CN109395947A - A kind of automatic spraying equipment - Google Patents
A kind of automatic spraying equipment Download PDFInfo
- Publication number
- CN109395947A CN109395947A CN201811558033.2A CN201811558033A CN109395947A CN 109395947 A CN109395947 A CN 109395947A CN 201811558033 A CN201811558033 A CN 201811558033A CN 109395947 A CN109395947 A CN 109395947A
- Authority
- CN
- China
- Prior art keywords
- spray
- powder
- conveyer chain
- drying tunnel
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 82
- 239000007921 spray Substances 0.000 claims abstract description 116
- 238000004140 cleaning Methods 0.000 claims abstract description 43
- 239000000725 suspension Substances 0.000 claims abstract description 43
- 238000001035 drying Methods 0.000 claims abstract description 37
- 238000002386 leaching Methods 0.000 claims abstract description 33
- 239000000843 powder Substances 0.000 claims description 103
- 239000007788 liquid Substances 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 24
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 16
- 210000000056 organ Anatomy 0.000 claims description 12
- 239000003345 natural gas Substances 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 7
- 239000007789 gas Substances 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 5
- 230000010412 perfusion Effects 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract description 53
- 229910052751 metal Inorganic materials 0.000 abstract description 53
- 238000000034 method Methods 0.000 description 21
- 230000008569 process Effects 0.000 description 13
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 9
- 241000196324 Embryophyta Species 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 229940098458 powder spray Drugs 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 238000005238 degreasing Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000001939 inductive effect Effects 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 241001640558 Cotoneaster horizontalis Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- -1 stain Substances 0.000 description 1
- 238000004017 vitrification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/45—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths using cyclone separators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/48—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths specially adapted for particulate material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
A kind of automatic spraying equipment is successively arranged trip leaching cleaning plant, sprinkling cleaning device, preceding drying tunnel device, spray equipment and rear drying tunnel device along the conveying direction of suspension conveyer chain including suspension conveyer chain, several stands being supported in below suspension conveyer chain；The sprinkling cleaning device, preceding drying tunnel device, spray equipment and rear drying tunnel device are all equipped with feed track corresponding with suspension conveyer chain, and the feed track on each device connects with respective inner space；The trip leaching cleaning plant includes trip leaching hopper, and suspension conveyer chain is spread and mistake above trip leaching hopper notch, and trip leaching hopper and the cross section for the suspension conveyer chain part being positioned above all are in shape with wide top and narrow bottom.Automatic spraying equipment of the invention continual can be handled the metal works that need to be sprayed, and automatically into spray coating operations, participated in without staff, just can be easily accomplished complete spray coating operations, improve spray efficiency to the full extent.
Description
Technical field
The present invention relates to a kind of automatic spraying equipments.
Background technique
In real life, in order to guarantee the rust resistance and corrosion resistance effect of metal works, object surface can all be sprayed
Work, and before carrying out spray coating operations, these metal works Dou Hui collective puts, and is influenced by reasons such as weather, metal work
Easily there are the substances such as grease stain or iron rust in part surface, therefore can all need to carry out the work such as degreasing and rust removal before spraying, but passes
The equipment such as the degreasing and rust removal of system and spraying equipment are simultaneously non-integral, after the completion of degreasing and rust removal process, then need to metal works into
Row transfer, transfers them on spraying equipment, it appears and it is extremely onerous, cause spray efficiency low, and in order to guarantee antirust, anti-corrosive
Effect is lost, the mode of powder spray can be all selected, and then needs to guarantee the clean level of surface of workpiece before powder spray, and
It then needs to dry powder after the completion of powder spray, these requirements require other equipment to complete, and cause to complete one
The spray coating operations of metal works need repeatedly to shift metal works, not only seriously increase the workload of staff,
It also results in that spray efficiency is seriously low, is unfavorable for the development of spray coating operations.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of automatic spraying equipment, it can be continual to need to spray
The metal works of painting are handled, and automatically into spray coating operations, are participated in without staff, just can be easily accomplished complete spray
Work is applied, improves spray efficiency to the full extent.
The present invention solves the technical solution that above-mentioned technical problem uses are as follows:
The present invention discloses a kind of automatic spraying equipment, including suspension conveyer chain, several stands being supported in below suspension conveyer chain,
It is filled it is characterized by: being successively arranged trip leaching cleaning plant, sprinkling cleaning device, preceding drying tunnel along the conveying direction of suspension conveyer chain
It sets, spray equipment and rear drying tunnel device；The sprinkling cleaning device, preceding drying tunnel device, spray equipment and rear drying tunnel device
It is all equipped with feed track corresponding with suspension conveyer chain, the feed track on each device connects with respective inner space；Institute
Stating trip leaching cleaning plant includes trip leaching hopper, and suspension conveyer chain is spread and mistake above trip leaching hopper notch, trip leaching reservoir
Slot and the cross section for the suspension conveyer chain part being positioned above all are in shape with wide top and narrow bottom；The spray equipment is connected with a powder
Recyclable device.
Several liquid circulation casees being distributed along suspension conveyer chain conveying direction are equipped with below the sprinkling cleaning device；Institute
It states inner wall on the downside of sprinkling cleaning device and is equipped with circulating slot corresponding with liquid circulation case position, circulating slot is in shape with wide top and narrow bottom；
The circulating slot is directly connected by circulation pipe with liquid circulation case；Several and circulating slot is equipped in the sprinkling cleaning device
The spray system to match；The spray system includes the spray tube being distributed on sprinkling cleaning device side wall inner wall, spray tube
It is equipped with several equally distributed spray apertures；Feed track on the sprinkling cleaning device is between spray tube；The liquid
Circulating box side is equipped with a coupled pipeline pump, and pipeline pump passes through the spray of the spray system of perfusion tube corresponding thereto
Pipe is connected.
The preceding drying tunnel device includes preceding heating room, and rear drying tunnel device heats room after including；Heating room adds with rear before described
Hot cell is all connected with a heater box；The heater box is connected with natural gas combustion engine, is equipped with blower in heater box, blower can be by day
Heating room and rear heating are indoor before the hot gas that right gas combustor burning generates is delivered to.
The spray equipment includes spraying box；The inner space of feed track and spraying box on the spraying box connects；
Stand set on the spraying box side is equipped with inductive probe；Spraying box front and rear sides outer wall is equipped with several uniform points
It connects inside the end slipway of cloth, end slipway and spraying box；The spraying box front and rear sides are equipped with mutually symmetrical positioning
Mechanism；Spraying box front and rear sides inner wall is equipped with an organ expansion plate, and end slipway is blocked and sealed by organ expansion plate；Institute
Stating positioner includes elevator；The elevator is equipped with several spray guns to match with end slipway, and the head of spray gun is worn
It crosses its corresponding end slipway to enter in spraying box, spray gun is connected and fixed with organ expansion plate；The spray gun is soft by powder feeding
Pipe is connected with powder supply case.
Spraying box inner space bottom surface is equipped with a collection powder tank；The collection powder tank passes through Ji Fenguanlu and powder supply case side
Tank wall is connected；The powder recovering device includes rack, and rack is equipped with a cyclone separator；The cyclone separator top
It is inside fixed with driving motor, driving motor is connected with an impeller；The cyclone separator top is connected with fine powder separating pipe, height
Lower than the powder inlet pipe of fine powder separating pipe, fine powder separating pipe, powder inlet pipe all connect with cyclone separator inner space；The fine powder
Separating pipe and the height of powder inlet pipe are higher than impeller height, and fine powder separating pipe is connected with a fine powder treatment box；The fine powder treatment box
Inside it is equipped with an exhaust fan；The powder inlet pipe is connected by recovery tube with Ji Fenguanlu；The cyclone separator lower part passes through one
Auxiliary hose is connected with powder supply case.
The powder supply case is set in a control cabinet；Bottom is equipped with a vibrating disk in the control cabinet, and powder supply case is located at vibration
Above disk；Side box wall is equipped with several adapter tubes corresponding with spray gun on the powder supply case, and powder feeding hose is connected on adapter tube.
The elevator includes vertical rail, founds rail and is equipped with matched spray gun balladeur train, spray gun is set on spray gun balladeur train；
A driving device is equipped in the vertical rail, driving device is connected by tank chain with spray gun balladeur train.
The trip leaching hopper is equipped with several heating pipelines；The heating pipeline is connected with heat exchanger.
The trip leaching cleaning plant, sprinkling cleaning device, preceding drying tunnel device, spray equipment and rear drying tunnel device side are all
Equipped with maintenance ladder.
The beneficial effects of the present invention are:
It compared with prior art, can be by each device to needing to carry out spraying work using the automatic spraying equipment of structure of the invention
The metal works of work carry out cleaning treatment, powder spray and drying and processing, can be automatically performed all process steps of spray coating operations,
And in each process transition process, without shifting to metal works, waste of time is effectively avoided, and metal works are every
All it is the movement that do not stop by a device, guarantees metal works while carrying out each procedure all in movement, maximum journey
Guarantee the spray efficiency of metal works on degree, and multiple metal works can be hung on suspension conveyer chain simultaneously, in a metal
After workpiece completes a procedure, subsequent metal works will proceed immediately to keep automatic spraying equipment each in the process
It carves all in the processing that new metal works are carried out with corresponding process, automatic spraying equipment is enabled to remain efficient spray efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of an angle of automatic spraying equipment of the present invention；
Fig. 2 is the structural schematic diagram of another angle of automatic spraying equipment of the present invention；
Fig. 3 is the enlarged drawing in the portion A of Fig. 2；
Fig. 4 is the sectional view of the part of one of them of automatic spraying equipment of the present invention；
Fig. 5 is the sectional view of the part of another of automatic spraying equipment of the present invention；
Fig. 6 is the structural schematic diagram of sprinkling cleaning device；
Fig. 7 is the structural schematic diagram of first angle of spray equipment；
Fig. 8 is the structural schematic diagram of second angle of spray equipment；
Fig. 9 is the enlarged drawing in the portion B of Fig. 8；
Figure 10 is the structural schematic diagram of the third angle of spray equipment；
Figure 11 is the structural schematic diagram of the 4th angle of spray equipment；
Figure 12 is the enlarged drawing in the portion C of Figure 11.
Specific embodiment
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
Please refer to Fig. 1 to Figure 12, the present invention provides a kind of automatic spraying equipment, including suspension conveyer chain 1, several is supported in suspension
The stand 2 of 1 lower section of carrier chain is successively arranged trip leaching cleaning plant 3, spray cleaning dress along the conveying direction of suspension conveyer chain 1
Set 4, preceding drying tunnel device 5, spray equipment 6 and rear drying tunnel device 7；The sprinkling cleaning device 4, preceding drying tunnel device 5, spraying dress
Set 6 and rear drying tunnel device 7 be all equipped with feed track 8 corresponding with suspension conveyer chain 1, feed track 8 on each device and each
From inner space connect；The trip leaching cleaning plant 3 includes trip leaching hopper 9, and suspension conveyer chain 1 soaks hopper slot from trip
10 top of mouth is spread and mistake, and the cross section of trip leaching hopper 9 and 1 part of suspension conveyer chain being positioned above all is in wide at the top and narrow at the bottom
Shape；The spray equipment 6 is connected with a powder recovering device 11.
Several liquid circulation casees being distributed along 1 conveying direction of suspension conveyer chain are equipped with below the sprinkling cleaning device 4
12；The 4 downside inner wall of sprinkling cleaning device is equipped with circulating slot 13 corresponding with 12 position of liquid circulation case, and circulating slot 13 is in
Shape with wide top and narrow bottom；The circulating slot 13 is directly connected by circulation pipe 14 with liquid circulation case 12；The sprinkling cleaning device 4
The interior spray systems to match equipped with several and circulating slot 13；The spray system includes being distributed in sprinkling cleaning device side wall
Spray tube 15 on wall, spray tube 15 are equipped with several equally distributed spray apertures 16；Conveying on the sprinkling cleaning device 4
Road 8 is between spray tube 15；12 side of liquid circulation case is equipped with a coupled pipeline pump 17, and pipeline pump 17 is logical
The spray tube 15 for crossing the spray system of perfusion tube 18 corresponding thereto is connected.
The preceding drying tunnel device 5 includes preceding heating room 19, and rear drying tunnel device 7 heats room 20 after including；Room is heated before described
19 are all connected with a heater box 21 with rear heating room 20；The heater box 21 is connected with natural gas combustion engine, sets in heater box 21
There is blower, blower, which can burn natural gas combustion engine before the hot gas generated is delivered to, to be heated in room 19 and rear heating room 20.
The spray equipment 6 includes spraying box 22；The inner space of feed track 8 and spraying box 22 on the spraying box 22
It connects；Stand set on 22 side of spraying box is equipped with inductive probe 23；On the 22 front and rear sides outer wall of spraying box
Equipped with several equally distributed end slipways 24, connect inside end slipway 24 and spraying box 22；22 front and back of spraying box
Two sides are equipped with mutually symmetrical positioner；The 22 front and rear sides inner wall of spraying box is equipped with an organ expansion plate 25, organ
End slipway 24 is blocked and is sealed by expansion plate 25；The positioner includes elevator 26；The elevator 26 is equipped with several
The spray gun 27 to match with end slipway 24, the head of spray gun 27 pass through its corresponding end slipway 24 and enter spraying box 22
Interior, spray gun 27 is connected and fixed with organ expansion plate 25；The spray gun 27 is connected by powder feeding hose with powder supply case 28.
The 22 inner space bottom surface of spraying box is equipped with a collection powder tank 29；The collection powder tank 29 is by collection tube cell road 30 and supplies
28 side tank wall of powder case is connected；The powder recovering device 11 includes rack 31, and rack 31 is equipped with a cyclone separator 32；
It is fixed with driving motor in 32 top of cyclone separator, driving motor is connected with an impeller；On the cyclone separator 32
Portion be connected with fine powder separating pipe 33, highly be lower than fine powder separating pipe 33 powder inlet pipe 34, fine powder separating pipe 33, powder inlet pipe 34 all with
32 inner space of cyclone separator connects；The fine powder separating pipe 33 and the height of powder inlet pipe 34 are higher than impeller height, fine powder
Separating pipe 33 is connected with a fine powder treatment box 35；An exhaust fan is equipped in the fine powder treatment box 35；The powder inlet pipe 34 passes through
Recovery tube 36 is connected with collection tube cell road 30；32 lower part of cyclone separator is connected by an auxiliary hose with powder supply case 28
It connects.
The powder supply case 28 is set in a control cabinet 37；Bottom is equipped with a vibrating disk 38, powder supply case in the control cabinet 37
28 are located at 38 top of vibrating disk；Side box wall is equipped with several adapter tubes 39 corresponding with spray gun 27 on the powder supply case 28, and powder feeding is soft
Pipe is connected on adapter tube 39.
The elevator 26 includes vertical rail 40, founds rail 40 and is equipped with matched spray gun balladeur train 41, spray gun 27 is set to
On spray gun balladeur train 41；A driving device is equipped in the vertical rail 40, driving device is connected by tank chain 42 with spray gun balladeur train 41
It connects.
The trip leaching hopper 9 is equipped with several heating pipelines；The heating pipeline is connected with heat exchanger.
The trip leaching cleaning plant 3, sprinkling cleaning device 4, preceding drying tunnel device 5, spray equipment 6 and rear drying tunnel device 7
Side is all equipped with maintenance ladder 43.
Application method of the invention is as follows:
Before using automatic spraying equipment, it will first be put into for the inorganic agent of liquid to trip leaching hopper 9, then by clear water, pottery
The liquid such as agent, table adjustment are put into corresponding liquid circulation case 12.
And then staff can be hung metal works 44 to suspension conveyer chain 1 by hanger bracket, with suspension
Carrier chain 1 starts to convey under power device effect, and metal works move therewith, since trip leaching cleaning plant 3, spray are clear
Managing device 4, preceding drying tunnel device 5, spray equipment 6 and rear drying tunnel device 7 is successively divided along the conveying direction of suspension conveyer chain
Cloth, therefore metal works can swim leaching hopper 9 and position by trip leaching hopper 9 first under the drive of suspension conveyer chain 1
The cross section of square 1 part of suspension conveyer chain is all in shape with wide top and narrow bottom thereon, when metal works are by trip leaching hopper, gold
Metal work-pieces can then be moved down with suspension conveyer chain, be soaked in hopper 9 hence into trip, and processed dose fully wrapped around, hot at this time
Exchanger can then start to act on, and heat heating tube therewith, heat to inorganic agent, make the oil of inorganic agent and metal surface
The substances such as stain, iron rust are reacted, at the same swim leaching hopper 9 be mostly electrolytic zinc-coated steel sheet composition, when electrolytic zinc-coated steel sheet be powered when, by it is positive and negative from
The mode that son is exchanged with each other removes the floating rust of workpiece surface, and in derusting oil removal process, metal works are still as suspension conveys
Chain 1 is moved, and is finally moved and is removed trip leaching hopper 9 obliquely upward, metal works is effectively avoided to pass through vertical lift side
Formula enters the case where trip leaching hopper 9 influences degreasing and rust removal efficiency, while reducing the device that can be realized vertical lift, simplifies
Equipment, to effectively avoid since excessively easily there is a situation where problems for device.
In actual use, the quantity of spray system is not necessarily identical as the quantity of liquid circulation case 12, with liquid
The pipeline pump 17 that circulating box 12 is connected very likely connects two spray systems, even more, but each liquid circulation case
The sequence held in 12 is then clear water, table adjustment, vitrified agent, clear water, and preceding several liquid circulation casees and rear several liquid follow
Clear water can all be placed in ring case, therefore when metal works are after the inorganic agent degreasing and rust removal in trip leaching hopper 9, once into
Into sprinkling cleaning device, the spray apertures 16 of the spray tube 15 of the first spray system can then spray clear water, by surface of workpiece
The substances such as remaining inorganic agent rinse out, and the clear water spray by multiple tracks spray system, metal objects are thoroughly cleaned, immediately
The spray tube 15 of corresponding spray system spray table by spray apertures 16 and adjust, after table mediates reason, metal works then can
It being sprayed again by clear water after completing vitrification processing by the injection of vitrified agent, metal works are often moved to a spray system,
Spray system can then spray corresponding liquid, and whole process does not stop, and the efficiency of spray process is effectively ensured, and spray cleaning dress
4 downside inner walls are set equipped with circulating slot 13 corresponding with 12 position of liquid circulation case, circulating slot 13 is in shape with wide top and narrow bottom, ejection
Liquid can then fall naturally after being sprayed to surface of workpiece, under the guidance convergence of circulating slot 13, flow into circulation pipe 14
It is interior, it finally flows into liquid circulation slot 13, then under the action of pipeline pump, liquid is pumped from liquid circulation slot 13 again
Into perfusion tube 18, is finally sprayed from the spray apertures 16 of spray tube 15, be thusly-formed circulation, resource is made to be utilized effectively.
After metal works are removed out of sprinkling cleaning device 4, the preceding of drying tunnel device 5 adds before metal works can then enter
In hot cell 19, corresponding natural gas combustion engine brings into operation at this time, and the blower in heater box 21 also brings into operation, when natural gas fires
After the heat that burning machine generates is passed to heater box 21, before these heats will be delivered to by blower in heating room 19, thus right
Metal works before entering in heating room 19 are dried, and the distribution trajectory of the suspension conveyer chain 1 in preceding heating room 19 is in U
Type, and it is indirect by preceding heating room 19, but so that metal works is adequately dried by round-trip mode, guarantee to dry
Dry effect.
It, then can be under the drive of suspension conveyer chain 1 towards 22 side of spraying box after heating room 19 removes metal works in the past
To movement, when being moved to 22 front of spraying box, inductive probe 23 can then perceive mobile metal works at the first time, will be golden
Data such as the volume and movement speed of metal work-pieces etc. can be fed back on the central control system of automatic spraying equipment, and spray gun 27 is then at this time
Corresponding height can be automatically adjusted out according to these data, and the height of spray gun 27 is adjusted by spray gun balladeur train 41,
Driving device in elevator 26 then can drive spray gun balladeur train 41 to move up and down along the track of vertical rail 40 by tank chain 42, rise
Drop machine belongs to market usual means, and the driving device used is mostly multistage hydraulic cylinder, and the presence of tank chain 42 can
Protection powder feeding hose will not be folded when spray gun 27 moves up and down, thus guarantee uniformity when spray gun 27 goes out powder, and organ
Expansion plate 25 can be realized flexible by the ripple of itself, will not cause to limit to the movement of spray gun 27, in organ expansion plate
Under the blocking of 25 pairs of end slipways 24, it can effectively avoid the powder sprayed from the spray gun 27 on 24 opposite of end slipway from longitudinal cunning
Road 24 flies out the wasting situation of spraying box, while can effectively avoid the case where powder is flown upward in the workshop of spraying, works as spray
When rifle 27 is moved to corresponding height, spray gun 27 obtains air pressure under the cooperation of corresponding compressed air source unit, powder is sprayed, with powder
End sprays, and powder will be adhered into the surface of workpiece in spraying box 22.
And then, surface adhesion have the metal works of powder then can after suspension conveyer chain 1 enters drying tunnel device, at this time
The heater box 21 matched with rear heating room 20, equally can be defeated by the heat of natural gas combustion engine by the blower in heater box 21
It send to rear heating room 20, the metal works in room 20 are heated after entering would be at the environment of a high temperature, this moment metal
The powder of workpiece surface can then melt, and be adhere tightly to surface of workpiece, so that the work of powder spray is really completed,
After heat the same U-shaped distribution of indoor suspension conveyer chain 1, so that powder is sufficiently melted and be attached to surface of workpiece,
The quality for guaranteeing powder spray, when metal works from after drying tunnel device 7 in remove after, staff can convey it from suspension
It is removed on chain 1, carries out centralized collection, in actual use, suspension is not only a metal work on suspension conveyer chain 1
Part, but multiple equally distributed metal works, therefore when automatic spraying equipment brings into operation, continual it can complete one
The spray coating operations of each and every one metal works, and period is not necessarily to carry out the transfer work of metal works.
In summary it is found that the present invention can be by each device to needing the metal works for carrying out spray coating operations to clean
Processing, powder spray and drying and processing, can be automatically performed all process steps of spray coating operations, and in each process transition process
In, without shifting to metal works, waste of time is effectively avoided, and metal works one device of every process is all not stop
Pause and move, guarantees that metal works, all in movement, guarantee the spray of metal works while carrying out each procedure to the full extent
Efficiency is applied, and multiple metal works can be hung on suspension conveyer chain 1 simultaneously, after a metal works complete a procedure,
Subsequent metal works will proceed immediately to make automatic spraying equipment per a moment all to new metal works in the process
The processing for carrying out corresponding process enables automatic spraying equipment remain efficient spray efficiency.
After the powder in powder supply case 28 is sprayed from spray gun, organ expansion plate 25 can then be obstructed powder in spraying box 22
Interior, these powder can then sink automatically, fall in the collection powder tank 29 of bottom in spraying box 22, at this time the drive in cyclone separator 32
Dynamic motor then will drive impeller rotation, as impeller rotates, suction can then be generated inside cyclone separator 32, at the same time, carefully
Exhaust fan in powder treatment box 35 is run therewith, and fine powder treatment box 35 equally generates suction, is made in the suction of cyclone separator 32
Under, the powder concentrated in powder tank 29 originally can be sucked into collection tube cell road 30, be entered followed by recovery tube 36
It into powder inlet pipe 34, then goes through in 32 top of cyclone separator, the powder entered in 32 top of cyclone separator can be same
When by cyclone separator 32 suction and fine powder treatment box 35 suction traction, therefore fine powder lighter in powder then can
It is sucked into fine powder processor 0 by fine powder separating pipe 33, and the larger heavier available powder of remainder particulate can then fall and be inhaled
Enter to 32 lower part of cyclone separator, and under gas conveying, is entered in powder supply case 28 by auxiliary hose, then sprayed again
Rifle 27 utilizes, and forms circulation, the case where powder resource is reasonably and effectively used, is not in waste is effectively ensured, and set
Vibrating disk 38 in 28 lower section of powder supply case then can guarantee that the powder in powder supply case blocking will not condense by vibration force, guarantee powder
Atomizing effect when being sprayed from spray gun.
Trip leaching cleaning plant 3, sprinkling cleaning device 4, preceding drying tunnel device 5, spray equipment 6 and rear 7 side of drying tunnel device
It is all equipped with maintenance ladder 43, the presence of maintenance ladder 43 enters in each device convenient for staff repairs work.
Claims (9)
1. a kind of automatic spraying equipment, including suspension conveyer chain, several stands being supported in below suspension conveyer chain, feature exists
In: trip leaching cleaning plant, sprinkling cleaning device, preceding drying tunnel device, spraying are successively arranged along the conveying direction of suspension conveyer chain
Device and rear drying tunnel device；The sprinkling cleaning device, preceding drying tunnel device, spray equipment and rear drying tunnel device be all equipped with
The corresponding feed track of suspension conveyer chain, the feed track on each device connect with respective inner space；The trip leaching is clear
Managing device includes that hopper is soaked in trip, and suspension conveyer chain is spread and mistake above trip leaching hopper notch, and trip is soaked hopper and is located at
The cross section of suspension conveyer chain part above it is all in shape with wide top and narrow bottom；The spray equipment is connected with Powder Recovery dress
It sets.
2. a kind of automatic spraying equipment according to claim 1, it is characterised in that: be equipped with below the sprinkling cleaning device
Several liquid circulation casees being distributed along suspension conveyer chain conveying direction；Sprinkling cleaning device downside inner wall is equipped with and liquid
The corresponding circulating slot in circulating box position, circulating slot are in shape with wide top and narrow bottom；The circulating slot directly passes through with liquid circulation case to follow
Endless tube is connected；Equipped with several spray systems to match with circulating slot in the sprinkling cleaning device；The spray system packet
The spray tube being distributed on sprinkling cleaning device side wall inner wall is included, spray tube is equipped with several equally distributed spray apertures；It is described
Feed track on sprinkling cleaning device is between spray tube；Liquid circulation case side is equipped with a coupled pipeline
Pump, the spray tube of spray system of the pipeline pump by perfusion tube corresponding thereto are connected.
3. a kind of automatic spraying equipment according to claim 1, it is characterised in that: the preceding drying tunnel device includes preceding heating
Room, rear drying tunnel device heat room after including；Heating room and rear heating room are all connected with a heater box before described；The heater box connects
It is connected to natural gas combustion engine, blower is equipped in heater box, before the hot gas that blower can generate natural gas combustion engine burning is delivered to
It heats room and rear heating is indoor.
4. a kind of automatic spraying equipment according to claim 1, it is characterised in that: the spray equipment includes spraying box；
The inner space of feed track and spraying box on the spraying box connects；Stand set on the spraying box side is equipped with sense
It should pop one's head in；Spraying box front and rear sides outer wall is equipped with several equally distributed end slipways, in end slipway and spraying box
Portion connects；The spraying box front and rear sides are equipped with mutually symmetrical positioner；Spraying box front and rear sides inner wall is laid with
There is an organ expansion plate, end slipway is blocked and sealed by organ expansion plate；The positioner includes elevator；The elevator
Several spray guns to match with end slipway are equipped with, the head of spray gun passes through its corresponding end slipway and enters spraying box
Interior, spray gun is connected and fixed with organ expansion plate；The spray gun is connected by powder feeding hose with powder supply case.
5. a kind of automatic spraying equipment according to claim 4, it is characterised in that: spraying box inner space bottom surface is set
There is a collection powder tank；The collection powder tank is connected by Ji Fenguanlu with powder supply case side tank wall；The powder recovering device includes
Rack, rack are equipped with a cyclone separator；It is fixed with driving motor in the cyclone separator top, driving motor is connected with
One impeller；The powder inlet pipe that the cyclone separator top is connected with fine powder separating pipe, is highly lower than fine powder separating pipe, fine powder separation
Pipe, powder inlet pipe all connect with cyclone separator inner space；It is high that the fine powder separating pipe and the height of powder inlet pipe are higher than impeller
Degree, fine powder separating pipe are connected with a fine powder treatment box；An exhaust fan is equipped in the fine powder treatment box；The powder inlet pipe passes through back
Closed tube is connected with Ji Fenguanlu；The cyclone separator lower part is connected by an auxiliary hose with powder supply case.
6. a kind of automatic spraying equipment according to claim 4, it is characterised in that: the powder supply case is set to a control cabinet
It is interior；Bottom is equipped with a vibrating disk in the control cabinet, and powder supply case is located above vibrating disk；If side box wall is equipped on the powder supply case
Adapter tube corresponding with spray gun is done, powder feeding hose is connected on adapter tube.
7. a kind of automatic spraying equipment according to claim 1, it is characterised in that: the elevator includes vertical rail, founds rail
It is equipped with matched spray gun balladeur train, spray gun is set on spray gun balladeur train；A driving device, driving dress are equipped in the vertical rail
It sets and is connected by tank chain with spray gun balladeur train.
8. a kind of automatic spraying equipment according to claim 1, it is characterised in that: the trip leaching hopper is equipped with several
Heat pipeline；The heating pipeline is connected with heat exchanger.
9. a kind of automatic spraying equipment according to claim 1, it is characterised in that: the trip leaching cleaning plant, spray are clear
Reason device, preceding drying tunnel device, spray equipment and rear drying tunnel device side are all equipped with maintenance ladder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811558033.2A CN109395947A (en) | 2018-12-19 | 2018-12-19 | A kind of automatic spraying equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811558033.2A CN109395947A (en) | 2018-12-19 | 2018-12-19 | A kind of automatic spraying equipment |
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| CN109395947A true CN109395947A (en) | 2019-03-01 |
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ID=65460010
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811558033.2A Pending CN109395947A (en) | 2018-12-19 | 2018-12-19 | A kind of automatic spraying equipment |
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| CN109332057A (en) * | 2018-12-19 | 2019-02-15 | 浙江大学台州研究院 | A kind of spray equipment that powder is recyclable |
| CN110216780A (en) * | 2019-06-10 | 2019-09-10 | 温州翔宇教育科技有限公司 | A kind of powder spraying apparatus and its application method of enamel work pieces process |
| CN110252571A (en) * | 2019-07-15 | 2019-09-20 | 诸暨高宗自动化科技有限公司 | A kind of propeller derusting painting installation of civilian ship |
| CN110270462A (en) * | 2019-08-01 | 2019-09-24 | 湖南星沙机床设备有限公司 | A kind of finishing system of section steel manufacture crane subsidiary arm |
| CN110355035A (en) * | 2019-06-30 | 2019-10-22 | 徐州德坤电气科技有限公司 | A kind of rack connecting rod sprays the application method of drying production system automatically |
| CN110508458A (en) * | 2019-07-17 | 2019-11-29 | 浙江巨星工具有限公司 | Device for claying knife knife face external coating |
| CN111455397A (en) * | 2020-04-10 | 2020-07-28 | 国琳(天津)科技有限公司 | Steel pipe soaks formula cleaning line of swimming |
| CN114440604A (en) * | 2022-01-29 | 2022-05-06 | 广州Jfe钢板有限公司 | Baking oven and baking equipment |
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| CN109332057A (en) * | 2018-12-19 | 2019-02-15 | 浙江大学台州研究院 | A kind of spray equipment that powder is recyclable |
| CN110216780A (en) * | 2019-06-10 | 2019-09-10 | 温州翔宇教育科技有限公司 | A kind of powder spraying apparatus and its application method of enamel work pieces process |
| CN110355035A (en) * | 2019-06-30 | 2019-10-22 | 徐州德坤电气科技有限公司 | A kind of rack connecting rod sprays the application method of drying production system automatically |
| CN110355035B (en) * | 2019-06-30 | 2020-12-15 | 浩德重工科技(江苏)有限公司 | Use method of automatic spraying and drying production system for net rack connecting rod |
| CN110252571A (en) * | 2019-07-15 | 2019-09-20 | 诸暨高宗自动化科技有限公司 | A kind of propeller derusting painting installation of civilian ship |
| CN110508458A (en) * | 2019-07-17 | 2019-11-29 | 浙江巨星工具有限公司 | Device for claying knife knife face external coating |
| CN110270462A (en) * | 2019-08-01 | 2019-09-24 | 湖南星沙机床设备有限公司 | A kind of finishing system of section steel manufacture crane subsidiary arm |
| CN110270462B (en) * | 2019-08-01 | 2024-03-22 | 湖南星沙机床设备有限公司 | Coating system for manufacturing crane auxiliary arm by section steel |
| CN111455397A (en) * | 2020-04-10 | 2020-07-28 | 国琳(天津)科技有限公司 | Steel pipe soaks formula cleaning line of swimming |
| CN114440604A (en) * | 2022-01-29 | 2022-05-06 | 广州Jfe钢板有限公司 | Baking oven and baking equipment |
| CN114440604B (en) * | 2022-01-29 | 2023-07-21 | 广州Jfe钢板有限公司 | Baking oven and baking equipment |
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