CN109396303A - A kind of automatic pressure spring machine of band alignment function - Google Patents

A kind of automatic pressure spring machine of band alignment function Download PDF

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Publication number
CN109396303A
CN109396303A CN201811375277.7A CN201811375277A CN109396303A CN 109396303 A CN109396303 A CN 109396303A CN 201811375277 A CN201811375277 A CN 201811375277A CN 109396303 A CN109396303 A CN 109396303A
Authority
CN
China
Prior art keywords
pressure spring
discharge plate
motor
active discharge
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811375277.7A
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Chinese (zh)
Inventor
吴国隆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shideng Precision Machinery (kunshan) Co Ltd
Original Assignee
Shideng Precision Machinery (kunshan) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shideng Precision Machinery (kunshan) Co Ltd filed Critical Shideng Precision Machinery (kunshan) Co Ltd
Priority to CN201811375277.7A priority Critical patent/CN109396303A/en
Publication of CN109396303A publication Critical patent/CN109396303A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F35/00Making springs from wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/02Straightening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • B21F11/005Cutting wire springs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus

Abstract

The automatic pressure spring machine with alignment function that the present invention designs, transport mechanism includes the active discharge plate for unwrapping wire, live roller and horizontal gear-box, the active discharge plate is driven by motor, motor is arranged in horizontal gear-box, horizontal gear-box drives active release rotation of disc after the horizontal gear-box of motor driven, the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for detecting unwrapping wire length, the switch that rice counting wheel passes through sensor connection control motor power simultaneously, rice counting wheel can set length in advance, it is arranged in advance once the raw material line length that active discharge plate is released reaches, the motor of active discharge plate shuts down immediately, because the required raw material of each group of production task can estimate in advance, worker need to only set length in advance in this way, it can then allow pressure spring machine automatic operating, produce quantitative product.

Description

A kind of automatic pressure spring machine of band alignment function
Technical field
The present invention relates to a kind of pressure spring machines, and in particular to a kind of automatic pressure spring machine of band alignment function.
Background technique
Currently, the existing method for carrying out suppressing processing to spring need to be operated using common punching machine by two people, and it is Single spring is carried out one after another to suppress processing, this traditional method, one side labor intensity height, low efficiency, and danger Property is big;Rapidly, the dynamics that undershoot is suppressed is difficult to adjust control undershoot, suppresses processing when on the other hand being processed using common punching machine Finished product fatigue strength afterwards is low, and service life is short;Pressure spring machine pressure spring is subject to the helical spring to pressure, because pressure can be born, Both ends can be for open type or enclosed or around flat or polish, and material section used in pressure spring machine pressure spring is mostly circle, also useful rectangle and Multiply steel, which is entangled, to be rolled, and spring has equal pitch and pitches, and the shape of pressure spring machine pressure spring has: cylindrical, cone, camber With the variant of middle concave and a small amount of non-circular or even various tail end, can product need according to design molding etc., pressure spring machine pressure There is certain gap between the circle and circle of spring, spring contraction deforms when by external applied load, storage deformation energy.
Summary of the invention
The present invention is intended to provide a kind of automatic pressure spring machine of band alignment function.
To realize the above-mentioned technical purpose, the present invention uses following technical scheme, and a kind of band is straightened the automatic pressure spring machine of function, The pressure spring machine includes transport mechanism, pressure spring mechanism and cutting mechanism, transport mechanism include for unwrapping wire active discharge plate, pass Dynamic idler wheel and horizontal gear-box, the active discharge plate are driven by motor, and motor is arranged in horizontal gear-box, and motor driven is sleeping Horizontal gear-box drives active release rotation of disc after formula gear-box, and the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for examining Measuring line length, while rice counting wheel, by the switch of sensor connection control motor power, the live roller is equipped with two groups, It is respectively provided above and below the line of active discharge plate releasing and assists cabling, thread feeding mechanism send the raw material line of spring to pressure spring At mechanism, pressure spring mechanism includes a holding tank, and raw material line enters after holding tank by squeezing spring forming, spring extrusion forming mistake Ranging mechanism is equipped at the direction moved out in journey, ranging mechanism includes a V-shaped groove, which is in same with holding tank On horizontal plane and it is located on the outwardly extending direction of spring, which is equipped with guide rail, and guide rail is equipped with can be along guide rail The round inductive head slid back and forth, round inductive head are fixed on V-shaped groove, and the side of holding tank is equipped with cutting mechanism, circle sense It answers head while connecting the motor and cutting mechanism of driving active discharge plate, the outside of the rice counting wheel is equipped with aligning mechanism, described Aligning mechanism be corrected using rotary head, aligning mechanism is divided into two groups, every group at least provided with 3 rotary heads, two groups turn Head number is consistent, and using the moving line of rapidoprint as symmetry axis, this two groups of rotary head mirror surfaces are symmetrical, and the rear of each rotary head is all provided with There is the control device i.e. scale adjustment disk for adjusting rotary head tilt angle, the spacing between corresponding two rotary heads is also by rotary head The scale adjustment disk at rear controls, and each rotary head is driven by a universal joint, all transmissions ten thousand of every group of rotary head It is all driven to section by a motor, rotary head is made of wolfram steel, and generally cylindrical, middle section diameter is less than the straight of two sides Diameter.
Preferably, the cutting mechanism includes the cylinder of cutter and control cutter.
Preferably, the cylinder of the circle inductive head connection control cutter.
Preferably, the lower section of the holding tank and V-shaped groove is equipped with blanking basket.
The automatic pressure spring machine with alignment function that the present invention designs, the pressure spring machine include transport mechanism, pressure spring mechanism and Cutting mechanism, transport mechanism include the active discharge plate, live roller and horizontal gear-box for unwrapping wire, the active discharge plate It is driven by motor, motor is arranged in horizontal gear-box, and horizontal gear-box drives active blowing after the horizontal gear-box of motor driven Disk rotation, the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for detecting unwrapping wire length, while rice counting wheel passes through a sensing The switch of device connection control motor power, rice counting wheel can set length in advance, once the raw material wire length that active discharge plate is released Degree reaches to be arranged in advance, and the motor of active discharge plate shuts down immediately, because of the required raw material of each group of production task It can estimate in advance, such worker need to only set length in advance, then can allow pressure spring machine automatic operating, produce quantitative production Product, while active discharge plate takes up rotation by horizontal gear-box, gear structure has high stability, and horizontal gear-box can incite somebody to action Vibration during active discharge plate blowing minimizes, and substantially increases stability;The live roller is equipped with two groups, respectively It is located above and below the line of active discharge plate releasing and assists cabling, since the spring of production is to the more demanding of precision, Therefore the vibration of raw material line has larger impact to the precision of final products, and active discharge plate matches guarantee raw material with live roller The stabilization of line, thread feeding mechanism send the raw material line of spring to pressure spring mechanism, and pressure spring mechanism includes a holding tank, and raw material line enters By squeezing spring forming after holding tank, ranging mechanism, ranging are equipped at the direction moved out during spring extrusion forming Mechanism includes a V-shaped groove, and the V-shaped groove and holding tank are in same level and are located on the outwardly extending direction of spring, the V Shape slot inner surface is equipped with guide rail, and guide rail is equipped with the round inductive head that can be slid back and forth along guide rail, and round inductive head is fixed on V On shape slot, the side of holding tank is equipped with cutting mechanism, and round inductive head connects motor and the cutting of driving active discharge plate simultaneously Mechanism, round inductive head can control in the position of V-shaped groove, be the length of controllable final products, spring according to this characteristic Round inductive head is touched during extrusion forming outward, inductive head controls motor and stops blowing and control cutting machine at this time Structure cuts spring;The transmission of aligning mechanism of the present invention is completed by universal joint, since each rotary head has individual universal joint Complete transmission, and every group of all driving universal joints are all by the same motor control, this guarantees the consistency of all rotary heads, Simultaneously because the characteristic of universal joint itself, rotary head seldom generates deviation when rotating, and substantially increases the precision of aligning mechanism, can be with Precision is controlled from 0.05mm within 0.1mm, it is more efficient.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the top view of ranging mechanism;
Fig. 3 is the structural schematic diagram of aligning mechanism.
In figure: 1, active discharge plate;2, live roller;3, horizontal gear-box;4, motor;5, rice counting wheel;6, pressure spring mechanism; 7, holding tank;8, V-shaped groove;9, guide rail;10, round inductive head;11, cutter;12, cylinder;13, blanking basket;14, aligning mechanism; 15, rotary head;16, scale adjustment disk;17, universal joint.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
In the description of the present invention, unless otherwise specified and limited, it should be noted that term " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be mechanical connection or electrical connection, the connection being also possible to inside two elements can It, can also be indirectly connected through an intermediary to be to be connected directly.It for the ordinary skill in the art, can basis Concrete condition understands the concrete meaning of above-mentioned term.
A kind of automatic pressure spring machine of band alignment function according to an embodiment of the present invention is described referring to Fig. 1 to Fig. 3, it is described Pressure spring machine includes transport mechanism, pressure spring mechanism and cutting mechanism, and transport mechanism includes active discharge plate 1 for unwrapping wire, transmission Idler wheel 2 and horizontal gear-box 3, the active discharge plate 1 are driven by motor 4, and motor 4 is arranged in horizontal gear-box 3, motor 4 Drive horizontal gear-box 3 after horizontal gear-box 3 that active discharge plate 1 is driven to rotate, the unwrapping wire exit of active discharge plate 1 is equipped with meter Rice wheel 5 is for detecting unwrapping wire length, while rice counting wheel 5 passes through the switch of sensor connection control 4 power supply of motor, the transmission Idler wheel 2 is equipped with two groups, is respectively provided above and below the line of the releasing of active discharge plate 1 and assists cabling, and thread feeding mechanism is by spring Raw material line send to pressure spring mechanism 6, pressure spring mechanism 6 includes a holding tank 7, and raw material line enters after holding tank 7 by squeezing bullet Spring forms, and ranging mechanism is equipped at the direction moved out during spring extrusion forming, and ranging mechanism includes a V-shaped groove 8, should V-shaped groove 8 and holding tank 7 are in same level and are located on the outwardly extending direction of spring, set on 8 inner surface of V-shaped groove There is guide rail 9, guide rail 9, which is equipped with, to be fixed on V-shaped groove 9 along the round inductive head 10 that guide rail 9 slides back and forth, round inductive head 10 On, the side of holding tank 7 is equipped with cutting mechanism, and round inductive head 10 connects motor 4 and the cutting of driving active discharge plate 1 simultaneously The outside of mechanism, the rice counting wheel 5 is equipped with aligning mechanism 14, and the aligning mechanism 14 is corrected using rotary head 15, school Straight mechanism 14 is divided into two groups, every group at least provided with 3 rotary heads 15, two groups of 15 number of rotary head is consistent, with the fortune of rapidoprint Dynamic route is symmetry axis, this two groups of 15 mirror surfaces of rotary head are symmetrical, and the rear of each rotary head 15 is equipped with to be tilted for adjusting rotary head 15 The control device of angle, that is, scale adjustment disk 16, the spacing between corresponding two rotary heads 15 is also by the scale tune at 15 rear of rotary head Disk 16 is saved to control, each rotary head 15 is driven by a universal joint 17, all driving universal joints of every group of rotary head 15 17 are all driven by a motor, and rotary head 15 is made of wolfram steel, generally cylindrical, and middle section diameter is less than the straight of two sides Diameter.
Preferably, the cutting mechanism includes the cylinder 12 of cutter 11 and control cutter 11.
Preferably, the cylinder 12 of the circle inductive head 10 connection control cutter 11.
Preferably, the lower section of the holding tank 7 and V-shaped groove 8 is equipped with blanking basket 13.
The automatic pressure spring machine with alignment function that the present invention designs, the pressure spring machine include transport mechanism, pressure spring mechanism and Cutting mechanism, transport mechanism include the active discharge plate, live roller and horizontal gear-box for unwrapping wire, the active discharge plate It is driven by motor, motor is arranged in horizontal gear-box, and horizontal gear-box drives active blowing after the horizontal gear-box of motor driven Disk rotation, the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for detecting unwrapping wire length, while rice counting wheel passes through a sensing The switch of device connection control motor power, rice counting wheel can set length in advance, once the raw material wire length that active discharge plate is released Degree reaches to be arranged in advance, and the motor of active discharge plate shuts down immediately, because of the required raw material of each group of production task It can estimate in advance, such worker need to only set length in advance, then can allow pressure spring machine automatic operating, produce quantitative production Product, while active discharge plate takes up rotation by horizontal gear-box, gear structure has high stability, and horizontal gear-box can incite somebody to action Vibration during active discharge plate blowing minimizes, and substantially increases stability;The live roller is equipped with two groups, respectively It is located above and below the line of active discharge plate releasing and assists cabling, since the spring of production is to the more demanding of precision, Therefore the vibration of raw material line has larger impact to the precision of final products, and active discharge plate matches guarantee raw material with live roller The stabilization of line, thread feeding mechanism send the raw material line of spring to pressure spring mechanism, and pressure spring mechanism includes a holding tank, and raw material line enters By squeezing spring forming after holding tank, ranging mechanism, ranging are equipped at the direction moved out during spring extrusion forming Mechanism includes a V-shaped groove, and the V-shaped groove and holding tank are in same level and are located on the outwardly extending direction of spring, the V Shape slot inner surface is equipped with guide rail, and guide rail is equipped with the round inductive head that can be slid back and forth along guide rail, and round inductive head is fixed on V On shape slot, the side of holding tank is equipped with cutting mechanism, and round inductive head connects motor and the cutting of driving active discharge plate simultaneously Mechanism, round inductive head can control in the position of V-shaped groove, be the length of controllable final products, spring according to this characteristic Round inductive head is touched during extrusion forming outward, inductive head controls motor and stops blowing and control cutting machine at this time Structure cuts spring;The transmission of aligning mechanism of the present invention is completed by universal joint, since each rotary head has individual universal joint Complete transmission, and every group of all driving universal joints are all by the same motor control, this guarantees the consistency of all rotary heads, Simultaneously because the characteristic of universal joint itself, rotary head seldom generates deviation when rotating, and substantially increases the precision of aligning mechanism, can be with Precision is controlled from 0.05mm within 0.1mm, it is more efficient.
In the description of this specification, the description meaning of reference term " one embodiment ", " example " or " some examples " etc. Refer to that particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one reality of the invention It applies in example or example.In the present specification, schematic expression of the above terms are not necessarily referring to identical embodiment or show Example.Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples It can be combined in any suitable manner.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this The range of invention is defined by the claims and their equivalents.

Claims (4)

1. a kind of automatic pressure spring machine of band alignment function, which is characterized in that the pressure spring machine include transport mechanism, pressure spring mechanism and Cutting mechanism, transport mechanism include the active discharge plate, live roller and horizontal gear-box for unwrapping wire, the active discharge plate It is driven by motor, motor is arranged in horizontal gear-box, and horizontal gear-box drives active blowing after the horizontal gear-box of motor driven Disk rotation, the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for detecting unwrapping wire length, while rice counting wheel passes through a sensing The switch of device connection control motor power, the live roller are equipped with two groups, are respectively provided at the upper of the line of active discharge plate releasing Side and lower section assist cabling, and thread feeding mechanism send the raw material line of spring to pressure spring mechanism, and pressure spring mechanism includes a holding tank, former Stockline enters after holding tank by squeezing spring forming, is equipped with range finder at the direction moved out during spring extrusion forming Structure, ranging mechanism include a V-shaped groove, and the V-shaped groove and holding tank are in same level and are located at the outwardly extending side of spring Upwards, which is equipped with guide rail, and guide rail is equipped with the round inductive head that can be slid back and forth along guide rail, circle induction Head is fixed on V-shaped groove, and the side of holding tank is equipped with cutting mechanism, and round inductive head connects the electricity of driving active discharge plate simultaneously The outside of machine and cutting mechanism, the rice counting wheel is equipped with aligning mechanism, and the aligning mechanism is corrected using rotary head, school Straight mechanism is divided into two groups, every group at least provided with 3 rotary heads, two groups of rotary head number is consistent, with the moving line of rapidoprint For symmetry axis, this two groups of rotary head mirror surfaces are symmetrical, and the rear of each rotary head is equipped with the dress of the control for adjusting rotary head tilt angle I.e. scale adjustment disk is set, the spacing between corresponding two rotary heads is also controlled by the scale adjustment disk at rotary head rear, Mei Gezhuan Head be all driven by a universal joint, all driving universal joints of every group of rotary head are all driven by a motor, rotary head by Wolfram steel is made, generally cylindrical, and middle section diameter is less than the diameter of two sides.
2. pressure spring machine according to claim 1, which is characterized in that the cutting mechanism includes the gas of cutter and control cutter Cylinder.
3. pressure spring machine according to claim 2, which is characterized in that the cylinder of the circle inductive head connection control cutter.
4. pressure spring machine according to claim 1, which is characterized in that the lower section of the holding tank and V-shaped groove is equipped with blanking basket.
CN201811375277.7A 2018-11-19 2018-11-19 A kind of automatic pressure spring machine of band alignment function Pending CN109396303A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110538921A (en) * 2019-08-27 2019-12-06 华一精密机械(昆山)有限公司 Balance rod machine capable of discharging stably

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US4026135A (en) * 1975-05-14 1977-05-31 Torin Corporation Spring coiling machine with auxiliary drive and control
CN101559463A (en) * 2009-06-04 2009-10-21 陈仁杰 Intelligent computerized numerical control (CNC) spring machine
JP2013176797A (en) * 2012-02-29 2013-09-09 Asahi- Seiki Manufacturing Co Ltd Coil spring forming device and spring length measuring device
CN203409152U (en) * 2013-08-13 2014-01-29 陈妙法 Spring production line
CN204052443U (en) * 2014-06-15 2014-12-31 太仓东青金属制品有限公司 A kind of metal tube coalignment
CN104259239A (en) * 2014-08-10 2015-01-07 太仓东青金属制品有限公司 Metal wire production method
CN204195845U (en) * 2014-10-09 2015-03-11 宣城久知管业有限公司 For the accurate positional dissection system of different size tubing
CN204799843U (en) * 2015-07-01 2015-11-25 安徽红桥金属制造有限公司 Novel torsion machine
CN204817849U (en) * 2015-07-31 2015-12-02 巴拉斯塑胶(苏州)有限公司 Coil spring manages make -up machine
CN205732732U (en) * 2016-06-17 2016-11-30 江苏兴海特钢有限公司 Cylindricality welding wire precision fixed-length cutting device
CN206169138U (en) * 2016-10-13 2017-05-17 天津奥杰汽车零部件有限公司 Spring cutting device and applied device's spring production facility
CN208083687U (en) * 2018-02-02 2018-11-13 佛山市三水轻裕电梯配件有限公司 A kind of elevator corner brace cut-out equipment

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4026135A (en) * 1975-05-14 1977-05-31 Torin Corporation Spring coiling machine with auxiliary drive and control
CN101559463A (en) * 2009-06-04 2009-10-21 陈仁杰 Intelligent computerized numerical control (CNC) spring machine
JP2013176797A (en) * 2012-02-29 2013-09-09 Asahi- Seiki Manufacturing Co Ltd Coil spring forming device and spring length measuring device
CN203409152U (en) * 2013-08-13 2014-01-29 陈妙法 Spring production line
CN204052443U (en) * 2014-06-15 2014-12-31 太仓东青金属制品有限公司 A kind of metal tube coalignment
CN104259239A (en) * 2014-08-10 2015-01-07 太仓东青金属制品有限公司 Metal wire production method
CN204195845U (en) * 2014-10-09 2015-03-11 宣城久知管业有限公司 For the accurate positional dissection system of different size tubing
CN204799843U (en) * 2015-07-01 2015-11-25 安徽红桥金属制造有限公司 Novel torsion machine
CN204817849U (en) * 2015-07-31 2015-12-02 巴拉斯塑胶(苏州)有限公司 Coil spring manages make -up machine
CN205732732U (en) * 2016-06-17 2016-11-30 江苏兴海特钢有限公司 Cylindricality welding wire precision fixed-length cutting device
CN206169138U (en) * 2016-10-13 2017-05-17 天津奥杰汽车零部件有限公司 Spring cutting device and applied device's spring production facility
CN208083687U (en) * 2018-02-02 2018-11-13 佛山市三水轻裕电梯配件有限公司 A kind of elevator corner brace cut-out equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110538921A (en) * 2019-08-27 2019-12-06 华一精密机械(昆山)有限公司 Balance rod machine capable of discharging stably

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