CN109396734A - A kind of full-automatic displacement, welding, the turntable producing device of dedusting one and method - Google Patents
A kind of full-automatic displacement, welding, the turntable producing device of dedusting one and method Download PDFInfo
- Publication number
- CN109396734A CN109396734A CN201811624375.XA CN201811624375A CN109396734A CN 109396734 A CN109396734 A CN 109396734A CN 201811624375 A CN201811624375 A CN 201811624375A CN 109396734 A CN109396734 A CN 109396734A
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- China
- Prior art keywords
- turntable
- displacement
- welded
- dedusting
- full
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Abstract
The invention discloses a kind of full-automatic displacement, welding, the turntable producing device of dedusting one and methods, it solves the problems, such as that production efficiency is lower in the prior art, operator's great work intensity, working environment influence operator's safety and health, various dimensions displacement device is used to guarantee that all weld seams of turntable to be welded can be welded with ideal angle, improve welding quality, have the function of to collect cigarette purified treatment simultaneously, environmental protection and energy saving effect is good；Its technical solution are as follows: including the displacement body for placing turntable to be welded, the displacement body can be driven by rotating mechanism to be rotated in the horizontal direction；Conjugating above body has collection cigarette cleaning treatment system, and the collection cigarette cleaning treatment system can be driven by the first swing mechanism and be rotated along the vertical direction；Body side is conjugated equipped with the robot system for welding turntable to be welded；Wherein, the collection cigarette cleaning treatment system includes the smoke collecting device and filtering drum dust removing device being connected by transition cabinet.
Description
Technical field
The present invention relates to tower crane turntable manufacture fields, more particularly to one kind is automatically conjugated, welded, the turntable of dedusting one
Producing device and method.
Background technique
In order to improve tower crane product quality, a most important condition is exactly to set used in production other than personnel
The tools of production such as standby, working position apparatus.Wherein, tower crane turntable is a welding capacity greatly and requires tight critical component, how high
Quick processing and fabricating tower crane turntable is imitated, and meets the requirement of high quality, is unanimously to compare stubborn problem in tower crane industry.
The making apparatus of tower crane turntable there are production efficiencys lower, operator's great work intensity and welding process at present
The flue dust of middle generation causes certain threat to the safety of operator.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides one kind automatically to conjugate, welds, the turntable of dedusting one
Producing device and method use various dimensions displacement device to guarantee that all weld seams of turntable to be welded can be welded with ideal angle
It connects, improves welding quality, while having the function of to collect cigarette purified treatment, environmental protection and energy saving effect is good.
The present invention adopts the following technical solutions:
It is a kind of it is full-automatic displacement, welding, dedusting one turntable producing device, including the displacement for placing turntable to be welded
Body, the displacement body can be driven by rotating mechanism to be rotated in the horizontal direction；
Conjugating above body has collection cigarette cleaning treatment system, and the collection cigarette cleaning treatment system can be by the first swing mechanism band
It is dynamic to rotate along the vertical direction；
Body side is conjugated equipped with the robot system for welding turntable to be welded；
Wherein, the collection cigarette cleaning treatment system includes the smoke collecting device being connected by transition cabinet and filtering drum dust removing dress
It sets.
Further, the displacement body includes displacement crossbeam, is equipped with rotatable disk, the change above displacement crossbeam
The both ends of position crossbeam pass through displacement cross beam and upright post connection traversing mechanism respectively.
Further, there is counterweight, displacement cross beam and upright post is fixed on displacement beam-end above the displacement cross beam and upright post
Top.
Further, the rotating mechanism is fixed with displacement body column, is conjugated and is connected between body column by bottom plate.
Further, the turntable connects the second swing mechanism, and the second swing mechanism can drive disk to turn along the vertical direction
It is dynamic.
Further, the smoke collecting device includes exhaust fume collecting hood, and the exhaust fume collecting hood is connected and installed in transition cabinet by pipeline
The revolving body of top, the revolving body connect the first swing mechanism.
Further, arc light curtain is equipped with below the exhaust fume collecting hood.
Further, the filtering drum dust removing device is connected and installed in the axial flow blower of transition cabinet side by pipeline.
Further, the robot system includes welding robot, and the welding robot is installed on lifting device one
Side, the lifting device are installed on above walking mechanism.
A kind of full-automatic displacement, welding, dedusting one turntable production method, using above-mentioned producing device, including following
Step:
Step (1) rotates exhaust fume collecting hood to, at 90 degree of directions, welding robot return back to horizontal far from displacement with displacement crossbeam
Liang Chu；
Step (2) is lifted turntable to be welded to being fixed on disk with pressing plate with driving；
Step (3) welding robot is moved to the welding turntable to be welded at displacement crossbeam, while exhaust fume collecting hood is turned back to change
Position crossbeam center top, and axial flow blower is opened simultaneously and weld fumes is collected into exhaust fume collecting hood by filtering drum dust removing device, and according to
Secondary passed in filtering drum dust removing device by pipeline concentrates purified treatment.
Compared with prior art, the beneficial effects of the present invention are:
(1) present invention uses various dimensions displacement device to guarantee that all weld seams of turntable to be welded can be welded with ideal angle
It connects, welding quality is made to be largely increased；And the lifting time is saved in various dimensions displacement, saves manpower, safe and efficient；
(2) present invention is with collection cigarette cleaning treatment system, and environmental protection and energy saving effect is good, sustainability is strong；
(3) everything of the present invention can be uniformly controlled by interlocking electric, and all process steps can be completed in clamped one time, from
Dynamicization effect is good.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is main view of the invention；
Fig. 2 is side view of the invention；
Fig. 3 is top view of the invention；
Fig. 4 is the second swing mechanism structural schematic diagram of the invention；
Fig. 5 is the first swing mechanism structural schematic diagram of the invention；
Fig. 6 is walking mechanism partial enlarged view of the invention；
Fig. 7 is that the present invention lifts state main view before turntable to be welded；
Fig. 8 is that the present invention lifts side view of the state before turntable to be welded；
Wherein, 1, bottom plate, 2, welding robot, 3, displacement body column, 4, rotating mechanism, 5, displacement cross beam and upright post, 6, match
Weight, 7, lifting device, 8, displacement crossbeam, the 9, second swing mechanism, 10, driving gear, 11, pivoting support, 12, disk, 13, to
Weld turntable, 14, arc light curtain, 15, exhaust fume collecting hood, 16, walking mechanism, 17, column, 18, pipeline, 19, revolving body, the 20, first revolution
Mechanism, 21, line rail, 22, gear, 23, pedestal, 24, pivoting support, 25, rack gear, 26, gear, 27, transition cabinet, 28, filter cylinder
Dust-extraction unit, 29, pipeline, 30, axial flow blower, 31, connecting plate.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, exist in the prior art that production efficiency is lower, operator's great work intensity, work
Making environment influences the deficiency of operator's safety and health, and in order to solve technical problem as above, present applicant proposes a kind of complete
Automatic displacement, welding, the turntable producing device of dedusting one and method.
In a kind of typical embodiment of the application, as Figure 1-Figure 8, provide a kind of full-automatic displacement, welding,
The turntable producing device of dedusting one, including displacement body, collection cigarette cleaning treatment system, robot system, wherein at collection cigarette purification
Reason system is located above displacement body, and robot system is located at displacement body side.
The displacement body includes displacement crossbeam 8, displacement cross beam and upright post 5, rotating mechanism 4, displacement body column 3 and bottom plate 1, is become
Displacement cross beam and upright post 5 is bolted above the both ends of position crossbeam 8 respectively, and two displacement cross beam and upright posts 5 are symmetrical.
5 side connection traversing mechanism 4 of cross beam and upright post is conjugated, the rotating mechanism 4 is fixedly connected with displacement body column 3, and two
A displacement body column 3 is connected by bottom plate 1, and displacement body column 3 is installed on above 1 end of bottom plate by bolt respectively.
Rotating mechanism 4 uses existing mechanism, as long as displacement cross beam and upright post 5 can be driven to rotate, for example, displacement crossbeam
Column 5 is rotated by motor driven.
Rotating mechanism 4 drives displacement crossbeam 8 to rotate centered on horizontal direction by displacement cross beam and upright post 5.
The top of displacement cross beam and upright post 5 has been bolted counterweight 6.
Displacement 8 center of crossbeam (be subject to direction shown in Fig. 1) side to the left is fixed with the second swing mechanism 9, and described second
9 clutch disk 12 of swing mechanism.
As shown in figure 4, second swing mechanism 9 includes motor, driving gear 10, pivoting support 11, pacify on motor shaft
Dress driving gear 10, driving gear 10 are engaged with pivoting support 11, and pivoting support 11 is fixed by bolt and displacement crossbeam 8, circle
Disk 12 is fixed by bolts in 11 top of pivoting support；Motor drives disk 12 to erect by driving gear 10, pivoting support 11
Histogram rotates centered on.
In use, turntable 13 to be welded is pressed in 12 top of disk by pressing plate.
Collecting cigarette cleaning treatment system includes smoke collecting device, filtering drum dust removing device 28, and smoke collecting device includes exhaust fume collecting hood 15, arc light
Curtain 14, pipeline 18, exhaust fume collecting hood 15 are located at displacement 8 top certain altitude of crossbeam.
The end of exhaust fume collecting hood 15 is circumferentially fixed arc light curtain 14, can play effective dust, sparkproof splashes, anti-purple
Outside line irradiation, prevent the eyes of people to be damaged in the welding process, prevent spark fly on other objects cause burning etc. make
With.
The longitudinal cross-section of the exhaust fume collecting hood 15 is tapered.
The top of exhaust fume collecting hood 15 passes through one end of flanged joint pipeline 18, and 18 other end of pipeline connects revolving body 19, described
Revolving body 19 is fixed on the top of transition cabinet 27, and transition cabinet 27 is fixed by bolt and one of displacement body column 3.
The revolving body 19 is driven by the first swing mechanism 20, and the first swing mechanism 20 includes motor, gear 22, revolution branch
24 are held, is connected by flange with 24 bottom of pivoting support at the top of transition cabinet 27, passes through bolt and revolution at the top of pivoting support 24
Body 19 is connected.
Motor is installed in 19 side of revolving body, is fixed with gear 22 on motor shaft, and gear 22 is engaged with pivoting support 24, revolution
It is bolted by flange with pipeline 18 above body 19.
The pipeline 18 is bend pipe.
27 1 side flange of transition cabinet passes through the flanged joint of bolt and 30 one end of axial flow blower, 30 other end of axial flow blower
Flange be connected with filtering drum dust removing device 28 by pipeline 29.
The filtering drum dust removing device 28 is filter cartridge dust remover.
Robot system be located at 28 opposite side of filtering drum dust removing device, robot system includes welding robot 2, described
Welding robot 2 is installed on 7 side of lifting device, and lifting device 7 is installed on 17 side of column.
Lifting device 7 uses existing elevating mechanism, moves up and down as long as can be realized welding robot 2.
Column 17 is slidably connected to 21 top of line rail, drives welding robot 2 to surpass close to or far from displacement by line rail 21
The direction of crossbeam 8 is mobile；The 21 bottom mounting seat 23 of line rail, pedestal 23 are connected by connecting plate 31 with bottom plate 1.
Walking mechanism 16 is installed in the side opposite with welding robot 2 of column 17, and walking mechanism 16 is by gear 26,25 band of rack gear
Dynamic edge is parallel to displacement 8 direction of crossbeam and moves.
The method that turntable is made using the application are as follows:
Step (1) is before starting to lift turntable 13 to be welded, in advance by the rotation of exhaust fume collecting hood 15 extremely with displacement crossbeam 8 at 90 degree of sides
To welding robot 2 is return back to far from conjugating at crossbeam 8, as shown in Figure 7 and Figure 8.
Step (2) with driving will turntable 13 to be welded lifting to being fixed with pressing plate on disk 12, turntable 13 to be welded can be at this time
X, y, z is three-dimensional and 360 degree navigate to any state without dead angle.
Step (3) welding robot 2 is moved to the welding turntable 13 to be welded at displacement crossbeam 8, while exhaust fume collecting hood 15 returns
Displacement crossbeam 8 center top is gone to, and opens axial flow blower 30 and filtering drum dust removing device 28 simultaneously, weld fumes is collected into collection
In petticoat pipe 15, and pass sequentially through pipeline 18, pipeline 29 passes to and concentrates purified treatment in filtering drum dust removing device 28.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Claims (10)
1. a kind of full-automatic displacement is welded, the turntable producing device of dedusting one, which is characterized in that including to be welded for placing
The displacement body of turntable, the displacement body can be driven by rotating mechanism to be rotated in the horizontal direction；
Conjugating above body has collection cigarette cleaning treatment system, and the collection cigarette cleaning treatment system can drive edge by the first swing mechanism
Vertical direction rotation；
Body side is conjugated equipped with the robot system for welding turntable to be welded；
Wherein, the collection cigarette cleaning treatment system includes the smoke collecting device and filtering drum dust removing device being connected by transition cabinet.
2. a kind of full-automatic displacement according to claim 1 is welded, the turntable producing device of dedusting one, feature exists
In the displacement body includes displacement crossbeam, and rotatable disk, the both ends point of the displacement crossbeam are equipped with above displacement crossbeam
Cross beam and upright post connection traversing mechanism Tong Guo not conjugated.
3. a kind of full-automatic displacement according to claim 2 is welded, the turntable producing device of dedusting one, feature exists
In with counterweight above the displacement cross beam and upright post, displacement cross beam and upright post, which is fixed on, to be conjugated above beam-end.
4. a kind of full-automatic displacement according to claim 2 is welded, the turntable producing device of dedusting one, feature exists
In the rotating mechanism is fixed with displacement body column, is conjugated and is connected between body column by bottom plate.
5. a kind of full-automatic displacement according to claim 2 is welded, the turntable producing device of dedusting one, feature exists
In the turntable connects the second swing mechanism, and the second swing mechanism can drive disk to rotate along the vertical direction.
6. a kind of full-automatic displacement according to claim 1 is welded, the turntable producing device of dedusting one, feature exists
In the smoke collecting device includes exhaust fume collecting hood, and the exhaust fume collecting hood is connected and installed in the revolving body above transition cabinet, institute by pipeline
It states revolving body and connects the first swing mechanism.
7. a kind of full-automatic displacement according to claim 6 is welded, the turntable producing device of dedusting one, feature exists
In equipped with arc light curtain below the exhaust fume collecting hood.
8. a kind of full-automatic displacement according to claim 1 is welded, the turntable producing device of dedusting one, feature exists
In the filtering drum dust removing device is connected and installed in the axial flow blower of transition cabinet side by pipeline.
9. a kind of full-automatic displacement according to claim 1 is welded, the turntable producing device of dedusting one, feature exists
In the robot system includes welding robot, and the welding robot is installed on lifting device side, the lifting device
It is installed on above walking mechanism.
10. a kind of full-automatic displacement is welded, the turntable production method of dedusting one, which is characterized in that using such as claim 1-
9 any producing devices, comprising the following steps:
Step (1) rotates exhaust fume collecting hood to, at 90 degree of directions, welding robot is return back to far from displacement crossbeam with displacement crossbeam；
Step (2) is lifted turntable to be welded to being fixed on disk with pressing plate with driving；
Step (3) welding robot is moved to the welding turntable to be welded at displacement crossbeam, while exhaust fume collecting hood is turned back to displacement cross
Beam center top, and axial flow blower is opened simultaneously and weld fumes is collected into exhaust fume collecting hood by filtering drum dust removing device, and successively lead to
Piping, which passes to, concentrates purified treatment in filtering drum dust removing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811624375.XA CN109396734A (en) | 2018-12-28 | 2018-12-28 | A kind of full-automatic displacement, welding, the turntable producing device of dedusting one and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811624375.XA CN109396734A (en) | 2018-12-28 | 2018-12-28 | A kind of full-automatic displacement, welding, the turntable producing device of dedusting one and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109396734A true CN109396734A (en) | 2019-03-01 |
Family
ID=65462367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811624375.XA Withdrawn CN109396734A (en) | 2018-12-28 | 2018-12-28 | A kind of full-automatic displacement, welding, the turntable producing device of dedusting one and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109396734A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280939A (en) * | 2019-08-01 | 2019-09-27 | 山东大汉建设机械股份有限公司 | A kind of column crane mast section welder and method |
-
2018
- 2018-12-28 CN CN201811624375.XA patent/CN109396734A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110280939A (en) * | 2019-08-01 | 2019-09-27 | 山东大汉建设机械股份有限公司 | A kind of column crane mast section welder and method |
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Application publication date: 20190301 |
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| WW01 | Invention patent application withdrawn after publication |