CN109396299A - A kind of automatic pressure spring machine of stable blanking - Google Patents

A kind of automatic pressure spring machine of stable blanking Download PDF

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Publication number
CN109396299A
CN109396299A CN201811346629.6A CN201811346629A CN109396299A CN 109396299 A CN109396299 A CN 109396299A CN 201811346629 A CN201811346629 A CN 201811346629A CN 109396299 A CN109396299 A CN 109396299A
Authority
CN
China
Prior art keywords
discharge plate
blanking
pressure spring
active discharge
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811346629.6A
Other languages
Chinese (zh)
Inventor
吴国隆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shideng Precision Machinery (kunshan) Co Ltd
Original Assignee
Shideng Precision Machinery (kunshan) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shideng Precision Machinery (kunshan) Co Ltd filed Critical Shideng Precision Machinery (kunshan) Co Ltd
Priority to CN201811346629.6A priority Critical patent/CN109396299A/en
Publication of CN109396299A publication Critical patent/CN109396299A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F35/00Making springs from wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32Filling devices

Abstract

The automatic pressure spring machine for the stabilization blanking that the present invention designs, transport mechanism includes the active discharge plate for unwrapping wire, live roller and horizontal gear-box, the active discharge plate is driven by motor, motor is arranged in horizontal gear-box, horizontal gear-box drives active release rotation of disc after the horizontal gear-box of motor driven, the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for detecting unwrapping wire length, the switch that rice counting wheel passes through sensor connection control motor power simultaneously, rice counting wheel can set length in advance, it is arranged in advance once the raw material line length that active discharge plate is released reaches, the motor of active discharge plate shuts down immediately, because the required raw material of each group of production task can estimate in advance, worker need to only set length in advance in this way, it can then allow pressure spring machine automatic operating, produce quantitative product.

Description

A kind of automatic pressure spring machine of stable blanking
Technical field
The present invention relates to a kind of pressure spring machines, and in particular to a kind of automatic pressure spring machine of stable blanking.
Background technique
Currently, the existing method for carrying out suppressing processing to spring need to be operated using common punching machine by two people, and it is Single spring is carried out one after another to suppress processing, this traditional method, one side labor intensity height, low efficiency, and danger Property is big;Rapidly, the dynamics that undershoot is suppressed is difficult to adjust control undershoot, suppresses processing when on the other hand being processed using common punching machine Finished product fatigue strength afterwards is low, and service life is short;Pressure spring machine pressure spring is subject to the helical spring to pressure, because pressure can be born, Both ends can be for open type or enclosed or around flat or polish, and material section used in pressure spring machine pressure spring is mostly circle, also useful rectangle and Multiply steel, which is entangled, to be rolled, and spring has equal pitch and pitches, and the shape of pressure spring machine pressure spring has: cylindrical, cone, camber With the variant of middle concave and a small amount of non-circular or even various tail end, can product need according to design molding etc., pressure spring machine pressure There is certain gap between the circle and circle of spring, spring contraction deforms when by external applied load, storage deformation energy.
Summary of the invention
The present invention is intended to provide a kind of automatic pressure spring machine of stable blanking.
To realize the above-mentioned technical purpose, the present invention uses following technical scheme, a kind of automatic pressure spring machine of stable blanking, institute Stating pressure spring machine includes transport mechanism, pressure spring mechanism and cutting mechanism, and transport mechanism includes active discharge plate for unwrapping wire, transmission Idler wheel and horizontal gear-box, the active discharge plate are driven by motor, and motor is arranged in horizontal gear-box, and motor driven is horizontal Horizontal gear-box drives active release rotation of disc after gear-box, and the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for detecting Unwrapping wire length, while rice counting wheel, by the switch of sensor connection control motor power, the live roller is equipped with two groups, point It is not located above and below the line of active discharge plate releasing and assists cabling, thread feeding mechanism send the raw material line of spring to pressure spring machine At structure, pressure spring mechanism includes a holding tank, and raw material line enters after holding tank by squeezing spring forming, spring extrusion forming process In be equipped with ranging mechanism at the direction that moves out, ranging mechanism includes a V-shaped groove, and the V-shaped groove and holding tank are in same water In plane and it is located on the outwardly extending direction of spring, which is equipped with guide rail, and guide rail is equipped with can be before guide rail The round inductive head slided afterwards, round inductive head are fixed on V-shaped groove, and the side of holding tank is equipped with cutting mechanism, circle induction The lower section of head while the motor and cutting mechanism for connecting driving active discharge plate, the holding tank and V-shaped groove is equipped with blanking basket, should Blanking basket is the groove-like structure of upper opening, and the first from left right side is staggeredly equipped with several blankings on the inside of left and right two of blanking basket The angle of piece, blanking piece blanking basket inner wall connected to it is 45 ° -60 °, one end upward shape of the blanking piece far from blanking basket inner wall It is flushed at a dog-ear with horizontal plane, the length of the dog-ear accounts for the 1/4 to 1/3 of blanking piece total length.
Preferably, the cutting mechanism includes the cylinder of cutter and control cutter.
Preferably, the cylinder of the circle inductive head connection control cutter.
Preferably, the blanking piece is at least provided with four.
The present invention design pair stabilization blanking automatic pressure spring machine, the pressure spring machine include transport mechanism, pressure spring mechanism and Cutting mechanism, transport mechanism include the active discharge plate, live roller and horizontal gear-box for unwrapping wire, the active discharge plate It is driven by motor, motor is arranged in horizontal gear-box, and horizontal gear-box drives active blowing after the horizontal gear-box of motor driven Disk rotation, the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for detecting unwrapping wire length, while rice counting wheel passes through a sensing The switch of device connection control motor power, rice counting wheel can set length in advance, once the raw material wire length that active discharge plate is released Degree reaches to be arranged in advance, and the motor of active discharge plate shuts down immediately, because of the required raw material of each group of production task It can estimate in advance, such worker need to only set length in advance, then can allow pressure spring machine automatic operating, produce quantitative production Product, while active discharge plate takes up rotation by horizontal gear-box, gear structure has high stability, and horizontal gear-box can incite somebody to action Vibration during active discharge plate blowing minimizes, and substantially increases stability;The live roller is equipped with two groups, respectively It is located above and below the line of active discharge plate releasing and assists cabling, since the spring of production is to the more demanding of precision, Therefore the vibration of raw material line has larger impact to the precision of final products, and active discharge plate matches guarantee raw material with live roller The stabilization of line, thread feeding mechanism send the raw material line of spring to pressure spring mechanism, and pressure spring mechanism includes a holding tank, and raw material line enters By squeezing spring forming after holding tank, ranging mechanism, ranging are equipped at the direction moved out during spring extrusion forming Mechanism includes a V-shaped groove, and the V-shaped groove and holding tank are in same level and are located on the outwardly extending direction of spring, the V Shape slot inner surface is equipped with guide rail, and guide rail is equipped with the round inductive head that can be slid back and forth along guide rail, and round inductive head is fixed on V On shape slot, the side of holding tank is equipped with cutting mechanism, and round inductive head connects motor and the cutting of driving active discharge plate simultaneously Mechanism, round inductive head can control in the position of V-shaped groove, be the length of controllable final products, spring according to this characteristic Round inductive head is touched during extrusion forming outward, inductive head controls motor and stops blowing and control cutting machine at this time Structure cuts spring, and the lower section of the holding tank and V-shaped groove is equipped with blanking basket, which is the groove-like structure of upper opening, falls The first from left right side is staggeredly equipped with several blanking pieces, blanking piece blanking basket inner wall connected to it on the inside of left and right two of charging basket Angle be 45 ° -60 ° because the quality of some precision springs is softer, when whereabouts, be easy to cause damage, therefore the present invention devises Impulse force when blanking piece buffer spring is fallen, and the control of the angle of blanking piece and blanking basket inner wall both may be used in certain interval range Prevent that angle is too small and blanking speed is still too fast prevents angle too big spring product overloading, blanking piece is far from blanking basket inner wall One end be upwardly formed a dog-ear and flushed with horizontal plane, the length of the dog-ear accounts for the 1/4 to 1/3 of blanking piece total length, this hair Bright this piece of dog-ear of design is that spring falls directly into too at random in basket in order to prevent, while dog-ear length cannot be too long to prevent Spring piles up at dog-ear, and dog-ear length too short can not thus have the effect for keeping spring neat.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the top view of ranging mechanism.
In figure: 1, active discharge plate;2, live roller;3, horizontal gear-box;4, motor;5, rice counting wheel;6, pressure spring mechanism; 7, holding tank;8, V-shaped groove;9, guide rail;10, round inductive head;11, cutter;12, cylinder;13, blanking basket;14, blanking piece.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
In the description of the present invention, unless otherwise specified and limited, it should be noted that term " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be mechanical connection or electrical connection, the connection being also possible to inside two elements can It, can also be indirectly connected through an intermediary to be to be connected directly.It for the ordinary skill in the art, can basis Concrete condition understands the concrete meaning of above-mentioned term.
A kind of automatic pressure spring machine of stable blanking according to an embodiment of the present invention, the pressure are described referring to Fig. 1 to Fig. 2 Spring machine includes transport mechanism, pressure spring mechanism and cutting mechanism, and transport mechanism includes rolling for the active discharge plate 1 of unwrapping wire, transmission Wheel 2 and horizontal gear-box 3, the active discharge plate 1 are driven by motor 4, and motor 4 is arranged in horizontal gear-box 3, and motor 4 drives Horizontal gear-box 3 drives active discharge plate 1 to rotate after moving horizontal gear-box 3, and the unwrapping wire exit of active discharge plate 1 is equipped with metering Wheel 5 is for detecting unwrapping wire length, while rice counting wheel 5 passes through the switch of sensor connection control 4 power supply of motor, the transmission rolling Wheel 2 is equipped with two groups, is respectively provided above and below the line of the releasing of active discharge plate 1 and assists cabling, and thread feeding mechanism is by spring Raw material line is sent to pressure spring mechanism 6, and pressure spring mechanism 6 includes a holding tank 7, and raw material line enters after holding tank 7 by squeezing spring It forms, ranging mechanism is equipped at the direction moved out during spring extrusion forming, ranging mechanism includes a V-shaped groove 8, the V Shape slot 8 and holding tank 7 are in same level and are located on the outwardly extending direction of spring, which is equipped with Guide rail 9, guide rail 9 are equipped with and can be fixed on V-shaped groove 9 along the round inductive head 10 that guide rail 9 slides back and forth, round inductive head 10, The side of holding tank 7 is equipped with cutting mechanism, and round inductive head 10 connects the motor 4 and cutting machine of driving active discharge plate 1 simultaneously The lower section of structure, the holding tank 7 and V-shaped groove 8 is equipped with blanking basket 13, which is the groove-like structure of upper opening, blanking The first from left right side is staggeredly equipped with several blanking pieces 14, the blanking basket connected to it of blanking piece 14 on the inside of left and right two of basket 13 The angle of 13 inner walls is 45 ° -60 °, and blanking piece 14 is upwardly formed a dog-ear and horizontal plane far from one end of 13 inner wall of blanking basket It flushes, the length of the dog-ear accounts for the 1/4 to 1/3 of 14 total length of blanking piece.
Preferably, the cutting mechanism includes the cylinder 12 of cutter 11 and control cutter 11.
Preferably, the cylinder 12 of the circle inductive head 10 connection control cutter 11.
Preferably, the blanking piece 14 is at least provided with four.
The present invention design pair stabilization blanking automatic pressure spring machine, the pressure spring machine include transport mechanism, pressure spring mechanism and Cutting mechanism, transport mechanism include the active discharge plate, live roller and horizontal gear-box for unwrapping wire, the active discharge plate It is driven by motor, motor is arranged in horizontal gear-box, and horizontal gear-box drives active blowing after the horizontal gear-box of motor driven Disk rotation, the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for detecting unwrapping wire length, while rice counting wheel passes through a sensing The switch of device connection control motor power, rice counting wheel can set length in advance, once the raw material wire length that active discharge plate is released Degree reaches to be arranged in advance, and the motor of active discharge plate shuts down immediately, because of the required raw material of each group of production task It can estimate in advance, such worker need to only set length in advance, then can allow pressure spring machine automatic operating, produce quantitative production Product, while active discharge plate takes up rotation by horizontal gear-box, gear structure has high stability, and horizontal gear-box can incite somebody to action Vibration during active discharge plate blowing minimizes, and substantially increases stability;The live roller is equipped with two groups, respectively It is located above and below the line of active discharge plate releasing and assists cabling, since the spring of production is to the more demanding of precision, Therefore the vibration of raw material line has larger impact to the precision of final products, and active discharge plate matches guarantee raw material with live roller The stabilization of line, thread feeding mechanism send the raw material line of spring to pressure spring mechanism, and pressure spring mechanism includes a holding tank, and raw material line enters By squeezing spring forming after holding tank, ranging mechanism, ranging are equipped at the direction moved out during spring extrusion forming Mechanism includes a V-shaped groove, and the V-shaped groove and holding tank are in same level and are located on the outwardly extending direction of spring, the V Shape slot inner surface is equipped with guide rail, and guide rail is equipped with the round inductive head that can be slid back and forth along guide rail, and round inductive head is fixed on V On shape slot, the side of holding tank is equipped with cutting mechanism, and round inductive head connects motor and the cutting of driving active discharge plate simultaneously Mechanism, round inductive head can control in the position of V-shaped groove, be the length of controllable final products, spring according to this characteristic Round inductive head is touched during extrusion forming outward, inductive head controls motor and stops blowing and control cutting machine at this time Structure cuts spring, and the lower section of the holding tank and V-shaped groove is equipped with blanking basket, which is the groove-like structure of upper opening, falls The first from left right side is staggeredly equipped with several blanking pieces, blanking piece blanking basket inner wall connected to it on the inside of left and right two of charging basket Angle be 45 ° -60 ° because the quality of some precision springs is softer, when whereabouts, be easy to cause damage, therefore the present invention devises Impulse force when blanking piece buffer spring is fallen, and the control of the angle of blanking piece and blanking basket inner wall both may be used in certain interval range Prevent that angle is too small and blanking speed is still too fast prevents angle too big spring product overloading, blanking piece is far from blanking basket inner wall One end be upwardly formed a dog-ear and flushed with horizontal plane, the length of the dog-ear accounts for the 1/4 to 1/3 of blanking piece total length, this hair Bright this piece of dog-ear of design is that spring falls directly into too at random in basket in order to prevent, while dog-ear length cannot be too long to prevent Spring piles up at dog-ear, and dog-ear length too short can not thus have the effect for keeping spring neat.
In the description of this specification, the description meaning of reference term " one embodiment ", " example " or " some examples " etc. Refer to that particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one reality of the invention It applies in example or example.In the present specification, schematic expression of the above terms are not necessarily referring to identical embodiment or show Example.Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples It can be combined in any suitable manner.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this The range of invention is defined by the claims and their equivalents.

Claims (4)

1. a kind of automatic pressure spring machine of stable blanking, which is characterized in that the pressure spring machine includes transport mechanism, pressure spring mechanism and cuts Breaking mechanism, transport mechanism include the active discharge plate, live roller and horizontal gear-box for unwrapping wire, the active discharge plate by Motor driven, motor are arranged in horizontal gear-box, and horizontal gear-box drives active discharge plate after the horizontal gear-box of motor driven Rotation, the unwrapping wire exit of active discharge plate is equipped with rice counting wheel for detecting unwrapping wire length, while rice counting wheel passes through a sensor The switch of connection control motor power, the live roller are equipped with two groups, are respectively provided at the top of the line of active discharge plate releasing Cabling is assisted with lower section, thread feeding mechanism send the raw material line of spring to pressure spring mechanism, and pressure spring mechanism includes a holding tank, raw material Line enters after holding tank by squeezing spring forming, is equipped with range finder at the direction moved out during spring extrusion forming Structure, ranging mechanism include a V-shaped groove, and the V-shaped groove and holding tank are in same level and are located at the outwardly extending side of spring Upwards, which is equipped with guide rail, and guide rail is equipped with the round inductive head that can be slid back and forth along guide rail, circle induction Head is fixed on V-shaped groove, and the side of holding tank is equipped with cutting mechanism, and round inductive head connects the electricity of driving active discharge plate simultaneously The lower section of machine and cutting mechanism, the holding tank and V-shaped groove is equipped with blanking basket, which is the groove-like structure of upper opening, The first from left right side is staggeredly equipped with several blanking pieces on the inside of left and right two of blanking basket, in blanking piece blanking basket connected to it The angle of wall is 45 ° -60 °, and blanking piece is upwardly formed a dog-ear far from one end of blanking basket inner wall and flushes with horizontal plane, the folding The length at angle accounts for the 1/4 to 1/3 of blanking piece total length.
2. pressure spring machine according to claim 1, which is characterized in that the cutting mechanism includes the gas of cutter and control cutter Cylinder.
3. pressure spring machine according to claim 2, which is characterized in that the cylinder of the circle inductive head connection control cutter.
4. pressure spring machine according to claim 1, which is characterized in that the blanking piece is at least provided with four.
CN201811346629.6A 2018-11-13 2018-11-13 A kind of automatic pressure spring machine of stable blanking Pending CN109396299A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811346629.6A CN109396299A (en) 2018-11-13 2018-11-13 A kind of automatic pressure spring machine of stable blanking

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Application Number Priority Date Filing Date Title
CN201811346629.6A CN109396299A (en) 2018-11-13 2018-11-13 A kind of automatic pressure spring machine of stable blanking

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Publication Number Publication Date
CN109396299A true CN109396299A (en) 2019-03-01

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1899721A (en) * 2006-07-21 2007-01-24 黄金堂 Full function spring press
CN101559463A (en) * 2009-06-04 2009-10-21 陈仁杰 Intelligent computerized numerical control (CNC) spring machine
CN201405378Y (en) * 2009-06-02 2010-02-17 天水华天集成电路包装材料有限公司 Cutting-off, blanking and finishing device of packaging tube of integrated circuit component
CN103158167A (en) * 2012-12-31 2013-06-19 深圳市宏商材料科技股份有限公司 Pipe cutter with automatic meter counting function
CN203541381U (en) * 2013-11-11 2014-04-16 北京达博有色金属焊料有限责任公司 Metal wire fixed-length cutting device
CN103920731A (en) * 2014-04-01 2014-07-16 太仓东青金属制品有限公司 Precision horizontal type tube drawing machine and full-automatic high-efficiency precise drawing method
CN104014601A (en) * 2014-06-15 2014-09-03 太仓东青金属制品有限公司 Precision horizontal type pipe extending machine
CN104226723A (en) * 2014-08-10 2014-12-24 太仓东青金属制品有限公司 Manufacturing method of metal tube
CN204052443U (en) * 2014-06-15 2014-12-31 太仓东青金属制品有限公司 A kind of metal tube coalignment
CN104259239A (en) * 2014-08-10 2015-01-07 太仓东青金属制品有限公司 Metal wire production method
CN207405119U (en) * 2017-10-25 2018-05-25 新疆回水环保新材料有限公司 A kind of activated coke intermittent take-off buffer blanking device
CN209502842U (en) * 2018-11-13 2019-10-18 世登精密机械(昆山)有限公司 A kind of automatic pressure spring machine of stable blanking

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1899721A (en) * 2006-07-21 2007-01-24 黄金堂 Full function spring press
CN201405378Y (en) * 2009-06-02 2010-02-17 天水华天集成电路包装材料有限公司 Cutting-off, blanking and finishing device of packaging tube of integrated circuit component
CN101559463A (en) * 2009-06-04 2009-10-21 陈仁杰 Intelligent computerized numerical control (CNC) spring machine
CN103158167A (en) * 2012-12-31 2013-06-19 深圳市宏商材料科技股份有限公司 Pipe cutter with automatic meter counting function
CN203541381U (en) * 2013-11-11 2014-04-16 北京达博有色金属焊料有限责任公司 Metal wire fixed-length cutting device
CN103920731A (en) * 2014-04-01 2014-07-16 太仓东青金属制品有限公司 Precision horizontal type tube drawing machine and full-automatic high-efficiency precise drawing method
CN104014601A (en) * 2014-06-15 2014-09-03 太仓东青金属制品有限公司 Precision horizontal type pipe extending machine
CN204052443U (en) * 2014-06-15 2014-12-31 太仓东青金属制品有限公司 A kind of metal tube coalignment
CN104226723A (en) * 2014-08-10 2014-12-24 太仓东青金属制品有限公司 Manufacturing method of metal tube
CN104259239A (en) * 2014-08-10 2015-01-07 太仓东青金属制品有限公司 Metal wire production method
CN207405119U (en) * 2017-10-25 2018-05-25 新疆回水环保新材料有限公司 A kind of activated coke intermittent take-off buffer blanking device
CN209502842U (en) * 2018-11-13 2019-10-18 世登精密机械(昆山)有限公司 A kind of automatic pressure spring machine of stable blanking

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Application publication date: 20190301