CN109397507A - A kind of ceramic industry deashing fills alms bowl integrated apparatus and deashing fills alms bowl method - Google Patents
A kind of ceramic industry deashing fills alms bowl integrated apparatus and deashing fills alms bowl method Download PDFInfo
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- CN109397507A CN109397507A CN201811543236.4A CN201811543236A CN109397507A CN 109397507 A CN109397507 A CN 109397507A CN 201811543236 A CN201811543236 A CN 201811543236A CN 109397507 A CN109397507 A CN 109397507A
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- alms bowl
- dust removing
- machine
- removing machine
- dust
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- 239000000919 ceramic Substances 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000000428 dust Substances 0.000 claims abstract description 166
- 239000000843 powder Substances 0.000 claims abstract description 52
- 239000002250 absorbent Substances 0.000 claims abstract description 46
- 230000002745 absorbent Effects 0.000 claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000004064 recycling Methods 0.000 claims abstract description 9
- 239000003463 adsorbent Substances 0.000 claims description 29
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 238000010926 purge Methods 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 238000004018 waxing Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000009792 diffusion process Methods 0.000 abstract 1
- 239000002956 ash Substances 0.000 description 46
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 239000001993 wax Substances 0.000 description 4
- 239000012188 paraffin wax Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012716 precipitator Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007600 charging Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Gasification And Melting Of Waste (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
The present invention relates to a kind of ceramic industry deashings to fill alms bowl integrated apparatus and deashing, fill alms bowl method, including dust removing machine, fill alms bowl machine, recycling conveyor structure, electrical control mechanism, the dust removing machine, including dust removing machine rack, screen box, dust removing machine ash bucket, the screen box is installed above the dust removing machine rack, sieve plate, the dress alms bowl machine, including filling alms bowl machine rack, roller pipeline, upper cover, fill alms bowl machine ash bucket, roller pipeline is installed above the dress alms bowl machine rack, the recycling conveyor structure, including dust-collection air pipe, conveyer suction tube, vacuum pneumatic conveyer, gather dust hopper, exhaust blower, constant feeder, the electrical control mechanism, including electric-controlled switch, the electrical control mechanism and driving motor, fill alms bowl machine vibration motor, dust removing machine vibrating motor, vacuum pneumatic conveyer, constant feeder, air compressor, exhaust blower is connected, The mechanization that the present invention realizes deashing, fills alms bowl reduces absorbent powder diffusion pollution, reduces personnel labor intensity.
Description
Technical field
The invention belongs to Production of Ceramics fields, and in particular to a kind of ceramic industry deashing fills alms bowl integrated apparatus and clear
Ash, dress alms bowl method.
Background technique
In high technology ceramics industry, the green compact of ceramic structures workpiece need to enter about 1200 DEG C of high temperature wax removal kiln temperature with abjection
The paraffin of inside workpiece.In entrance wax removal kiln, understand work-piece in the saggar that refractory material makes, while will be in saggar
Adsorbent is filled, after so that adsorbent is filled up completely full saggar by vibration, saggar is integrally sent into wax removal kiln by a series of
Temperature changing process achievees the purpose that exclude paraffin completely.
Workpiece after wax removal kiln out needs to pour out out of saggar and separated with adsorbent, cleans up adsorbent completely
Powder.Workpiece after separation enters subsequent processing, and adsorbent is then collected after storage for de-waxing next time.At present for
The cleaning of adsorbent mainly uses manual type, first pours into the workpiece in saggar in sieve together with absorbent powder, manually
It sieves and for several times separates most of absorbent powder, purged later with the compressed ir spray gun of hand-held, until being adhered on workpiece
Absorbent powder clean out completely.Remaining absorbent powder can seriously affect the operation of subsequent technique, and finally influence
To the quality of finished product.Adsorbent main component is Ultrafine Aluminium Oxide Particle, and fineness is up to 600 mesh, and effect is arranged in absorption workpiece
Paraffin out, and provide support for workpiece and prevent from deforming in thermal histories.Due to its fineness height, and density is low, is easy to drift
It floats in air, has very macrolesion to employee's health.It is purged in method using compressed air, is even more aggravated manually at present
Dust concentration in air, employee working environment are severe.
In high technology ceramics industry, deashing/dress alms bowl operation is that staff labor intensity is maximum in entire production process, operating condition
Worst process.In deashing and dress alms bowl operation, it is related to the carrying of saggar, the conveying etc. of adsorbent can all cause very big
Dust pollution, and increase the labor intensity of employee.Conventional operation mode is two stations of setting, and each station has 3~4
Station.There is dust-precipitator to absorb the absorbent powder raised above station, is rectangular box below station for storing absorption
Agent powder.The method can partially solve to absorb the absorbent powder raised, and absorbent powder is stored in cabinet.But exist
Following defect:
1, production environment is severe: the sieve used when deashing is manually to sieve, and absorbent powder is very easy to raise；With
When compressed air purging, the dust-precipitator above station, which is arranged in, cannot be guaranteed that the powder blown afloat is completely absorbed, and cause workshop
Internal fugitive dust is serious, and dust is uncontrollable discharge state, is unfavorable for environment-protecting clean production.
2, production efficiency is low, and working strength is high: needed when deashing by saggar workpiece and absorbent powder first pour into sieve
Son, be sieved and compressed air purging it is clean after the step of going in clean sieve that storage is spare in time, being during which related to it is more, when
Between it is longer.It needs an operator that ash is slide tackled in saggar when filling alms bowl, while another people shakes saggar, carries out, carries one by one.
3, high production cost: the personnel of participation are more, low efficiency, and the human cost for causing every alms bowl product is higher.
Summary of the invention
The technical problem to be solved by the present invention is above-mentioned traditional ceramics industry, dress alms bowl process and ceramics before entering kiln go out
Deashing process after kiln, production environment is severe, production efficiency is low, high production cost.
The present invention specifically adopts the technical scheme that a kind of ceramic industry deashing dress alms bowl integrated apparatus, including clear
Grey machine, dress alms bowl machine, recycling conveyor structure, electrical control mechanism,
The dust removing machine, including dust removing machine rack, screen box, dust removing machine ash bucket,
The dust removing machine rack has more, is symmetrical arranged, and is the support of round or rectangular materials in the tube composition,
The screen box is installed, the screen box is the cabinet of the bottom opening of strip, institute above the dust removing machine rack
Screen box left and right ends opening is stated, and taps into material mouth, feeding port respectively, above the feed inlet and right openings, rest part are close
Envelope；Opening at left and right sides of the feeding port, and tilted to discharging direction；The screen box lower part is equipped with sieve plate, on the sieve plate
There is the hole pattern of dense distribution, workpiece and adsorbent enter feed inlet, and the workpiece after cleaning is sent out from feeding port,
The screen box top is provided with dust removing machine and gathers dust mouth, compressed-air atomizer, and air compressor is mounted on the rack, institute
State compressed-air atomizer and be connected to air compressor by pipeline, the compressed-air atomizer towards inside screen box,
The dust removing machine ash bucket is upper opening, the taper that lower part reduces and seals downwards, the dust removing machine ash bucket setting
It is aligned below the sieve plate and with the sieve plate, the dust removing machine ash bucket upper opening shape, area and the upper cover bottom
Close, the dust removing machine hopper bottom is provided with dust removing machine ash bucket discharge port,
The dust removing machine hopper bottom is equipped with dust removing machine vibrating motor,
The dress alms bowl machine, including dress alms bowl machine rack, roller pipeline, upper cover, dress alms bowl machine ash bucket,
The dress alms bowl machine rack has more, is symmetrical arranged, and is the support of round or rectangular materials in the tube composition,
Roller pipeline is installed above the dress alms bowl machine rack, the roller pipeline is the strip of middle part hollow out,
More conveying rolls are arranged on roller pipeline, and conveying roll is axial vertical with roller pipeline length direction,
Roller pipeline bottom is equipped with driving motor and dress alms bowl machine vibration motor, and driving motor is servo motor,
It is driven between conveying roll and driving motor by drive chain,
The upper cover is the case shape of bottom uncovered, and upper cover setting is described in the roller pipeline upper center
Two side leaving certain gaps uncovered by the economic plans of the upper cover on the roller pipeline length direction, notch are sized slightly larger than saggar side size,
The upper cover top is provided with adsorbent feed inlet and dress alms bowl machine gathers dust mouth,
The dress alms bowl machine ash bucket is the taper reduced downwards, and the dress alms bowl machine ash bucket is arranged below the roller pipeline
And be aligned with the upper cover, the dress alms bowl machine ash bucket upper opening shape, area and the upper cover bottom are close, the dress alms bowl machine
Hopper bottom is provided with dress alms bowl machine ash bucket discharge port,
Saggar is situated immediately on roller pipeline；
The recycling conveyor structure, including dust-collection air pipe, conveyer suction tube, vacuum pneumatic conveyer, the hopper that gathers dust, row
Blower, constant feeder,
Gathered dust respectively with dust removing machine by dust-collection air pipe mouth, the dress alms bowl machine mouth that gathers dust of the hopper that gathers dust is connected, and gather dust hopper
On the exhaust blower is installed, absorbent powder is pumped into institute from dust removing machine mouth, dress alms bowl the machine mouth that gathers dust that gathers dust by the exhaust blower
The hopper that gathers dust is stated,
The hopper that gathers dust passes through vacuum pneumatic conveyer, conveyer suction tube and dust removing machine ash bucket discharge port, dress alms bowl machine
Ash bucket discharge port connects,
The constant feeder is separately connected with the hopper that gathers dust, adsorbent feed inlet,
The electrical control mechanism, including electric-controlled switch, the electrical control mechanism and driving motor, dress alms bowl machine vibration motor, deashing
Machine vibration motor, vacuum pneumatic conveyer, constant feeder, air compressor, exhaust blower are connected, and adsorbent feed inlet is interval
Property feed, and with the operation of saggar cooperate.
Further, for equipment operation stability, the dress alms bowl machine rack, dust removing machine bottom of the frame are inverted T shaped, setting
There is prominent support portion, prominent support portion can be bolted on fabrication facility floor.
Further, in order to guarantee the freedom degree of vibration component, dress alms bowl machine spring, institute are provided in the dress alms bowl machine rack
It states and is provided with dust removing machine spring in dust removing machine rack.
Further, in order to fill the smooth of alms bowl casing alms bowl upper surface adsorbent, the close roller is defeated inside the upper cover
Line sending exit is provided with scraper hairbrush, and the scraper hairbrush is the rubber slab with hairbrush, when rubber slab and saggar are run
Upper surface flushes, and the hairbrush of the scraper hairbrush is downward.
Further, in order to form subnormal ambient, the dust removing machine of the dust removing machine gather dust mouth at least there are three, be distributed respectively
In feed inlet side, screen box upper surface, screen box side, every 50CM is arranged one.
Further, effect is preferably cleaned in order to play, the compressed-air atomizer at least three groups 8, wherein two
On screen box top, third group two are arranged above feeding port each three settings of group.
Further, the air compressor is circumscribed with starting impulse blowback machine and manual cleaning gun, to facilitate operation people
Member's maintenance, cleaning dust removing machine.
It is corresponding, a kind of ash removal method, comprising the following steps:
1 starting machine, deashing vibrating motor work once electrified, whole equipment are constantly in vibrating state, compressed-air atomizer
Start blowing pressurized air；
2) manually by de-waxing complete saggar in absorbent powder and workpiece pour into feed inlet；The absorbent powder of spilling
The dust removing machine ash bucket set in addition that gathers dust is conveyed by the dust removing machine mouth that gathers dust；
3) absorbent powder and workpiece for entering dust removing machine, under the action of vibration motor, in screen box and dust removing machine ash bucket
Between sieve plate on, on one side to feeding port advance, separated on one side, above sieve plate, absorbent powder is fallen workpiece after separation
Below sieve plate, into hopper；
4) workpiece isolated, it is clean by purging under the action of nozzle when advancing to above compressed-air atomizer, it
After advance to feeding port, dust removing machine is discharged；
5) screen box top and feed inlet are provided with three, air port of gathering dust, and guarantee the negative pressure operation inside whole device, avoid
The excessive pollution air of absorbent powder；
6) after the absorbent powder isolated enters dust removing machine ash bucket, by vacuum pneumatic conveyer set in addition, conveying
To gathering dust in hopper；
A kind of dress alms bowl method, comprising the following steps:
1) saggar for filling workpiece is manually placed on low-speed forward on roller pipeline；It fills alms bowl vibrating motor and guarantees entire roller
Cylinder pipeline is shaking always；
2) saggar advances in roller pipeline, and speed is adjustable, when saggar reaches below buffer board, is fed by adsorbent
The absorbent powder that mouth enters dress alms bowl machine machine is attached in saggar, and vibration keeps absorbent powder filling closely knit；
3) saggar advances on roller pipeline, when passing through scraper hairbrush, the absorbent powder quilt that is deposited on saggar
It removes, falls in dress alms bowl machine ash bucket；
4) saggar advances on roller pipeline, out the saggar for filling adsorbent of roller pipeline, using manual type
Move down dress alms bowl machine machine；
5) absorbent powder in hopper is fallen to, by filling alms bowl machine ash bucket discharge port, passes through vacuum gas set in addition
Power conveyer, which is transported to, to gather dust in feed bin, can guarantee the sealing of material, prevents from leaking；
The principle of the present invention are as follows: by deashing, dress alms bowl mechanization of operation, automation, make entire operation in sealing and negative pressure item
It is carried out under part.When deashing, only need to by saggar ultra-fine alumina absorbent powder and workpiece pour into feed inlet, vibrating motor shake
Absorbent powder is fallen, absorbent powder falls into ash bucket, and the absorbent powder for being attached to workpiece surface is purged by compressed-air atomizer；
When filling alms bowl, it only need to be put into saggar, by intermittent feed, scraper hairbrush can strike off extra adsorbent.Deashing, dress alms bowl process simultaneously
In extra ultra-fine alumina absorbent powder, by dust-collection air pipe, conveyer suction tube is unified enters the hopper that gathers dust, then passes through
Constant feeder is sent into dress alms bowl machine, is recycled, by the way that absorbent powder is limited in enclosure space, the building ring of operator
Border becomes cleaning dustless or micronic dust environment from environment dusty, so that the dust emission of entire operation is in controllable state, meets
The requirement of environmental protection and clean manufacturing.
The invention has the benefit that
It is controlled by automated machine, reduces the labor intensity of operator, shorten working hours, improve current deashing
The working environment of more dirt in operation reduces pollution of the dust to air.
Ultra-fine alumina adsorbent can timely centralized recovery, reduce loss.
Detailed description of the invention
Fig. 1 is the schematic illustration that ceramic industry deashing of the present invention fills alms bowl integrated apparatus；
Fig. 2 is air compressor connection schematic diagram of the invention；
Fig. 3 is dust removing machine side schematic view of the invention；
Fig. 4 is dust removing machine right view of the invention；
Fig. 5 is dress alms bowl machine side schematic view of the invention；
Fig. 6 is dress alms bowl machine right view of the invention
In figure: 1 dust removing machine, 2 dress alms bowl machines, 3 recycling conveyor structures, 4 electrical control mechanisms, 101 dust removing machines gather dust mouth, 102 chargings
Mouthful, 103 screen boxs, 104 compressed-air atomizers, 105 feeding ports, 106 sieve plates, 107 dust removing machine springs, 108 dust removing machine racks, 109
Dust removing machine ash bucket, 110 dust removing machine vibrating motors, 111 dust removing machine ash bucket discharge ports, 112 air compressors, 201 roller pipelines,
202 saggars, 203 upper covers, 204 dress alms bowl machines gather dust mouth, 205 scraper hairbrush, 206 buffer boards, 207 adsorbent feed inlets, 208 conveyings
Roller, 209 driving motors, 210 dress alms bowl machine springs, 211 dress alms bowl machine ash bucket discharge ports, 212 dress alms bowl machine racks, 213 dress alms bowl machine ashes
Bucket, 214 dress alms bowl machine vibration motors, 301 dust-collection air pipes, 302 conveyer suction tubes, 303 vacuum pneumatic conveyers, 304 gather dust material
Bucket, 305 exhaust blowers, 306 constant feeders.
Specific embodiment
Particular content of the invention is described in detail in the following with reference to the drawings and specific embodiments.
As shown in Figure 1, a kind of ceramic industry deashing fills alms bowl integrated apparatus, including dust removing machine, dress alms bowl machine, recycling conveying
Mechanism 3, electrical control mechanism 4,
As shown in Figure 2,3, the dust removing machine, including dust removing machine rack 108, screen box 103, dust removing machine ash bucket 109,
The dust removing machine rack 108 has more, is symmetrical arranged, and is the support of round or rectangular materials in the tube composition,
The screen box 103 is installed, the screen box 103 is the bottom opening of strip above the dust removing machine rack 108
Cabinet, 103 left and right ends of screen box opening, and tap into material mouth 102, feeding port 105 respectively, 102 top of feed inlet
And right openings, rest part sealing；It is open at left and right sides of the feeding port 105, and is tilted to discharging direction；The screen box
103 lower parts are equipped with sieve plate 106, there is the hole pattern of dense distribution on the sieve plate 106, and workpiece and adsorbent enter feed inlet 102,
Workpiece after cleaning is sent out from feeding port 105,
103 top of screen box is provided with dust removing machine and gathers dust mouth 101, compressed-air atomizer 104, and air compressor 112 is pacified
On the rack, the compressed-air atomizer 104 is connected to air compressor 112 by pipeline dress, the compressed-air atomizer 104
Towards inside screen box 103,
The dust removing machine ash bucket 109 is upper opening, the taper that lower part reduces and seals downwards, the dust removing machine ash bucket
109 are arranged below the sieve plate 106 and are aligned with the sieve plate 106, the 109 upper opening shape of dust removing machine ash bucket, face
Long-pending close with 203 bottom of upper cover, 109 bottom of dust removing machine ash bucket is provided with dust removing machine ash bucket discharge port 111,
109 bottom of dust removing machine ash bucket is equipped with dust removing machine vibrating motor,
As shown in Figure 4,5, the dress alms bowl machine, including dress alms bowl machine rack 212, roller pipeline 201, upper cover 203, dress alms bowl machine
Ash bucket 213,
The dress alms bowl machine rack 212 has more, is symmetrical arranged, and is the support of round or rectangular materials in the tube composition,
Roller pipeline 201 is installed, the roller pipeline 201 is middle part hollow out above the dress alms bowl machine rack 212
Strip, more conveying rolls 208 are arranged on roller pipeline 201, and conveying roll 208 is axial with roller pipeline 201
Length direction is vertical,
201 bottom of roller pipeline is equipped with driving motor 209 and dress alms bowl machine vibration motor 214, driving motor 209
For servo motor, it is driven between conveying roll 208 and driving motor 209 by drive chain,
The upper cover 203 is the case shape of bottom uncovered, and the upper cover 203 is arranged above the roller pipeline 201
Middle part, two side leaving certain gaps uncovered by the economic plans of the upper cover 203 on 201 length direction of roller pipeline, notch size are slightly larger
In 202 side size of saggar, 203 top of upper cover is provided with adsorbent feed inlet 207 and dress alms bowl machine gathers dust mouth 204,
The dress alms bowl machine ash bucket 213 is the taper reduced downwards, and the setting of dress alms bowl machine ash bucket 213 is conveyed in the roller
201 lower section of line is simultaneously aligned, the 213 upper opening shape of dress alms bowl machine ash bucket, area and the upper cover 203 with the upper cover 203
Bottom is close, and 213 bottom of dress alms bowl machine ash bucket is provided with dress alms bowl machine ash bucket discharge port 211,
Saggar 202 is situated immediately on roller pipeline 201；
As shown in Figure 1, the recycling conveyor structure 3, including dust-collection air pipe 301, conveyer suction tube 302, vacuum strength
Conveyer 303, the hopper 304 that gathers dust, exhaust blower 305, constant feeder 306,
Gathered dust respectively with dust removing machine by dust-collection air pipe 301 mouth 101, dress alms bowl machine of the hopper 304 that gathers dust gathers dust 204 phase of mouth
Even, the exhaust blower 305 is installed, the exhaust blower 305 gathers dust absorbent powder mouth from dust removing machine on the hopper 304 that gathers dust
101, the dress alms bowl machine mouth 204 that gathers dust is pumped into the hopper 304 that gathers dust,
The hopper 304 that gathers dust is discharged by vacuum pneumatic conveyer 303, conveyer suction tube 302 and dust removing machine ash bucket
Mouth 111, dress alms bowl machine ash bucket discharge port 211 connect,
The constant feeder 306 is separately connected with the hopper 304 that gathers dust, adsorbent feed inlet 207102,
The electrical control mechanism 4 includes electric-controlled switch, the electrical control mechanism 4 and driving motor 209, dress alms bowl machine vibration motor
214, dust removing machine vibrating motor, vacuum pneumatic conveyer 303, constant feeder 306, air compressor 112,305 phase of exhaust blower
Even, adsorbent feed inlet 207102 is intermittent feed, and is cooperated with the operation of saggar 202.
In practical applications, the dress alms bowl machine rack 212,108 bottom of dust removing machine rack are inverted T shaped, are provided with prominent branch
Support part, prominent support portion can be bolted on fabrication facility floor.
In practical applications, the dress alms bowl machine rack 212,108 bottom of dust removing machine rack are inverted T shaped, are provided with prominent branch
Support part, prominent support portion can be bolted on fabrication facility floor.
In practical applications, dress alms bowl machine spring 210, monologue story-telling with gestures dust removing machine rack 108 are provided in the dress alms bowl machine rack 212
On be provided with dust removing machine spring 107.
In practical applications, 203 inside of upper cover is provided with scraper hairbrush close to 201 exit of roller pipeline
205, the scraper hairbrush 205 is the rubber slab with hairbrush, and upper surface when rubber slab lower edge is run with saggar 202 is neat
Flat, the hairbrush of the scraper hairbrush 205 is downward.
In practical applications, the dust removing machine of the dust removing machine gather dust mouth 101 at least there are three, be respectively distributed to feed inlet
102 sides, 103 upper surface of screen box, 103 side of screen box, every 50CM are arranged one.
In practical applications, the compressed-air atomizer 104 at least three groups 8, wherein two groups of each three settings are being sieved
103 top of case, third group two are arranged above feeding port 105.
As shown in Fig. 2, the air compressor 112 is circumscribed with manually-operated gate and manual cleaning gun, to facilitate operation personnel
Maintenance, cleaning dust removing machine.
A kind of ash removal method, comprising the following steps:
1) start machine, deashing vibrating motor work once electrified, whole equipment is constantly in vibrating state, compressed-air atomizer
104 start blowing pressurized air；
2) manually by de-waxing complete saggar 202 in absorbent powder and workpiece pour into feed inlet 102；The absorption of spilling
Agent powder is conveyed into the dust removing machine ash bucket 109 set in addition that gathers dust by the dust removing machine mouth 101 that gathers dust；
3) absorbent powder and workpiece for entering dust removing machine, under the action of vibration motor, in screen box 103 and dust removing machine ash
Bucket 109 between sieve plate 106 on, on one side to feeding port 105 advance, separated on one side, after separation workpiece above sieve plate 106,
Absorbent powder is fallen below sieve plate 106, into hopper；
4) workpiece isolated, it is clean by purging under the action of nozzle when advancing to 104 top of compressed-air atomizer,
Feeding port 105 is advanced to later, and dust removing machine is discharged；
5) 103 top of screen box and feed inlet 102 are provided with three, air port of gathering dust, and guarantee the negative pressure fortune inside whole device
Row, avoids the excessive pollution air of absorbent powder；
6) after the absorbent powder isolated enters dust removing machine ash bucket 109, by vacuum pneumatic conveyer 303, receipts are transported to
In dirt hopper 304；
A kind of dress alms bowl method, it is characterised in that: the following steps are included:
1) saggar 202 for filling workpiece is manually placed on low-speed forward on roller pipeline 201；Alms bowl vibrating motor is filled to guarantee
Whole roller pipeline 201 is shaking always；
2) saggar 202 advances in roller pipeline 201, and speed is adjustable, when saggar 202 reaches below buffer board 206, leads to
The absorbent powder for crossing adsorbent feed inlet 207102 into dress alms bowl machine machine is attached in saggar 202, and vibration fills absorbent powder
Packing is real；
3) saggar 202 advances on roller pipeline 201, when passing through scraper hairbrush 205, is deposited on saggar 202
Absorbent powder is removed, and is fallen in dress alms bowl machine ash bucket 213；
4) saggar 202 advances on roller pipeline 201, out the saggar 202 for filling adsorbent of roller pipeline 201,
Dress alms bowl machine machine is moved down using manual type；
5) absorbent powder in hopper is fallen to, by filling alms bowl machine ash bucket discharge port 211, passes through vacuum pneumatic conveyer
303 are transported to and gather dust in hopper 304, can guarantee the sealing of material, prevent from leaking；
The mechanization that the present invention realizes deashing, fills alms bowl operation, reduces the labor intensity of operator.Factory uses
Afterwards, it can be reduced 2~3 people of personnel, reduce by 2~3 man-days daily；Meanwhile the number of manual handling saggar substantially reduces.
Basic principles and main features and advantage of the invention have been shown and described above.The technical staff of the industry should
Understand, above embodiment only technical concepts and features to illustrate the invention, its object is to allow person skilled in the art
Scholar can understand the contents of the present invention and be implemented, and it is not intended to limit the scope of the present invention, it is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the scope of protection of the present invention.
Claims (10)
1. a kind of ceramic industry fills alms bowl integrated apparatus with deashing, it is characterised in that: including dust removing machine, dress alms bowl machine, recycling conveying
Mechanism (3), electrical control mechanism (4),
The dust removing machine, including dust removing machine rack (108), screen box (103), dust removing machine ash bucket (109),
The dust removing machine rack (108) has more, is symmetrical arranged, and is the support of round or rectangular materials in the tube composition,
It is equipped with the screen box (103) above the dust removing machine rack (108), the screen box (103) is that the bottom of strip is opened
The cabinet of mouth, screen box (103) the left and right ends opening, and material mouth (102), feeding port (105), the feed inlet are tapped into respectively
(102) top and right openings, rest part sealing；Opening at left and right sides of the feeding port (105), and incline to discharging direction
Tiltedly；Screen box (103) lower part is equipped with sieve plate (106), there is the hole pattern of dense distribution, workpiece and suction on the sieve plate (106)
Attached dose enters feed inlet (102), and the workpiece after cleaning is sent out from feeding port (105),
Screen box (103) top is provided with dust removing machine and gathers dust mouth (101), compressed-air atomizer (104), air compressor
(112) it is mounted on the rack, the compressed-air atomizer (104) is connected to air compressor (112) by pipeline, the compression
Air nozzle (104) is internal towards screen box (103),
The dust removing machine ash bucket (109) is upper opening, the taper that lower part reduces and seals downwards, the dust removing machine ash bucket
(109) setting is aligned below the sieve plate (106) and with the sieve plate (106), dust removing machine ash bucket (109) upper opening
Shape, area and the upper cover (203) bottom are close, and dust removing machine ash bucket (109) bottom is provided with the discharging of dust removing machine ash bucket
Mouth (111),
Dust removing machine ash bucket (109) bottom is equipped with dust removing machine vibrating motor,
The dress alms bowl machine, including dress alms bowl machine rack (212), roller pipeline (201), upper cover (203), dress alms bowl machine ash bucket (213),
The dress alms bowl machine rack (212) has more, is symmetrical arranged, and is the support of round or rectangular materials in the tube composition,
It is equipped with roller pipeline (201) above the dress alms bowl machine rack (212), the roller pipeline (201) is engraved for middle part
Empty strip, more conveying rolls (208) are arranged on roller pipeline (201), and conveying roll (208) is axial defeated with roller
Line sending (201) length direction is vertical,
Roller pipeline (201) bottom is equipped with driving motor (209) and dress alms bowl machine vibration motor (214), driving motor
(209) it is servo motor, is driven between conveying roll (208) and driving motor (209) by drive chain,
The upper cover (203) is the case shape of bottom uncovered, and the upper cover (203) is arranged on the roller pipeline (201)
Side middle part, two side leaving certain gaps uncovered by the economic plans of the upper cover (203) on roller pipeline (201) length direction, notch are big
Small to be slightly larger than saggar (202) side size, upper cover (203) top is provided with adsorbent feed inlet (207) and dress alms bowl machine is received
Dirt mouth (204),
The dress alms bowl machine ash bucket (213) is the taper reduced downwards, and dress alms bowl machine ash bucket (213) setting is conveyed in the roller
Simultaneously be aligned with the upper cover (203) below line (201), dress alms bowl machine ash bucket (213) the upper opening shape, area with it is described on
It is close to cover (203) bottom, dress alms bowl machine ash bucket (213) bottom is provided with dress alms bowl machine ash bucket discharge port (211),
Saggar (202) is situated immediately on roller pipeline (201)；
The recycling conveyor structure (3), including dust-collection air pipe (301), conveyer suction tube (302), vacuum pneumatic conveyer
(303), gather dust hopper (304), exhaust blower (305), constant feeder (306),
The hopper that gathers dust (304) is gathered dust mouth by gather dust respectively with dust removing machine mouth (101), dress alms bowl machine of dust-collection air pipe (301)
(204) be connected, be equipped on the hopper that gathers dust (304) exhaust blower (305), the exhaust blower (305) by absorbent powder from
With dust removing machine gather dust mouth (101), dress alms bowl machine gather dust mouth (204) be pumped into described in gather dust hopper (304),
The hopper that gathers dust (304) is gone out by vacuum pneumatic conveyer (303), conveyer suction tube (302) with dust removing machine ash bucket
Material mouth (111), dress alms bowl machine ash bucket discharge port (211) connect,
The constant feeder (306) is separately connected with the hopper that gathers dust (304), adsorbent feed inlet (207) (102),
The electrical control mechanism (4) includes electric-controlled switch, the electrical control mechanism (4) and driving motor (209), dress alms bowl machine vibration motor
(214), dust removing machine vibrating motor, vacuum pneumatic conveyer (303), constant feeder (306), air compressor (112), air draft
Machine (305) is connected, and adsorbent feed inlet (207) (102) is intermittent feed, and cooperates with the operation of saggar (202).
2. a kind of ceramic industry according to claim 1 fills alms bowl integrated apparatus with deashing, it is characterised in that: the dress alms bowl
Machine rack (212), dust removing machine rack (108) bottom be it is inverted T shaped, be provided with prominent support portion, prominent support portion can pass through bolt
It is fixed on fabrication facility floor.
3. a kind of ceramic industry according to claim 2 fills alms bowl integrated apparatus with deashing, it is characterised in that: the dress alms bowl
Machine rack (212), dust removing machine rack (108) bottom be it is inverted T shaped, be provided with prominent support portion, prominent support portion can pass through bolt
It is fixed on fabrication facility floor.
4. a kind of ceramic industry according to claim 1 fills alms bowl integrated apparatus with deashing, it is characterised in that: the dress alms bowl
It is provided with dress alms bowl machine spring (210) in machine rack (212), is provided with dust removing machine spring in monologue story-telling with gestures dust removing machine rack (108)
(107)。
5. a kind of ceramic industry according to claim 1 fills alms bowl integrated apparatus with deashing, it is characterised in that: the upper cover
(203) internal to be provided with scraper hairbrush (205) close to roller pipeline (201) exit, the scraper hairbrush (205) is
Rubber slab with hairbrush, the upper surface when lower edge of rubber slab is run with saggar (202) flush, the scraper hairbrush (205)
Hairbrush downward.
6. a kind of ceramic industry according to claim 1 fills alms bowl integrated apparatus with deashing, it is characterised in that: the deashing
The dust removing machine of machine gather dust mouth (101) at least there are three, be respectively distributed to feed inlet (102) side, screen box (103) upper surface, sieve
Case (103) side, every 50CM are arranged one.
7. a kind of -6 any ceramic industries fill alms bowl integrated apparatus with deashing according to claim 1, it is characterised in that: institute
Compressed-air atomizer (104) at least three groups 8 are stated, wherein two groups of each three settings are on screen box (103) top, third group two
Setting is above feeding port (105).
8. a kind of ceramic industry according to claim 7 fills alms bowl integrated apparatus with deashing, it is characterised in that: the air
Compressor (112) is circumscribed with manually-operated gate and manual cleaning gun, to facilitate operation personnel's maintenance, cleaning equipment.
9. a kind of ash removal method, it is characterised in that: the following steps are included:
1) start machine, deashing vibrating motor work once electrified, whole equipment is constantly in vibrating state, compressed-air atomizer
(104) start blowing pressurized air；
2) manually by de-waxing complete saggar (202) in absorbent powder and workpiece pour into feed inlet (102)；The absorption of spilling
Agent powder is conveyed into gather dust dust removing machine ash bucket (109) set in addition by the dust removing machine mouth (101) that gathers dust；
3) absorbent powder and workpiece for entering dust removing machine, under the action of vibration motor, in screen box (103) and dust removing machine ash bucket
(109) it on the sieve plate (106) between, advances, is separated on one side, workpiece is in sieve plate (106) after separation to feeding port (105) on one side
Top, absorbent powder is fallen below sieve plate (106), into hopper；
4) workpiece isolated, it is clean by purging under the action of nozzle when advancing to above compressed-air atomizer (104), it
After advance to feeding port (105), be discharged dust removing machine；
5) screen box (103) top and feed inlet (102) are provided with three, air port of gathering dust, and guarantee the negative pressure fortune inside whole device
Row, avoids the excessive pollution air of absorbent powder；
6) after the absorbent powder isolated enters dust removing machine ash bucket (109), by vacuum pneumatic conveyer (303), receipts are transported to
In dirt hopper (304).
10. a kind of dress alms bowl method, it is characterised in that: the following steps are included:
1) saggar (202) for filling workpiece is manually placed on low-speed forward on roller pipeline (201)；Alms bowl vibrating motor is filled to guarantee
Whole roller pipeline (201) is shaking always；
2) saggar (202) advances in roller pipeline (201), and speed is adjustable, reaches below buffer board (206) in saggar (202)
When, it is attached in saggar (202) by the absorbent powder that adsorbent feed inlet (207) (102) enter dress alms bowl machine, vibration makes to adsorb
Agent powder packing is closely knit；
3) saggar (202) advances on roller pipeline (201), when passing through scraper hairbrush (205), is deposited in saggar (202)
On absorbent powder removed, fall dress alms bowl machine ash bucket (213) in；
4) saggar (202) advances on roller pipeline (201), out the saggar for filling adsorbent of roller pipeline (201)
(202), dress alms bowl machine is moved down using manual type；
5) absorbent powder in hopper is fallen to, by filling alms bowl machine ash bucket discharge port (211), passes through vacuum pneumatic conveyer
(303) it is transported in the hopper that gathers dust (304), can guarantee the sealing of material, prevent from leaking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811543236.4A CN109397507B (en) | 2018-12-17 | 2018-12-17 | Integrated device and method for ash removal and bowl loading in ceramic industry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811543236.4A CN109397507B (en) | 2018-12-17 | 2018-12-17 | Integrated device and method for ash removal and bowl loading in ceramic industry |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109397507A true CN109397507A (en) | 2019-03-01 |
| CN109397507B CN109397507B (en) | 2024-03-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811543236.4A Active CN109397507B (en) | 2018-12-17 | 2018-12-17 | Integrated device and method for ash removal and bowl loading in ceramic industry |
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| Country | Link |
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| CN (1) | CN109397507B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207271756U (en) * | 2017-09-05 | 2018-04-27 | 无锡市大华精密陶瓷制造有限公司 | Ceramics dress alms bowl dust removing machine |
| CN207918062U (en) * | 2018-02-26 | 2018-09-28 | 格林美（无锡）能源材料有限公司 | A kind of automatic dress alms bowl equipment |
| CN209566303U (en) * | 2018-12-17 | 2019-11-01 | 无锡索本工业技术有限公司 | A kind of ceramic industry deashing dress alms bowl integrated apparatus |
-
2018
- 2018-12-17 CN CN201811543236.4A patent/CN109397507B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207271756U (en) * | 2017-09-05 | 2018-04-27 | 无锡市大华精密陶瓷制造有限公司 | Ceramics dress alms bowl dust removing machine |
| CN207918062U (en) * | 2018-02-26 | 2018-09-28 | 格林美（无锡）能源材料有限公司 | A kind of automatic dress alms bowl equipment |
| CN209566303U (en) * | 2018-12-17 | 2019-11-01 | 无锡索本工业技术有限公司 | A kind of ceramic industry deashing dress alms bowl integrated apparatus |
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| Publication number | Publication date |
|---|---|
| CN109397507B (en) | 2024-03-29 |
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