CN109397480A - A kind of pre- vibration double-station automatic charging refractory brick forming method - Google Patents
A kind of pre- vibration double-station automatic charging refractory brick forming method Download PDFInfo
- Publication number
- CN109397480A CN109397480A CN201811203064.6A CN201811203064A CN109397480A CN 109397480 A CN109397480 A CN 109397480A CN 201811203064 A CN201811203064 A CN 201811203064A CN 109397480 A CN109397480 A CN 109397480A
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- Prior art keywords
- cavity plate
- station
- porcelain
- block
- gear
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The present invention relates to a kind of pre- vibration double-station automatic charging refractory brick forming methods, comprising the following steps: adds geotechnological sequence, cavity plate a is moved at charging station, and sandy soil are added in cavity plate a by blanking mechanism；Assembly process, during blanking mechanism gaza is native, porcelain delivery device will be imported in block a insertion cavity plate a；After pre- vibration process, cavity plate a completion gaza's soil and insertion import block a, vibrated in advance under the drive of press；Add porcelain process, porcelain item is imported into cavity plate a by the reset of porcelain delivery device；Switching process, cavity plate a is mobile toward shaping station, and cavity plate b is mobile to the charging station of the other side；Molding procedure, punch-pin are moved down with cavity plate a with unlatching vibration moulding is merged, and cavity plate b carries out addition step identical with cavity plate a in the process；The present invention solves in existing moulding process that process is unreasonable, does not have auto feed function, and the combination of porcelain item and brick body needs subsequent bonding, the problem of low efficiency and firmness difference.
Description
Technical field
The present invention relates to kiln refractory brick preparation field, more particularly to a kind of pre- vibration double-station automatic charging refractory brick at
Type method.
Background technique
Ejection plate kiln bottom brick is common material in fire resisting field, is used to support the workpiece of pending heat treatment in track
On move and be heat-treated from front to back along tunnel kiln, bottom brick is directly placed on sliding on rails, one side frictional force
Big advance has some setbacks, and the abrasion of another aspect brick body is also big, therefore generally all inlays resistance to height in the lower surface of pedestal in the prior art
The porcelain item of temperature, is slided with rail contact using porcelain item, reduces frictional force, avoid the abrasion to brick body.
The prior art typically makes in molding bottom brick that there are porcelain item peaces by setting mold when carrying out the installation of porcelain item
Tankage, in slot then spreading glue attaches porcelain item in slot, and the mode of this kind of inlaid with porcelain item, process is tedious for one side,
At high cost, porcelain item is easy to fall off after another aspect glue aging, and furthermore existing molding equipment is typically all a punch-pin with one
A cavity plate needs artificial addition when cavity plate feeds, and needs people to probe into progress sandy soil between upper die and lower die and shakeout, one side
On the other hand there is security risk in face low efficiency, furthermore do not have before the forming and vibrate the function for shakeouing it in advance to sandy soil progress
Can, it only shakeouts by hand, flatness is difficult to ensure.
Summary of the invention
An object of the present invention is to overcome above-mentioned defect, provide a kind of pre- vibration double-station automatic charging refractory brick at
Type method by setting plus geotechnological sequence, assembly process, vibrates process in advance and adds porcelain process and molding procedure reasonable combination,
It is high to realize automation technolo degree, it is convenient to feed, and shaping efficiency is high, solves in existing moulding process that process is unreasonable, no
Has auto feed function, the combination of porcelain item and brick body needs subsequent bonding, the problem of low efficiency and firmness difference.
To achieve the above object, the invention provides the following technical scheme:
A kind of pre- vibration double-station automatic charging refractory brick forming method, including following forming step:
Step 1: plus geotechnological sequence, cavity plate a to be fed be moved at the charging station of side, be located at the charging station
Blanking mechanism quantitative sandy soil are added in cavity plate a；
Step 2: assembly process, blanking mechanism in the step 1 carry out gaza it is native during, be located at charging work
The importing block a of side is inserted into cavity plate a by the porcelain delivery device at position；
Step 3: vibrating process in advance, after the cavity plate a in the step 2 completes gaza's soil and insertion importing block a, pressing
It is vibrated in advance under the drive of machine；
Step 4: plus porcelain process, after the cavity plate a in the step 3 completes pre- vibration, the porcelain delivery device is multiple
Porcelain item is simultaneously imported into the space that importing block leaves in cavity plate a during reset by position；
After the cavity plate a at station that feeds Step 5: switching process, in the step 4 completes porcelain item, at the station that feeds
Cavity plate a is mobile toward shaping station, and the cavity plate b at shaping station is to mobile at the charging station of the other side；
Step 6: molding procedure, after cavity plate a is moved at shaping station in the step 5, punch-pin is moved down matches with cavity plate a
Merge to open to vibrate and be formed, cavity plate b carries out addition step identical with cavity plate a in the process.
As an improvement, being rotatably connected between the cavity plate a and cavity plate b, and it is also connected with elastic component between the two, it is described
Cavity plate a and cavity plate b is moved between shaping station and charging station synchronous under the drive of push-pull mechanism.
As an improvement, the station that feeds there are two arranged symmetrically in the two sides of shaping station in the step 6, and two add
The first feeding device and the second feeding device, first feeding device and the second feeding device are respectively arranged at material station
Alternative expression work carries out charging work to the cavity plate that it is corresponded at station is moved to.
As an improvement, the blanking mechanism in the step 1 is poured into the sandy soil of quantitative slot quantification by rotation quantitative barrel
In the cavity plate being disposed below, and quantitative barrel is driven to turn by gear and rack gear cooperation when the punch-pin is moved down and molded
It is dynamic.
As an improvement, the importing in the step 2 is block-shaped identical as porcelain item, and the two sides of cavity plate offer and lead
Enter the lead-ingroove of block and porcelain dimensional fits, the importing block is inserted into cavity plate through lead-ingroove.
As an improvement, the porcelain delivery device in the step 2 further includes importing block b, the importing block b and importing block a
Position is corresponding and shape is identical, and for the porcelain delivery device when being resetted, porcelain item to be added, which is located at, imports block b and importing
Between block a, and the position replaced in cavity plate and import block a is imported under the supporting role for importing block b.
As an improvement, the push-pull mechanism before driving cavity plate a and cavity plate b to carry out position switching, first drives before strutting part
It moves, cooperates drive importing block b and importing block a to be first detached from it out of cavity plate completely to two sides movement by strutting part and convex block,
Then cavity plate a and cavity plate b is driven to carry out position switching again.
As an improvement, the central axis end of quantitative barrel is slidably arranged in the gear, it is corresponding before cavity plate
Rear side is provided with pull rod, and when having cavity plate at the station that feeds, the gear is moved to corresponding with rack gear under the action of pull rod
At position, rack gear moves down gear rotation；And when not having cavity plate at the station that feeds, the gear is moved under the action of pull rod
At the position being staggered with rack gear, rack gear moves down gear and does not rotate.
As another improvement, limit outline border is combined on the quantitative barrel, blanking mechanism is when carrying out gaza's soil, quantitative slot
The discharge port that interior sandy soil are limited outline border falls, and discharge outlet is provided with the deflector being oriented to the sandy soil of whereabouts.
It is another object of the present invention to overcome above-mentioned defect, provide a kind of pre- vibration double-station automatic charging refractory brick at
Type equipment, by two feeding devices of setting and two cavity plates, another cavity plate feeds when a cavity plate forms, and is arranged and determines
The blanking mechanism and the accurate porcelain delivery device for importing porcelain item of sandy soil is added in amount, thus automation when solving bottom brick molding
Degree is low, and manual operation is inconvenient, and feeding quantity is difficult to control, the low skill for influencing molding pedestal quality of porcelain coal addition position accuracy
Art problem.
To achieve the above object, the invention provides the following technical scheme:
A kind of pre- vibration double-station automatic charging refractory brick molding equipment, including press, the press include upper die holder, under
Die holder and the punch-pin being fixed on upper die holder further include cavity plate a, cavity plate b and for driving the cavity plate a and the edge cavity plate b
Lower die holder slides back and forth the push-pull mechanism switched over；
The two sides of the press are respectively arranged with the first feeding device and the second feeding device, first feeding device and
Second feeding device includes pedestal and the supporting table that is set on the base, and first feeding device further includes being arranged the bottom of at
Blanking mechanism a and porcelain delivery device a on seat, the blanking mechanism a, which is used to for sandy soil being quantitatively transferred to, is moved to it
In the cavity plate a of lower section, the porcelain delivery device a is used to that porcelain item to be inserted into sandy soil close to table after cavity plate a completes dress sandy soil
At the position in face；
Second feeding device further includes the blanking mechanism b being set on the base and porcelain delivery device b, described to fall
Material mechanism b is used to for sandy soil being quantitatively transferred in the cavity plate b being moved to below, and the porcelain delivery device b is used for recessed
Porcelain item is inserted into sandy soil at the position of near surface after mould b completion dress sandy soil.
As an improvement, being provided with the guiding for carrying out limition orientation to cavity plate a and cavity plate b at left and right sides of the lower die holder
Block is provided with the limited block limited to the shift motion of cavity plate a and cavity plate b at the outer side edges of the supporting table；
Connecting rod is connected between the cavity plate a and cavity plate b, the both ends of the connecting rod can turn with cavity plate a and cavity plate b respectively
Dynamic connection, is also connected with elastic component between the cavity plate a and cavity plate b；
The actuator that the push-pull mechanism includes the mounting base being set on the base, is arranged in mounting base, the driving
The telescopic rod of part is slidably connected with the matching piece being fixed on cavity plate a leading flank.
As an improvement, the blanking mechanism a and blanking mechanism b include bracket, the dosing assemblies being fixed on bracket with
And the hopper on dosing assemblies is set.
As an improvement, the porcelain delivery device a and porcelain delivery device b include placement rack and are arranged in placement rack
One side guide piece is provided with the guide groove a with porcelain dimensional fits, the two sides of the cavity plate a and cavity plate b on the guide part
Side offers the lead-ingroove with porcelain dimensional fits, be additionally provided on the placement rack for by the porcelain item on placement rack through leading
The importing component in cavity plate a or cavity plate b is imported to slot a and lead-ingroove.
As an improvement, the dosing assemblies include limit outline border, be rotatably provided in limit outline border in quantitative barrel and
The gear being arranged with the central axis of quantitative barrel, the corresponding side in the punch-pin are provided with the tooth with gear cooperation
Item；
The rack gear moves down band moving gear with punch-pin and rotates, and gear drives quantitative barrel to rotate synchronously, the quantitative barrel setting
For the inner wall of cylindrical and its outer wall fitting limit outline border, offer quantitative slot on the quantitative barrel, the quantitative slot upward when
Material in hopper enters quantitative slot, and the material when quantitative slot turns to downward in quantitative slot is through the discharge port below limit outline border
It falls.
As an improvement, the component that imports includes left support, the right support being slidably connected with left support, is fixed on left support
The importing block a of end and be fixed on right support end importing block b, the importing block a and import block b match with porcelain size
It closes, is provided with convex block on the left support and right support,
For the cavity plate a or cavity plate b before filling sandy soil, the importing component, which moves to right, makes to import block a through cavity plate a or cavity plate b two
The lead-ingroove of side is inserted into cavity plate a or cavity plate b, and the importing block b support is located at importing block a and importing after completing dress sandy soil
Porcelain item between block b enters replacement in cavity plate a or cavity plate b and imports block a；
Mounting rack is fixedly connected on the telescopic rod of the actuator, the end of the mounting rack is provided with to be cooperated with convex block
Strut part, the actuator first drives before pushing cavity plate a and cavity plate b mobile to be strutted part Forward and makes left support and left support to two
Side is mobile.
As an improvement, the central axis end of the quantitative barrel is provided with square department, the gear is slidably matched with square department,
The side of the gear is provided with the driving lever being fixedly connected with gear, corresponding before and after the cavity plate a and cavity plate b
Side is respectively arranged with pull rod a and pull rod b, the cavity plate a or cavity plate b are moved to when reclining limited block the pull rod b by dialling
Gear is pushed at position corresponding with rack gear by bar, the cavity plate a or cavity plate b when being moved to below punch-pin the pull rod a it is logical
Cross the side that gear is pushed to rack gear by driving lever.
As an improvement, the discharge outlet of the limit outline border is provided with symmetrical deflector a and deflector b, it is described
Gap of the material part between deflector a and deflector b in quantitative slot falls, partially along deflector a and deflector b to
Two sides slide.
As an improvement, the two sides of the cavity plate a and cavity plate b are provided with fixed block, it is provided with bolt on the fixed block,
The threaded hole with bolt cooperation is offered on guide pad on the lower die holder.
As another improvement, which is characterized in that the both ends of the guide pad are provided with chamfering in the inner part.
It should be noted that the press in the present invention is vibration press.
The beneficial effects of the present invention are:
1. the first feeding device and the second feeding device is respectively set by the two sides in press in the present invention, and being arranged can
With the cavity plate a and cavity plate b to slidably reciprocate, one of cavity plate another cavity plate when being formed is synchronized and is fed
Work, and add directly the porcelain item of trapezoidal shape to be added in sandy soil after sandy soil in cavity plate in the present invention and carry out subsequent one
Body formed, porcelain item after molding is directly integrated with bottom brick, eliminates and needs subsequent porcelain item to be assembled to bottom in the prior art
The step of in the mounting groove that leaves of seat molding and being bonded, simplifies process, saves cost and porcelain item and bottom brick are firmly combined
Degree is more preferable, and shaping efficiency also greatly improves；
2. by the way that dosing assemblies are arranged at blanking mechanism a and blanking mechanism b in the present invention, so that cavity plate is carrying out gaza
Quantitative sandy soil to be added can be stored before soil in quantitative slot, furthermore by the way that rack gear is arranged in the side of punch-pin, so that punch-pin moves down
The cavity plate that cooperation is located in shaping station can be worked quantitative slot is default by rack gear synchronous drive dosing assemblies when being formed
The sandy soil of amount are added in the cavity plate at charging station, and simple and ingenious structure, high-efficient and feeding quantity is easy to control；
3. by connecting connecting rod between cavity plate a and cavity plate b in the present invention, the both ends of connecting rod respectively with cavity plate a and cavity plate
B is rotatably connected, and connects elastic component between cavity plate a and cavity plate b, so that press is vibrated into one of cavity plate
When type, the cavity plate at charging station can be driven to be vibrated, the sandy soil being added are shakeout by vibration, save artificial progress
Furthermore the operation shakeout makes the cavity plate at charging station not follow press high vibration together, bullet by the way that elastic component is arranged
Property part make feed station on cavity plate vibration frequency it is lower, in order to avoid be added sandy soil vibration to outside come；
4. component is imported by setting at porcelain delivery device a and porcelain delivery device b in the present invention, it will when soil in gaza
It imports block a to be inserted into cavity plate through lead-ingroove, so that importing block a can replace not yet being added after completing gaza's soil and completing vibration
Porcelain item the space of porcelain item is reserved on sandy soil, and imported when block a enables and imports block a removal by setting and drive and need to be added
Porcelain item enter in cavity plate, porcelain item follow import block a below enter replacement import block a, porcelain item addition convenient and position
Sandy soil will not be pushed away when can guarantee accurately, and being added at random；
5. can be slided along central axis direction in the present invention by the gear on setting quantitative barrel, and in cavity plate a and cavity plate
Pull rod a and pull rod b is respectively set in the front and back side of b, so that cavity plate a is in charging station and falls when cavity plate b is in shaping station
Expect that gear and corresponding rack gear on mechanism a cooperate, and the gear on blanking mechanism b is in corresponding rack gear
Be staggered state, when avoiding molding, falls out sandy soil since the lower section of blanking mechanism b does not have cavity plate；Otherwise it is same,
When cavity plate a is in shaping station, gear and corresponding rack gear on blanking mechanism a are in the state that is staggered, and avoid blanker
The sandy soil of structure a are fallen out；
In conclusion the present invention has molding procedure compact and reasonable, shaping efficiency is high, and it is convenient to operate, and feeding quantity is easy to control,
The advantages that porcelain coal addition position accuracy is good, saves cost, is particularly suitable for kiln refractory brick preparation field.
Detailed description of the invention
It, below will be to required use in embodiment description for the clearer technical solution for illustrating the embodiment of the present invention
Attached drawing be briefly described, it should be apparent that, drawings discussed below is only some embodiments of the present invention, for ability
For the those of ordinary skill in domain, without creative efforts, it is attached to can also be obtained according to these attached drawings other
Figure.
Fig. 1 is the flow diagram of pre- vibration double-station automatic charging refractory brick forming method；
Fig. 2 is the structural schematic diagram of pre- vibration double-station automatic charging refractory brick molding equipment；
Fig. 3 is the structural schematic diagram of porcelain item；
Fig. 4 is enlarged diagram at the A of Fig. 1；
Fig. 5 is the structural schematic diagram of cavity plate a, cavity plate b and quantitative barrel；
Fig. 6 is that rack gear moves down the status diagram with moving gear rotation；
Fig. 7 is the status diagram imported when component is not inserted into cavity plate；
Fig. 8 is to strut part to drive the status diagram of left support and left support to two sides when mobile；
Fig. 9 is status diagram when importing in component insertion cavity plate；
Figure 10 is the structural schematic diagram for limiting outline border；
Figure 11 is the structural schematic diagram of gear and driving lever.
Specific embodiment
Technical solution in the embodiment of the present invention is clearly and completely illustrated with reference to the accompanying drawing.
Embodiment one
As shown in Figure 1, a kind of pre- vibration double-station automatic charging refractory brick forming method, including following forming step:
Step 1: plus geotechnological sequence, cavity plate a14 to be fed be moved at the charging station of side, be located at the charging station
Quantitative sandy soil are added in cavity plate a14 by the blanking mechanism at place；
Step 2: assembly process, blanking mechanism in the step 1 carry out gaza it is native during, be located at charging work
The importing block a2443 of side is inserted into cavity plate a14 by the porcelain delivery device at position；
Step 3: vibrating process in advance, the cavity plate a14 in the step 2 completes gaza's soil and insertion imports block a2443
Afterwards, it is vibrated in advance under the drive of press 1；
Step 4: plus porcelain process, after the cavity plate a14 in the step 3 completes pre- vibration, the porcelain delivery device
It resets and porcelain item 10 is imported into cavity plate a14 during reset and import in the space that block leaves；
After the cavity plate a14 at station that feeds Step 5: switching process, in the step 4 completes porcelain item, at the station that feeds
Cavity plate a14 it is mobile toward shaping station, and the cavity plate b15 at shaping station is to mobile at the charging station of the other side；
Step 6: molding procedure, after cavity plate a14 is moved at shaping station in the step 5, punch-pin 13 move down with it is recessed
Mould a14 is formed with unlatching vibration is merged, and cavity plate b15 carries out addition step identical with cavity plate a14 in the process.
Further, it is rotatably connected between the cavity plate a14 and cavity plate b15, and is also connected with elastic component between the two
20, the cavity plate a14 and cavity plate b15 are moved between shaping station and charging station synchronous under the drive of push-pull mechanism 16
It is dynamic.
Further, feed station there are two being symmetrical arranged in the step 6 in the two sides of shaping station, and two add
The first feeding device 2 and the second feeding device 3, first feeding device 2 and the second feeding are respectively arranged at material station
The work of 3 alternative expression of device carries out charging work to the cavity plate that it is corresponded at station is moved to.
Further, the blanking mechanism in the step 1 is by rotating quantitative barrel 2322 for 2326 quantification of quantitative slot
Sandy soil pour into the cavity plate being disposed below, and when the punch-pin 13 is moved down and is molded pass through gear 2324 and rack gear
2325 cooperations drive quantitative barrel 2322 to rotate.
Further, the importing in the step 2 is block-shaped identical as porcelain item 10, and the two sides of cavity plate offer with
The lead-ingroove 141 of block and 10 dimensional fits of porcelain item is imported, the importing block is inserted into cavity plate through lead-ingroove 141.
Further, the porcelain delivery device in the step 2 further includes importing block b2444, the importing block b2444
With import that the position block a2443 is corresponding and shape is identical, and the porcelain delivery device is when being resetted, porcelain item to be added 10
It in importing block b2444 and imports between block a2443, and imported into replacement in cavity plate under the supporting role for importing block b2444 and lead
Enter the position of block a2443.
Further, the push-pull mechanism 16 first drives support before driving cavity plate a14 and cavity plate b15 to carry out position switching
The Forward of part 166 is opened, by strutting part 166 and the cooperation drive importing block b2444 of convex block 2445 and importing block a2443 first to two sidesways
It is dynamic to be detached from it out of cavity plate completely, then drive cavity plate a14 and cavity plate b15 to carry out position switching again.
Further, 2323 end of central axis of quantitative barrel 2322 is slidably arranged in the gear 2324, is corresponding to it
The side before and after cavity plate be provided with pull rod, when feed station at have cavity plate when, the gear 2324 moves under the action of pull rod
It moves to position corresponding with rack gear 2325, rack gear 2325 moves down the rotation of gear 2324；And when there is no cavity plate at the station that feeds,
The gear 2324 is moved at the position being staggered with rack gear 2325 under the action of pull rod, and rack gear 2325 moves down gear 2324
It does not rotate.
Further, be combined on the quantitative barrel 2322 limit outline border 2321, blanking mechanism when carrying out gaza's soil,
The discharge port 2329 that sandy soil in quantitative slot 2326 are limited outline border 2321 falls, and is provided at discharge port 2329 to whereabouts
The deflector that sandy soil are oriented to.
Embodiment two
As shown in Figures 2 to 11, a kind of pre- vibration double-station automatic charging refractory brick molding equipment, including press 1, institute
Stating press 1 includes upper die holder 11, lower die holder 12 and the punch-pin 13 being fixed on upper die holder 11, further includes cavity plate a14, cavity plate
B15 and the push-pull mechanism 16 switched over for driving the cavity plate a14 and cavity plate b15 to slide back and forth along lower die holder 12；
The two sides of the press 1 are respectively arranged with the first feeding device 2 and the second feeding device 3, the first feeding dress
Set 2 and second feeding device 3 include pedestal 21 and the supporting table 22 that is arranged on pedestal 21, first feeding device 2
It further include the blanking mechanism a23 being arranged on pedestal 21 and porcelain delivery device a24, the blanking mechanism a23 for that will determine
The sandy soil of amount are transferred in the cavity plate a14 being moved to below, and the porcelain delivery device a24 is used to complete to fill in cavity plate a14
Porcelain item 10 is inserted into sandy soil at the position of near surface after sandy soil；
Second feeding device 3 further includes the blanking mechanism b33 and porcelain delivery device being arranged on pedestal 21
B34, the blanking mechanism b33 are used to for sandy soil being quantitatively transferred in the cavity plate b15 being moved to below, and the porcelain item pushes away
Send mechanism b34 for porcelain item 10 to be inserted at position of the sandy soil by near surface after cavity plate b15 completes dress sandy soil.
It is noted that by the way that the first feeding device 2 and the second feeding device 3 is respectively set in the two sides of press 1, and
The cavity plate a14 and cavity plate b15 that can be slidably reciprocated are set, enable one of cavity plate another cavity plate when being formed same
Step carries out charging work, and added in cavity plate in the present invention after sandy soil directly by the porcelain item of trapezoidal shape be added in sandy soil into
The subsequent integrated molding of row, porcelain item after molding are directly integrated with bottom brick, eliminate need in the prior art it is subsequent by porcelain
The step of item is assembled in the mounting groove that pedestal molding leaves and is bonded simplifies process, saving cost and porcelain item and bottom brick
Combination fastness it is more preferable, shaping efficiency also greatly improves.
Further, the left and right sides of the lower die holder 12, which is provided with, carries out limition orientation to cavity plate a14 and cavity plate b15
Guide pad 17, be provided at the outer side edges of the supporting table 22 and the shift motion of cavity plate a14 and cavity plate b15 limited
Limited block 18；
Be connected with connecting rod 19 between the cavity plate a14 and cavity plate b15, the both ends of the connecting rod 19 respectively with cavity plate a14 and
Cavity plate b15 is rotatably connected, and is also connected with elastic component 20 between the cavity plate a14 and cavity plate b15；
The push-pull mechanism 16 includes the mounting base 161 being arranged on pedestal 21, the actuator being arranged in mounting base 161
162, the telescopic rod 163 of the actuator 162 and 164 company of being slidably matched of matching piece being fixed on cavity plate a14 leading flank
It connects.
It should be noted that by between cavity plate a14 and cavity plate b15 connect connecting rod 19, the both ends of connecting rod 19 respectively with
Cavity plate a14 and cavity plate b15 are rotatably connected, and elastic component 20 is connected between cavity plate a14 and cavity plate b15, so that press is right
When one of cavity plate carries out vibration moulding, the cavity plate at charging station can be driven to be vibrated, the sandy soil being added are led to
It crosses vibration to shakeout, saves the operation manually shakeout, the cavity plate at charging station is furthermore made not by setting elastic component 20
Press high vibration together can be followed, elastic component 20 makes the cavity plate vibration frequency to feed on station lower, in order to avoid the sand being added
Soil vibration comes to outside.
Further, the blanking mechanism a23 and blanking mechanism b33 includes bracket 231, is fixed on bracket 231
Dosing assemblies 232 and the hopper 233 being arranged on dosing assemblies 232.
Further, the porcelain delivery device a24 and porcelain delivery device b34 includes placement rack 241 and setting
The guide groove a243 with 10 dimensional fits of porcelain item, institute are provided on 241 1 side guide piece 242 of placement rack, the guide part 242
The two sides for stating cavity plate a14 and cavity plate b15 offer lead-ingroove 141 with 10 dimensional fits of porcelain item, on the placement rack 241
It is additionally provided with for the porcelain item 10 on placement rack 241 to be imported cavity plate a14 or cavity plate b15 through guide groove a243 and lead-ingroove 141
Interior importing component 244.
Further, the dosing assemblies 232 include limit outline border 2321, are rotatably provided in limit outline border 2321
Quantitative barrel 2322 and the gear 2324 that is coaxially disposed with the central axis 2323 of quantitative barrel 2322, it is corresponding described convex
The side of mould 13 is provided with the rack gear 2325 cooperated with gear 2324；
The rack gear 2325 moves down band moving gear 2324 with punch-pin 13 and rotates, and gear 2324 drives quantitative barrel 2322 synchronous
Rotation, the quantitative barrel 2322 are set as cylindrical and its outer wall fitting limit outline border 2321 inner wall, the quantitative barrel 2322
On offer quantitative slot 2326, the quantitative slot 2326 upward when hopper 233 in material enter quantitative slot 2326, it is described quantitative
Material when slot 2326 turns to downward in quantitative slot 2326 falls through the discharge port 2329 of 2321 lower section of limit outline border.
It will be further appreciated that by the way that dosing assemblies are arranged at blanking mechanism a23 and blanking mechanism b33 in the present embodiment
232, so that cavity plate can store quantitative sandy soil to be added before carrying out gaza's soil in quantitative slot 2326, furthermore by punch-pin 13
Side rack gear 2325 is set, enable punch-pin 13 to move down the cavity plate that cooperation is located in shaping station and pass through rack gear when being formed
The sandy soil of 2326 quantification of quantitative slot are added in the cavity plate at charging station by the work of 2325 synchronous drive dosing assemblies 232,
Simple and ingenious structure, high-efficient and feeding quantity are easy to control.
Further, the right support for importing component 244 and including left support 2441, being slidably connected with left support 2441
2442, the importing block a2443 for being fixed on 2441 end of the left support and importing block b2444 for being fixed on 2442 end of right support,
The importing block a2443 and import block b2444 with 10 dimensional fits of porcelain item, on the left support 2441 and right support 2442
It is provided with convex block 2445,
For the cavity plate a14 or cavity plate b15 before filling sandy soil, the importing component 244, which moves to right, makes to import block a2443 through recessed
Mould a14 or the lead-ingroove 141 of the two sides cavity plate b15 are inserted into cavity plate a14 or cavity plate b15, complete the importing block after dress sandy soil
B2444 support, which is located to import block a2443 and import the porcelain item 10 between block b2444, enters replacement in cavity plate a14 or cavity plate b15
Import block a2443；
Mounting rack 165, the end setting of the mounting rack 165 are fixedly connected on the telescopic rod 163 of the actuator 162
Have and strut part 166 with what convex block 2445 cooperated, the actuator 162 first drives before pushing cavity plate a14 and cavity plate b15 mobile and struts
The Forward of part 166 keeps left support 2441 and left support 2441 mobile to two sides.
In addition, component 244 is imported by setting at porcelain delivery device a24 and porcelain delivery device b34, in gaza when soil
Block a2443 will be imported to be inserted into cavity plate through lead-ingroove 141, so that importing block a2443 energy after completing gaza's soil and completing vibration
The space of porcelain item is reserved on sandy soil instead of the porcelain item being not yet added, and block a2443 is imported by setting and to import block a2443
The porcelain item 10 that needs can be driven to be added when removal enters in cavity plate, and porcelain item 10 is followed to enter behind importing block a2443 and be replaced
Change and import block a2443, porcelain item 10 is added convenient and position and can guarantee accurately, and while being added sandy soil will not be pushed away it is at random.
Further, symmetrical deflector a4 is provided at the discharge port 2329 of the limit outline border 2321 and lead
Flowing plate b5, gap of the material part between deflector a4 and deflector b5 in the quantitative slot 2326 fall, partially along leading
Flowing plate a4 and deflector b5 slides to two sides.
By the way that symmetrical deflector a and deflector b is arranged in discharge outlet, the sandy soil in quantitative slot are scattered
It equably falls in cavity plate, subsequent need to cooperate and manually simply shakeout the charging work that sandy soil can be completed.
Further, the two sides of the cavity plate a14 and cavity plate b15 are provided with fixed block 144, on the fixed block 144
It is provided with bolt 6, the threaded hole 7 cooperated with bolt 6 is offered on the guide pad 17 on the lower die holder 12.
Further, the both ends of the guide pad 17 are provided with chamfering 171 in the inner part.
Embodiment three
As shown in Fig. 5, Fig. 6 and Figure 11, wherein being used and embodiment two-phase with component identical or corresponding in embodiment two
The appended drawing reference answered hereafter only describes the distinctive points with embodiment two for simplicity.The embodiment three and embodiment two are not
Be with place: further, 2323 end of central axis of the quantitative barrel 2322 is provided with square department 2327, the gear
2324 are slidably matched with square department 2327, and the side of the gear 2324 is provided with the driving lever being fixedly connected with gear 2324
2328, the corresponding side before and after the cavity plate a14 and cavity plate b15 is respectively arranged with pull rod a142 and pull rod b143,
The cavity plate a14 or cavity plate b15 is moved to pull rod b143 when reclining limited block 18 and is pushed away gear 2324 by driving lever 2328
It moves to position corresponding with rack gear 2325, the cavity plate a14 or cavity plate b15 are moved to pull rod when 13 lower section of punch-pin
Gear 2324 is pushed to the side of rack gear 2325 by driving lever 2328 by a142.
In the present embodiment, it can be slided along 2323 direction of central axis by the gear 2324 on setting quantitative barrel 2322, and
Pull rod a142 and pull rod b143 is respectively set in side before and after cavity plate a14 and cavity plate b15, so that cavity plate a14 is in charging work
Position, when cavity plate b15 is in shaping station, gear 2324 and corresponding rack gear 2325 on blanking mechanism a23 cooperate, and fall
Gear 2324 and corresponding rack gear 2325 on material mechanism b33 are in the state that is staggered, when avoiding molding, due to blanker
The lower section of structure b33 does not have cavity plate and falls out sandy soil；Otherwise it is same, when cavity plate a14 is in shaping station, blanking mechanism
Gear 2324 and corresponding rack gear 2325 on a23 are in the state that is staggered, and avoid the sandy soil of blanking mechanism a23 from falling on outer
Face.
The course of work:
Push-pull mechanism 16 drives cavity plate a14 and cavity plate b15 to slide between lower die holder 12 and supporting table 22 together, works as cavity plate
When a14 is moved in the supporting table 22 at the first feeding device 2, cavity plate b15 is moved to 13 lower section of punch-pin, at this point, on cavity plate a14
Pull rod b143 the gear 2324 on blanking mechanism a23 is pushed at position corresponding with rack gear 2325 by driving lever 2328,
And the gear 2324 on blanking mechanism b33 is pushed to and 2325 mistake of rack gear by the pull rod a142 on cavity plate b15 by driving lever 2328
At the position opened, sandy soil and porcelain item 10 have been installed in cavity plate b15 at this time；
Then punch-pin 13 moves down with upper die holder 11 and cooperates with cavity plate b15, at the same time, the rack gear of the side blanking mechanism a23
2325 move down the rotation of gear 2324 driven on blanking mechanism a23, and the rotation of quantitative barrel 2322 passes through the sandy soil in quantitative slot 2326
It is fallen under discharge port 2329 in cavity plate a14, since the side blanking mechanism b33 rack gear 2325 is staggered with gear 2324, blanking
Quantitative barrel 2322 at mechanism b33 does not rotate, and when carrying out gaza's soil, will import component 244 and moves toward 241 direction of placement rack
Dynamic, the importing block a2443 for importing component 244 is inserted into cavity plate through lead-ingroove 141, after completing gaza's soil, opens press to recessed
Sandy soil carry out vibration moulding in mould b15, and cavity plate a14 follows vibration to make sandy soil jolt ramming in cavity plate a14 during vibration；
Then manually porcelain item 10 is placed into and imports block a2443 and imports between block b2444, direction is mobile to import component
244 make its reset, and porcelain item 10 is directed in cavity plate a14 in the process, after completing cavity plate a14 charging, in cavity plate b15
Material molding finishes, and punch-pin 13 resets, and then push-pull mechanism 16 is started to work, and telescopic rod 163 is first slided along matching piece 164,
Drive struts part 166 and gos ahead during this, struts part 166 and the cooperation of convex block 2445 drives left support 2441 and right support
2442 is mobile to two sides so that import block a2443 and import block b2444 and be detached from out of lead-ingroove 141, then telescopic rod 163 after
Continuous Forward drives cavity plate a14 and cavity plate b15 mobile handoff station；
Otherwise when cavity plate b15 is moved in supporting table 22, cavity plate a14 is moved to 13 lower section of punch-pin, and cavity plate b15 is carried out
Addition step same with cavity plate a14.
In the description of the present invention, it is to be understood that, term " center ", "upper", "lower", "top", "bottom", "inner",
The orientation or positional relationship of the instructions such as "outside", " axial direction ", " radial direction ", " circumferential direction " is that orientation based on the figure or position are closed
System, is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have
Specific orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, the meaning of " plurality " is two or more,
Unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be mechanical connect
It connects, is also possible to be electrically connected, can also be communication；It can be directly connected, can also indirectly connected through an intermediary, it can be with
It is the interaction relationship of the connection or two elements inside two elements.For the ordinary skill in the art, may be used
To understand the concrete meaning of above-mentioned term in the present invention as the case may be.
In the present invention unless specifically defined or limited otherwise, fisrt feature in the second feature " on " or " down " can be with
It is that the first and second features directly contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of
First feature horizontal height is higher than second feature.Fisrt feature can be under the second feature " below ", " below " and " below "
One feature is directly under or diagonally below the second feature, or is merely representative of first feature horizontal height less than second feature.
The foregoing description of the disclosed embodiments makes those skilled in the art not depart from the spirit and scope of the present invention
In the case where, various changes or equivalence replacement can be carried out to these features and embodiment.In addition, under the teachings of the present invention,
Can modify to these features and embodiment with adapt to particular situation and material without departing from spirit of the invention and
Range.Therefore, the present invention is not limited to the particular embodiment disclosed, fallen with claims hereof range
Interior embodiment belongs to protection scope of the present invention.
Claims (9)
1. a kind of pre- vibration double-station automatic charging refractory brick forming method, which is characterized in that including following forming step:
Step 1: plus geotechnological sequence, cavity plate a (14) to be fed be moved at the charging station of side, be located at the charging station
Blanking mechanism quantitative sandy soil are added in cavity plate a (14)；
Step 2: assembly process, blanking mechanism in the step 1 carry out gaza it is native during, be located at charging station
Porcelain delivery device the importing block a (2443) of side is inserted into cavity plate a (14)；
Step 3: process is vibrated in advance, after the cavity plate a (14) in the step 2 completes gaza's soil and insertion importing block a (2443),
It is vibrated in advance under the drive of press (1)；
Step 4: plus porcelain process, after the cavity plate a (14) in the step 3 completes pre- vibration, the porcelain delivery device is multiple
Porcelain item (10) is simultaneously imported into the space that importing block leaves in cavity plate a (14) during reset by position；
After the cavity plate a (14) at station that feeds Step 5: switching process, in the step 4 completes porcelain item, at the station that feeds
Cavity plate a (14) is mobile toward shaping station, and the cavity plate b (15) at shaping station is to mobile at the charging station of the other side；
Step 6: molding procedure, after cavity plate a (14) is moved at shaping station in the step 5, punch-pin (13) move down with it is recessed
Mould a (14) is formed with unlatching vibration is merged, in the process cavity plate b (15) progress and cavity plate a (14) identical charging step
Suddenly.
2. a kind of pre- vibration double-station automatic charging refractory brick forming method as described in claim 1, which is characterized in that described
It is rotatably connected between cavity plate a (14) and cavity plate b (15), and is also connected with elastic component (20) between the two, the cavity plate a (14)
And cavity plate b (15) is moved between shaping station and charging station synchronous under the drive of push-pull mechanism (16).
3. a kind of pre- vibration double-station automatic charging refractory brick forming method as described in claim 1, which is characterized in that described
It is symmetrical arranged in the two sides of shaping station that there are two the stations that feeds in step 6, and is respectively arranged with the at two charging stations
One feeding device (2) and the second feeding device (3), first feeding device (2) and the second feeding device (3) alternative expression work
Make, carries out charging work to the cavity plate that it is corresponded at station is moved to.
4. a kind of pre- vibration double-station automatic charging refractory brick forming method as described in claim 1, which is characterized in that described
Blanking mechanism in step 1 is poured into the sandy soil of quantitative slot (2326) quantification under it by rotation quantitative barrel (2322)
In the cavity plate of side, and drives and determine by gear (2324) and rack gear (2325) cooperation when the punch-pin (13) is moved down and molded
Measuring tank (2322) rotation.
5. a kind of pre- vibration double-station automatic charging refractory brick forming method as described in claim 1, which is characterized in that described
Importing in step 2 is block-shaped identical as porcelain item (10), and the two sides of cavity plate offer and import block and porcelain item (10) size
The lead-ingroove (141) of cooperation, the importing block are inserted into cavity plate through lead-ingroove (141).
6. a kind of pre- vibration double-station automatic charging refractory brick forming method as described in claim 1, which is characterized in that described
Porcelain delivery device in step 2 further includes importing block b (2444), the importing block b (2444) and importing block a (2443) position
It is identical to set corresponding and shape, for the porcelain delivery device when being resetted, porcelain item (10) to be added, which is located at, imports block b
(2444) it and imports between block a (2443), and imported into replacement in cavity plate under the supporting role for importing block b (2444) and import block
The position of a (2443).
7. a kind of pre- vibration double-station automatic charging refractory brick forming method as claimed in claim 2, which is characterized in that described
Push-pull mechanism (16) first drives before driving cavity plate a (14) and cavity plate b (15) to carry out position switching and struts part (166) Forward, lead to
It crosses to strut part (166) and convex block (2445) cooperation and drive to import block b (2444) and import block a (2443) and first makes it to two sides movement
It is detached from out of cavity plate completely, cavity plate a (14) and cavity plate b (15) is then driven to carry out position switching again.
8. a kind of pre- vibration double-station automatic charging refractory brick forming method as claimed in claim 4, which is characterized in that described
Central axis (2323) end of quantitative barrel (2322), the corresponding side before and after cavity plate is slidably arranged in gear (2324)
It is provided with pull rod, when having cavity plate at the station that feeds, the gear (2324) is moved under the action of pull rod and rack gear
(2325) at corresponding position, rack gear (2325) moves down gear (2324) rotation；It is described and when there is no cavity plate at the station that feeds
Gear (2324) is moved at the position being staggered with rack gear (2325) under the action of pull rod, and rack gear (2325) moves down gear
(2324) it does not rotate.
9. a kind of pre- vibration double-station automatic charging refractory brick forming method as claimed in claim 4, which is characterized in that described
Limit outline border (2321), sand of the blanking mechanism when carrying out gaza's soil, in quantitative slot (2326) are combined on quantitative barrel (2322)
The discharge port (2329) that soil is limited outline border (2321) falls, and is provided at discharge port (2329) and is oriented to the sandy soil of whereabouts
Deflector.
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| CN201811203064.6A CN109397480B (en) | 2018-10-16 | 2018-10-16 | Pre-vibration double-station automatic feeding refractory brick forming method |
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| CN201811203064.6A CN109397480B (en) | 2018-10-16 | 2018-10-16 | Pre-vibration double-station automatic feeding refractory brick forming method |
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| CN109397480B CN109397480B (en) | 2021-02-05 |
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| BE1006114A6 (en) * | 1992-08-07 | 1994-05-17 | Hermant Bernard | Method of manufacturing construction elements in concrete |
| CN200977693Y (en) * | 2006-06-30 | 2007-11-21 | 蒋建军 | Double-die three-station filling and pressing device |
| KR100756905B1 (en) * | 2006-11-27 | 2007-09-07 | 한국건설기술연구원 | Mould for embedding reinforcement |
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| CN109397480B (en) | 2021-02-05 |
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Effective date of registration: 20220105 Address after: 471300 No. 1 luonai Avenue, refractory industry cluster zone, Pengpo Town, Yichuan County, Luoyang City, Henan Province Patentee after: Sinosteel luonai (Luoyang) new material Co.,Ltd. Address before: 313100 Changxing County Huzhou town industrial concentration area, Huzhou, Zhejiang Patentee before: Zhejiang Zhongxin New Material Co.,Ltd. |