CN109396690A - A kind of crane lateral support robot automatic welding system - Google Patents

A kind of crane lateral support robot automatic welding system Download PDF

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Publication number
CN109396690A
CN109396690A CN201811281394.7A CN201811281394A CN109396690A CN 109396690 A CN109396690 A CN 109396690A CN 201811281394 A CN201811281394 A CN 201811281394A CN 109396690 A CN109396690 A CN 109396690A
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China
Prior art keywords
positioner
cylinder
type clamp
mtc750
support
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Pending
Application number
CN201811281394.7A
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Chinese (zh)
Inventor
郑华
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Individual
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Individual
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Priority to CN201811281394.7A priority Critical patent/CN109396690A/en
Publication of CN109396690A publication Critical patent/CN109396690A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/005Manipulators for mechanical processing tasks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1602Programme controls characterised by the control system, structure, architecture
    • B25J9/161Hardware, e.g. neural networks, fuzzy logic, interfaces, processor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed
    • B25J9/1689Teleoperation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Optics & Photonics (AREA)
  • Artificial Intelligence (AREA)
  • Evolutionary Computation (AREA)
  • Fuzzy Systems (AREA)
  • Mathematical Physics (AREA)
  • Software Systems (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a kind of crane lateral support robot automatic welding systems, it is supported including driven positioner, IRB1410 robot, MTC750 positioner, TPS4000 welding machine, welding tooling, C-type clamp cylinder, positioner rack, support cylinder, turn round lock cylinder, propulsion cylinder, workpiece positioning sensors, electrical control station, alarming device, remote-control apparatus, the front end of IRB1410 robot is arranged in the MTC750 positioner, the side of the MTC750 positioner is provided with C-type clamp, the C-type clamp cylinder is arranged in C-type clamp, the bottom of MTC750 positioner is arranged in the support cylinder.The technology of the present invention mature and reliable, easy to operate, robot automatic welding program and electrical system suitable for the various horizontal support legs of crane are provided with perfect sensor and detection program, guarantee that welding is stablized and continue.

Description

A kind of crane lateral support robot automatic welding system
Technical field
The present invention relates to construction machinery production technical field more particularly to a kind of crane lateral support robot automatic weldings Welding system.
Background technique
Currently, middle-size and small-size crane manufacturing enterprise horizontal support legs structural member is all made of human weld's production, or have simple The welding manner of automatic vehicle, to personnel requirement height, quality control is unstable, and production environment is quite badly worked hard.In order to mention High working efficiency reduces the labor intensity of personnel, hence it is evident that improves product quality, avoids the debugging of later period vehicle from bringing hidden danger, meet Future development needs to research and develop a kind of crane lateral support robot automatic welding system for meeting and needing.
Summary of the invention
The purpose of the present invention is to solve existing minor crane manufacturing enterprise horizontal support legs structural members to be all made of manually Welding production, or the welding manner with simple automatic vehicle, to personnel requirement height, quality controls unstable, production environment The disadvantage quite badly worked hard, and a kind of crane lateral support robot automatic welding system proposed.
To achieve the goals above, present invention employs following technical solutions:
Crane lateral support robot automatic welding system, including the support of driven positioner, IRB1410 robot, MTC750 Positioner, welding tooling, C-type clamp cylinder, positioner rack, support cylinder, revolution lock cylinder, promotes gas at TPS4000 welding machine Cylinder, workpiece positioning sensors, electrical control station, alarming device, remote-control apparatus, the MTC750 positioner setting exist The front end of IRB1410 robot, the side of the MTC750 positioner are provided with C-type clamp, and the C-type clamp cylinder is arranged in c-type On folder, the bottom of MTC750 positioner is arranged in the support cylinder, and revolution lock cylinder is fixedly installed in driven positioner support In the following, propulsion cylinder is fixedly installed in the side of MTC750 positioner.
Preferably, the remote-control apparatus includes remote control reception controller, is fixedly installed with C on remote control reception controller Type presss from both sides solenoid valve, slave clip solenoid valve, lower support solenoid valve, promotes solenoid valve, revolution latching solenoid valve, the reflux of all valve group devices On row, time-delay relay, power switch, shutdown switch, emergency stop/pause switch, clamping switch, second level warning combined aural and visual alarm, System starts alarm and backup functionality button composition.
Preferably, the electrical control station includes IRC5 control cabinet, is configured with 16 DI16 roads DO2 on IRC5 control cabinet The I O board of simulation input road simulation output mouth DSQC327A, outside IRB1410 robot control input and output with standard IO Plate is electrically connected.
Preferably, the alarming device includes three color warning lamp of lathe, and there are two the positioner racks, MTC750 displacement Machine is fixedly mounted on the top of one of positioner rack, and revolution lock cylinder is fixedly mounted on the top of another positioner rack The side in portion, the driven positioner support is equipped with terminal pad, and the side of the terminal pad is fixedly installed with slave clip, described Slave clip is equipped with switch block, and the side of the switch block is equipped with slave clip cylinder, and the piston rod of slave clip cylinder is fixedly mounted There is cylinder pin, be fixedly installed with guide rail between the side and C-type clamp of switch block, one end of the guide rail is equipped with adjustment block and driven Sensor is pressed from both sides, the slave clip cylinder includes cylinder head pin and cylinder head.
Preferably, the guide rail is equipped with propulsion pedestal, and the propulsion cylinder is installed on the side for promoting pedestal, described to push away Advance frame is installed into pedestal, the C-type clamp is equipped with C-type clamp sensor, and the MTC750 positioner is equipped with 180 ° of sensings Device and 90 ° of sensors.
Preferably, the side of the revolution lock cylinder is fixedly installed with locking pin, and the locking pin and terminal pad are installed, institute It states and is fixedly installed with positioner crossbeam between positioner rack, the top side of the positioner crossbeam is fixedly installed under supporting leg Portion's support, the support cylinder is installed on the top of supporting leg lower support, and the piston rod of cylinder is supported to be fixedly installed with support Frame.
Preferably, the top other side of the guide rail is fixedly installed with upper holder block, and the top of the upper holder block and C-type clamp connect It connects, teaching machine is installed at the top of IRC5 control cabinet, TPS4000 welding machine is installed on the side of IRC5 control cabinet.
The beneficial effects of the present invention are:
1, technology maturation is reliable, easy to operate, the robot automatic welding suitable for the various horizontal support legs of crane;
2, program and electrical system are provided with perfect sensor and detection program, guarantee that welding is stablized and continue;
3, the place required manual intervention is provided with remote-control apparatus, and an operator is facilitated to complete all clamping movements;
4, dedicated welding workstation is devised, the welding production operation suitable for medium-sized batches.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 program function block diagram;
Fig. 4 pneumatic system diagram;
Fig. 5 electrical control functional block diagram.
In figure: 1, driven positioner support, 2, terminal pad, 3, slave clip, 4, supporting leg lower support, 5, IRB1410 machine People, 6, upper holder block, 7, C-type clamp cylinder;8, C-type clamp, 9, MTC750 positioner, 10, IRC5 control cabinet, 11, teaching machine, 12, TPS4000 welding machine, 13, positioner rack, 14, positioner crossbeam, 15, support frame, 16, support cylinder, 17, locking pin, 18, return Twist lock cylinder, 19, switch block, 20, slave clip cylinder;21, cylinder head pin, 22, cylinder head, 23, cylinder pin, 24, adjustment block, 25, Slave clip sensor, 26, advance frame, 27, propulsion pedestal, 28, propulsion cylinder, 29, C-type clamp sensor, 30,90 ° of sensors, 31, remote control reception controller, 32, three color warning lamp of lathe, 33,180 ° of sensors.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-5, crane lateral support robot automatic welding system, including driven positioner support 1, IRB1410 robot 5, MTC750 positioner 9, TPS4000 welding machine 12, welding tooling, C-type clamp cylinder 7, positioner rack 13, Support cylinder 16, revolution lock cylinder 18, propulsion cylinder 28, workpiece positioning sensors, electrical control station, alarming device, remote control behaviour Make device, the front end of IRB1410 robot 5 is arranged in MTC750 positioner 9, and the side of MTC750 positioner 9 is provided with C-type clamp 8, C-type clamp cylinder 7 is arranged in C-type clamp 8, and the bottom of MTC750 positioner 9 is arranged in support cylinder 16, and revolution lock cylinder 18 is solid Dingan County is loaded on the support 1 of driven positioner in the following, propulsion cylinder 28 is fixedly installed in the side of MTC750 positioner 9.
In the present embodiment, remote-control apparatus includes remote control reception controller 31, fixed peace on remote control reception controller 31 Equipped with C-type clamp solenoid valve, slave clip solenoid valve, lower support solenoid valve, promote solenoid valve, revolution latching solenoid valve, all valve groups dress Put back into upper stream row, time-delay relay, power switch, shutdown switch, emergency stop/pause switch, clamping switch, second level warning acousto-optic report Alert device, system starting alarm and backup functionality button composition.
Electrical control station includes IRC5 control cabinet 10, is simulated on IRC5 control cabinet 10 configured with 16 DI16 roads DO2 defeated Enter the I O board of 2 tunnel simulation output mouth DSQC327A, control input and output are electric with standard I O board outside IRB1410 robot 5 Property connection.
Alarming device includes three color warning lamp 32 of lathe, and there are two positioner racks 13, and MTC750 positioner 9 is fixedly mounted At the top of a wherein positioner rack 13, the top that lock cylinder 18 is fixedly mounted on another positioner rack 13 is turned round, The side of driven positioner support 1 is equipped with terminal pad 2, and the side of terminal pad 2 is fixedly installed with slave clip 3, and slave clip 3 is installed There is switch block 19, the side of switch block 19 is equipped with slave clip cylinder 20, and the piston rod of slave clip cylinder 20 is fixedly installed with cylinder Pin 23 is fixedly installed with guide rail between the side and C-type clamp 8 of switch block 19, and one end of guide rail is equipped with adjustment block 24 and slave clip Sensor 25, slave clip cylinder 20 include cylinder head pin 21 and cylinder head 22.
Guide rail, which is equipped with, promotes pedestal 27, and propulsion cylinder 28 is installed on the side for promoting pedestal 27, and pedestal 27 is promoted to install There is advance frame 26, C-type clamp 8 is equipped with C-type clamp sensor 29, and MTC750 positioner 9 is equipped with 180 ° of sensor 33 and 90 ° sensings Device 30.
The side of revolution lock cylinder 18 is fixedly installed with locking pin 17, and locking pin 17 and terminal pad 2 are installed, positioner rack Positioner crossbeam 14 is fixedly installed between 13, the top side of positioner crossbeam 14 is fixedly installed with supporting leg lower support 4, branch Support cylinder 16 is installed on the top of supporting leg lower support 4, and the piston rod of cylinder 16 is supported to be fixedly installed with support frame 15.
The top other side of guide rail is fixedly installed with upper holder block 6, and the top of upper holder block 6 is connect with C-type clamp 8, IRC5 control The top of cabinet 10 is equipped with teaching machine 11, and TPS4000 welding machine 12 is installed on the side of IRC5 control cabinet 10.
Working principle is as follows, and the middle part of entire MTC750 positioner 9 is provided with propulsion cylinder 5, is used to accurate propulsion zero Part triggers relevant position sensor to latched position at this time, after system receives position sensor signal, completes pinching action.So Program starts that MTC750 positioner 9 is made to rotate to the first welding position afterwards, and 90 ° of sensor 30 and 180 ° sensors 33 provide in place After signal, the welding expert library that program starts to start setting in the TPS4000 welding machine 12 of IRC5 control cabinet 10 is welded.It completes After the welding procedure of first welding position, the position that MTC750 positioner 9 rotates to 180 ° carries out the weld seam that the second welding is set Welding.After the completion of welding, program is completed in routine call welding.System prompt welding is completed.Operator replaces workpiece, to complete Work, simultaneity factor carry the clear gun apparatus of ABB and automatic TCP function, need to only be correspondingly arranged the clear each interface in rifle station by ABB requirement In DSQC327A on corresponding I/O port, and the corresponding program module for calling it to provide in a program, it can be as required Complete the correction work of clear rifle movement and automatic TCP.
After pressing power button, contactor coil obtain it is electric, contactor be attracted, by following air switch, air is opened It closes and powers respectively to IRC5 control cabinet 10 and TPS4000 bonding machine 12, while time-delay relay starts timing in control cabinet, at this time System starting alarm starts sound-light alarm, informs that operator's system is in starting state, after having arrived delay time, system is opened Dynamic alarm stop alarm informs that operator can carry out subsequent operation, and remote control system begins to power with system boot, when After detecting relevant sensor signals, remote control system can star the welding of IRB1410 robot 5, suspend IRB1410 robot 5 Welding, automated exchanged cutter workpiece operate clamping action tank, can achieve people in this way and complete clamping, automatic welding it is entire Work.
When press start switch or remote controler on start switch, remote control reception controller set DSQC327A address bit 8 The DI (numeral input mouth) for being named as DI09START, robot system will start to execute according to the program of program MAIN entrance Program, first program are by quick self-checking, and whether the various warning messages for detecting each sensor and output are normal, and set is each The initial position of cylinder.Then clamping program is executed, process is that operator hangs the horizontal support legs part that pendulum is put up as required It is filled in C-type clamp, is then shelved in lower support, operator presses the clamping button on remote control reception controller 31 or remote controler Afterwards, solenoid valve is promoted to stretch out by horizontal support legs part advance value clamping position, at this time at the sensor and slave clip 3 at C-type clamp 8 Sensor 31 simultaneously export high level, corresponding signal is BWO, BW1, i.e. DSQC327A address bit 0,1 DI mouth, program It incites somebody to action condition accordingly and is provided with the successive set C-type clamp cylinder 7 of corresponding timing, slave clip cylinder 20, propulsion cylinder 28 supports gas 16, revolution lock cylinder 14 is high level, and part is clamped, and correlation locking and set cylinder exit.Then MTC750 positioner 9 exists It is rotated by 90 ° under the control of program instruction, so that workpiece is in the first welding position, turns round the sensor of 90 ° of positions setting at this time BW2 exports high level, and program executes the welding procedure of establishment accordingly, and IRB1410 robot 5 starts to weld the first welding position All weld seams.When the welding is completed, positioner rotates 180 °, so that workpiece is in the second welding position, turns round 180 ° of positions at this time The sensor BW3 output high level installed, program execute all weld seams of the second welding position accordingly.It is soft after the completion of welding Setting executes its internal positioner and is turned back to 0 ° by caller ending module in part, under horizontally-supported cylinder stretch out, return Twist lock cylinder 18 stretches out locking revolution, the program that then C-type clamp 8 and slave clip cylinder 20 are retracted.The workpiece unlock welded, welding Work terminates.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (7)

1. crane lateral support robot automatic welding system, including driven positioner support (1), IRB1410 robot (5), MTC750 positioner (9), TPS4000 welding machine (12), welding tooling, C-type clamp cylinder (7), positioner rack (13), support Cylinder (16), revolution lock cylinder (18), propulsion cylinder (28), workpiece positioning sensors, electrical control station, alarming device, remote control Operating device, which is characterized in that the MTC750 positioner (9) setting is described in the front end of IRB1410 robot (5) The side of MTC750 positioner (9) is provided with C-type clamp (8), and the C-type clamp cylinder (7) is arranged on C-type clamp (8), the support Cylinder (16) setting turns round lock cylinder (18) and is fixedly installed in driven positioner support (1) in the bottom of MTC750 positioner (9) In the following, propulsion cylinder (28) is fixedly installed in the side of MTC750 positioner (9).
2. crane lateral support robot automatic welding system according to claim 1, which is characterized in that the remote control Operating device includes remote control reception controller (31), and C-type clamp solenoid valve, driven is fixedly installed on remote control reception controller (31) It presss from both sides solenoid valve, lower support solenoid valve, solenoid valve, revolution latching solenoid valve, the reflux of all valve group devices is promoted to arrange upper, delay relay Device, power switch, shutdown switch, emergency stop/pause switch, clamping switch, second level warning combined aural and visual alarm, system start alarm It is formed with backup functionality button.
3. crane lateral support robot automatic welding system according to claim 1, which is characterized in that described electrical Control station includes IRC5 control cabinet (10), is simulated on IRC5 control cabinet (10) configured with 16 DI16 2 tunnels of the road DO2 simulation input The I O board of delivery outlet DSQC327A, the external control input of IRB1410 robot (5) and output are electrically connected with standard I O board.
4. crane lateral support robot automatic welding system according to claim 1, which is characterized in that the warning Device includes three color warning lamp (32) of lathe, and there are two the positioner racks (13), and MTC750 positioner (9) is fixedly mounted on The top of one of positioner rack (13), revolution lock cylinder (18) are fixedly mounted on the top of another positioner rack (13) The side in portion, the driven positioner support (1) is equipped with terminal pad (2), the side of the terminal pad (2) be fixedly installed with from Dynamic folder (3), the slave clip (3) are equipped with switch block (19), and the side of the switch block (19) is equipped with slave clip cylinder (20), and The piston rod of slave clip cylinder (20) is fixedly installed with cylinder pin (23), fixed peace between the side and C-type clamp (8) of switch block (19) Equipped with guide rail, one end of the guide rail is equipped with adjustment block (24) and slave clip sensor (25), the slave clip cylinder (20) Including cylinder head pin (21) and cylinder head (22).
5. crane lateral support robot automatic welding system according to claim 4, which is characterized in that the guide rail It is equipped with and promotes pedestal (27), the propulsion cylinder (28) is installed on the side for promoting pedestal (27), the propulsion pedestal (27) It is equipped with advance frame (26), the C-type clamp (8) is equipped with C-type clamp sensor (29), and the MTC750 positioner (9) is equipped with 180 ° of sensors (33) and 90 ° of sensors (30).
6. crane lateral support robot automatic welding system according to claim 4, which is characterized in that the revolution The side of lock cylinder (18) is fixedly installed with locking pin (17), and the locking pin (17) and terminal pad (2) are installed, the positioner It is fixedly installed between rack (13) positioner crossbeam (14), the top side of the positioner crossbeam (14) is fixedly installed with branch Leg lower support (4), support cylinder (16) is installed on the top of supporting leg lower support (4), and supports the work of cylinder (16) Stopper rod is fixedly installed with support frame (15).
7. crane lateral support robot automatic welding system according to claim 4, which is characterized in that the guide rail The top other side be fixedly installed with upper holder block (6), the top of the upper holder block (6) is connect with C-type clamp (8), IRC5 control cabinet (10) it is equipped at the top of teaching machine (11), TPS4000 welding machine (12) is installed on the side of IRC5 control cabinet (10).
CN201811281394.7A 2018-10-23 2018-10-23 A kind of crane lateral support robot automatic welding system Pending CN109396690A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811281394.7A CN109396690A (en) 2018-10-23 2018-10-23 A kind of crane lateral support robot automatic welding system

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Application Number Priority Date Filing Date Title
CN201811281394.7A CN109396690A (en) 2018-10-23 2018-10-23 A kind of crane lateral support robot automatic welding system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111940953A (en) * 2020-08-06 2020-11-17 徐州徐工矿业机械有限公司 Horizontal welding asynchronous control method for large heavy-load steel member

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104191117A (en) * 2014-09-02 2014-12-10 洁定医疗器械(苏州)有限公司 Tool system for automatically welding pressure container jacket
CN104625545A (en) * 2015-02-11 2015-05-20 丹阳市石油机械配件二厂有限公司 Double-station robot welding positioner
CN107442890A (en) * 2017-08-31 2017-12-08 中铁宝桥集团有限公司 Switch bed plate automatic welding production line feeding system and method
CN108247247A (en) * 2017-12-12 2018-07-06 湖南百特随车起重机有限公司 The automatic soldering device and automatic soldering method of a kind of horizontal support legs for engineering machinery
CN209550940U (en) * 2018-10-23 2019-10-29 郑华 A kind of crane lateral support robot automatic welding system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104191117A (en) * 2014-09-02 2014-12-10 洁定医疗器械(苏州)有限公司 Tool system for automatically welding pressure container jacket
CN104625545A (en) * 2015-02-11 2015-05-20 丹阳市石油机械配件二厂有限公司 Double-station robot welding positioner
CN107442890A (en) * 2017-08-31 2017-12-08 中铁宝桥集团有限公司 Switch bed plate automatic welding production line feeding system and method
CN108247247A (en) * 2017-12-12 2018-07-06 湖南百特随车起重机有限公司 The automatic soldering device and automatic soldering method of a kind of horizontal support legs for engineering machinery
CN209550940U (en) * 2018-10-23 2019-10-29 郑华 A kind of crane lateral support robot automatic welding system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111940953A (en) * 2020-08-06 2020-11-17 徐州徐工矿业机械有限公司 Horizontal welding asynchronous control method for large heavy-load steel member
CN111940953B (en) * 2020-08-06 2022-01-28 徐州徐工矿业机械有限公司 Horizontal welding asynchronous control method for large heavy-load steel member

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