jacking block, the pressing mechanism is a hydraulic telescopic cylinder, and the hydraulic telescopic cylinder has a greater pressing force than the air cylinder , more firm, the top block can be rotated to adapt to the bending part of different curvature.
优选的,所述主平台和所述小平台上均设置不少于3块垂直其长度方向的支撑板;所述每个支撑板设有卡槽,所述支撑板同侧均设有固定工件的气缸,所述气缸活动端末端设有与所述卡槽相对应的顶块。支撑板起到稳固支撑的作用,将工件安放到支撑板上再利用气缸卡紧,在组装的时候保证精度,不易变形。 Preferably, no less than three support plates perpendicular to the length direction of the main platform and the small platform are provided; each support plate is provided with a card slot, and the same side of the support plate is provided with a fixed workpiece The cylinder of the movable end of the cylinder is provided with a top block corresponding to the slot. The support plate plays the role of a stable support. The workpiece is placed on the support plate and then clamped by the cylinder to ensure accuracy during assembly and not easily deformed.
优选的,所述主平台和所述小平台上设有托辊,所述主平台前端和所述小平台末端分别设置液压夹紧装置,这样就能在平台上方便的移动和进一步固定工件。 Preferably, rollers are provided on the main platform and the small platform, and hydraulic clamping devices are respectively provided at the front end of the main platform and the end of the small platform, so that the workpiece can be moved and further fixed on the platform conveniently.
本实用新型的有益效果:利用移动支座进行大梁弯曲部分的焊接,将鹅颈式大梁和直梁式大梁的组装平台合并成一个,减少成本,操作方便;采用气缸固定的方式,固定牢固,安全省力,提高了加工精度;能够方便省力的移动所需加工工件,减轻负担。 The beneficial effects of the utility model: use the mobile support to weld the curved part of the girder, combine the assembly platform of the gooseneck girder and the straight girder into one, reduce the cost, and facilitate the operation; adopt the cylinder fixing method, the fixing is firm, It is safe and labor-saving, and improves the machining accuracy; it can move the required processing workpiece conveniently and labor-saving, and reduce the burden.
附图说明 Description of drawings
图1为一种半挂车大梁组装平台主视结构示意图。 Fig. 1 is a schematic diagram of the front structure of a semi-trailer frame assembly platform.
图2为一种半挂车大梁组装平台俯视结构示意图。 Fig. 2 is a top view structural diagram of a semi-trailer frame assembly platform.
图3为一种半挂车大梁组装平台组装鹅颈式大梁示意图。 Fig. 3 is a schematic diagram of a gooseneck girder assembled on a semi-trailer girder assembly platform.
图4为一种半挂车大梁组装平台组装直梁式大梁示意图。 Fig. 4 is a schematic diagram of a semi-trailer girder assembly platform for assembling a straight girder.
图中1.主平台,2.小平台,3.液压伸缩缸,4.支台,5.移动支座,6.托辊,7.气缸,8.支撑板,9.液压夹紧装置,10.鹅颈式大梁腹板,11.直梁式大梁腹板。 In the figure 1. Main platform, 2. Small platform, 3. Hydraulic telescopic cylinder, 4. Support platform, 5. Mobile support, 6. Idler roller, 7. Cylinder, 8. Support plate, 9. Hydraulic clamping device, 10. Gooseneck type girder web, 11. Straight beam type girder web.
具体实施方式 Detailed ways
下面结合附图进一步说明本实用新型的具体实施方式。 Further illustrate the specific embodiment of the present utility model below in conjunction with accompanying drawing.
如图1和图2所示一种半挂车大梁组装平台,包括主平台1和设置在其末端的可移动的小平台2,主平台1和小平台2上均设置不少于3块垂直其长度方向的支撑板8;每个支撑板8设有卡槽,组装时将翼板放在卡槽内进行固定,然后将腹板垂直放在两翼板中间,支撑板8同侧均设有固定工件的气缸7,气缸7活动端末端设有与卡槽相对应用来固定工件的顶块。主平台1与所述小平台2之间设置可以调整高度的支台4,支台4上方设有支撑工件的移动支座5,移动支座5一侧设有液压伸缩缸3,液压伸缩缸3可以在组装大梁的时候将大梁的上下翼板按照中间腹板的形状固定在腹板两侧进行组合焊接,另一侧设有可旋转的顶块,顶块的作用为适应不同弯曲程度的大梁颈部,更好的将翼板固定在腹板两侧。主平台1和小平台2均设有方便工件移动的托辊6,前后端还设置有液压夹紧装置9在初步焊接完之后进一步固定所加工工件从而进行最后的整体焊接。 As shown in Figure 1 and Figure 2, a semi-trailer beam assembly platform includes a main platform 1 and a movable small platform 2 arranged at its end. The main platform 1 and the small platform 2 are provided with no less than 3 vertical pieces. The support plate 8 in the length direction; each support plate 8 is provided with a card slot, and the wing plate is placed in the card slot for fixing during assembly, and then the web is vertically placed in the middle of the two wing plates, and the same side of the support plate 8 is provided with a fixed The cylinder 7 of the workpiece, the end of the movable end of the cylinder 7 is provided with a top block that is used to fix the workpiece relative to the draw-in groove. Between the main platform 1 and the small platform 2, a support platform 4 that can be adjusted in height is provided. A mobile support 5 for supporting the workpiece is provided above the support platform 4. A hydraulic telescopic cylinder 3 is provided on one side of the mobile support 5. The hydraulic telescopic cylinder 3. When assembling the girder, the upper and lower flanges of the girder can be fixed on both sides of the web according to the shape of the middle web for combined welding. The other side is equipped with a rotatable top block. The function of the top block is to adapt to different bending degrees. The neck of the girder better fixes the flange on both sides of the web. Both the main platform 1 and the small platform 2 are provided with supporting rollers 6 to facilitate the movement of workpieces, and the front and rear ends are also provided with hydraulic clamping devices 9 to further fix the processed workpieces after preliminary welding so as to perform final overall welding.
如图3所示为一种半挂车大梁组装平台组装鹅颈式大梁示意图,将切割好的大梁腹板10置于主平台1上的支撑板8的卡槽中,放入直的上下翼板后调整好位置,操作支撑板8一侧的气缸顶紧工件,这时腹板的弯曲部分正好位于支台4的上方利用支台4上的移动支座5,将直的上下翼板10按照切割好的腹板结构压型,并进行点焊初步固定,由于移动支座5的一端是可旋转的顶块,可以进行多角度多处的点焊,利于精准确定翼板的形状。这时再次调节小平台2的位置,使得初步成型的腹板和翼板卡入小平台2的支撑板固定,在利用两端的液压夹紧装置9对整体进行固定,便可进行最后的焊接。 As shown in Figure 3, it is a schematic diagram of a gooseneck girder assembly platform for a semi-trailer girder assembly. The cut girder web 10 is placed in the slot of the support plate 8 on the main platform 1, and put into the straight upper and lower wing plates. After adjusting the position, operate the cylinder on one side of the support plate 8 to tighten the workpiece. At this time, the curved part of the web is just above the support platform 4. Use the mobile support 5 on the support platform 4 to move the straight upper and lower wing plates 10 according to the The cut web structure is profiled and initially fixed by spot welding. Since one end of the mobile support 5 is a rotatable top block, spot welding at multiple angles and places can be performed, which is beneficial to accurately determine the shape of the wing plate. At this time, the position of the small platform 2 is adjusted again, so that the preliminarily formed web and wing plate are fixed into the support plate of the small platform 2, and the hydraulic clamping device 9 at both ends is used to fix the whole, and then the final welding can be carried out.
如图4所示为一种半挂车大梁组装平台组装直梁式大梁示意图,同样将切割好的直梁式大梁腹板放入主平台1上的支撑板8的卡槽中,与鹅颈式大梁组装过程区别在于不在需要调整小平台2的位置即可利用支台4上的移动支座5进行弯曲部的焊接,然后在小平台2进行固定进行下一步的焊接。 As shown in Figure 4, it is a schematic diagram of a semi-trailer girder assembly platform to assemble a straight beam girder. The cut straight girder girder web is also placed in the slot of the support plate 8 on the main platform 1, and the same as the gooseneck type girder. The difference in the girder assembly process is that the mobile support 5 on the support platform 4 can be used to weld the bending part without adjusting the position of the small platform 2, and then the small platform 2 is fixed for the next welding.
本实用新型将鹅颈式大梁和直梁式大梁这两种应用最广泛的大梁组装平台合并为一个,降低了生产成本,节约空间;同时准确的焊接大梁弯曲部分,避免了复杂机构和人工定位的不准确,使得加工质量得到较大提升;较为方便的移动所加工的工件,降低操作人员的工作量。 The utility model combines the two most widely used girder assembly platforms, the gooseneck girder and the straight girder girder, to reduce production costs and save space; at the same time, the bending part of the girder is welded accurately, avoiding complex mechanisms and manual positioning The inaccuracy of the machine makes the processing quality greatly improved; it is more convenient to move the processed workpiece and reduce the workload of the operator.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420586864.1U CN204135606U (en) | 2014-10-13 | 2014-10-13 | A kind of semitrailer crossbeam assembly platform |
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| CN201420586864.1U CN204135606U (en) | 2014-10-13 | 2014-10-13 | A kind of semitrailer crossbeam assembly platform |
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| CN204135606U true CN204135606U (en) | 2015-02-04 |
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| CN201420586864.1U Expired - Lifetime CN204135606U (en) | 2014-10-13 | 2014-10-13 | A kind of semitrailer crossbeam assembly platform |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909634A (en) * | 2019-04-10 | 2019-06-21 | 湖北欧阳华俊专用汽车有限公司 | A kind of crossbeam assembly production line |
| CN111992961A (en) * | 2020-09-07 | 2020-11-27 | 东莞中集专用车有限公司 | Girder pressing and assembling tooling and beam pressing and assembling method |
-
2014
- 2014-10-13 CN CN201420586864.1U patent/CN204135606U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909634A (en) * | 2019-04-10 | 2019-06-21 | 湖北欧阳华俊专用汽车有限公司 | A kind of crossbeam assembly production line |
| CN111992961A (en) * | 2020-09-07 | 2020-11-27 | 东莞中集专用车有限公司 | Girder pressing and assembling tooling and beam pressing and assembling method |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200515 Address after: 276200 Mengyin Economic Development Zone, Shandong, Linyi Patentee after: SHANDONG LUOXIANG AUTOMOBILE MANUFACTURING Co.,Ltd. Address before: 276000 Mengyin Economic Development Zone, Shandong, Linyi Patentee before: Luo Gongxiang |
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| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150204 |
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| CX01 | Expiry of patent term |