CN111455397A - Steel pipe immersion cleaning line - Google Patents

Steel pipe immersion cleaning line Download PDF

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Publication number
CN111455397A
CN111455397A CN202010277957.6A CN202010277957A CN111455397A CN 111455397 A CN111455397 A CN 111455397A CN 202010277957 A CN202010277957 A CN 202010277957A CN 111455397 A CN111455397 A CN 111455397A
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steel pipe
conveying
pool
liquid medicine
conveying device
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周庆念
叶剑华
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Guolin Tianjin Technology Co ltd
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Guolin Tianjin Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G3/00Apparatus for cleaning or pickling metallic material
    • C23G3/04Apparatus for cleaning or pickling metallic material for cleaning pipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/10Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
    • B05D3/102Pretreatment of metallic substrates

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

本发明属于钢管加工技术领域,尤其为钢管浸游式清洗线,包括两条平行分布的输送装置,两个所述输送装置之间设有若干个药液池,若干个所述药液池依钢管的清洗顺序沿输送装置的传送方向依次分布,所述输送装置的前端设有用于挂置钢管的钢管上挂台,所述输送装置的尾端设有用于卸下钢管的钢管脱料台;在进入多个药液池之后,钢管被清洗烘干后,输送钢管脱料台处,由工作人员依次将挂置在挂具的钢管取下来,工作时输送装置不停的工作,故上挂和下件也是不停的工作,可以有效的节省人工等待时间,增加产能,并且在清洗过程中,整个钢管完全是沉浸在药液的液面以下,可以充分的对钢管的内外壁进行清洗,以使钢管后期的喷涂附着力好。

Figure 202010277957

The invention belongs to the technical field of steel pipe processing, in particular to a steel pipe immersion type cleaning line, comprising two parallelly distributed conveying devices, a plurality of liquid medicine pools are arranged between the two conveying devices, and the several said liquid medicine pools are arranged according to The cleaning sequence of the steel pipes is sequentially distributed along the conveying direction of the conveying device. The front end of the conveying device is provided with a steel pipe hanging table for hanging the steel pipe, and the rear end of the conveying device is provided with a steel pipe stripping table for unloading the steel pipe; After entering multiple chemical liquid pools, after the steel pipes are cleaned and dried, the steel pipes are removed from the conveying steel pipe unloading table by the staff in turn. And the next part is also working non-stop, which can effectively save labor waiting time and increase production capacity. During the cleaning process, the entire steel pipe is completely immersed under the liquid level of the liquid medicine, which can fully clean the inner and outer walls of the steel pipe. In order to make the spraying adhesion of the steel pipe in the later stage good.

Figure 202010277957

Description

钢管浸游式清洗线Steel pipe immersion cleaning line

技术领域technical field

本发明属于钢管加工技术领域,具体涉及钢管浸游式清洗线。The invention belongs to the technical field of steel pipe processing, and in particular relates to a steel pipe immersion type cleaning line.

背景技术Background technique

粉末喷涂是用喷粉设备(静电喷塑机)把粉末涂料喷涂到工件的表面,在静电作用下,粉末会均匀的吸附于工件表面,形成粉状的涂层;粉状涂层经过高温烘烤流平固化,变成效果各异(粉末涂料的不同种类效果)的最终涂层;粉末喷涂的喷涂效果在机械强度、附着力、耐腐蚀、耐老化等方面优于喷漆工艺,成本也在同效果的喷漆之下,钢管进行粉末喷涂前的处理,提高附着力。Powder spraying is to use powder spraying equipment (electrostatic spraying machine) to spray powder coating on the surface of the workpiece. Under the action of static electricity, the powder will be uniformly adsorbed on the surface of the workpiece to form a powder coating; Baking and leveling curing, it becomes the final coating with different effects (different types of powder coatings); the spraying effect of powder spraying is superior to the spraying process in terms of mechanical strength, adhesion, corrosion resistance, aging resistance, etc., and the cost is also Under the same effect of spray painting, the steel pipe is treated before powder spraying to improve the adhesion.

现有技术是漕浸式或者钢管立式的,漕浸式的缺点,抓起钢管放到A水槽,再拿出来进入B水槽,再拿出进入C水槽等等,相对而言较为费时费力,必须等前面的钢管拿走以后才能处理后面钢管,钢管立式喷淋缺点,这个生产线是把钢管竖起来进行喷淋处理,钢管内壁可能处理不到,造成后期喷涂附着力差。The existing technology is the water immersion type or the steel pipe vertical type. The disadvantage of the water immersion type is to grab the steel pipe and put it in the A water tank, then take it out into the B water tank, and then take it out into the C water tank, etc., which is relatively time-consuming and labor-intensive. It is necessary to wait for the front steel pipe to be taken away before the rear steel pipe can be treated. The vertical spraying of the steel pipe is disadvantageous. This production line is to erect the steel pipe for spray treatment. The inner wall of the steel pipe may not be treated, resulting in poor adhesion of the later spraying.

发明内容SUMMARY OF THE INVENTION

为解决上述背景技术中提出的问题。本发明提供了钢管浸游式清洗线,具有对现有的生产线进行整合,整个过程不需要再进行干预,根据钢管在每个水槽需要浸润的时间,设定好传送带速度,可以持续工作,比漕浸式省时、省力的特点。In order to solve the problems raised in the above background art. The invention provides a steel pipe immersion cleaning line, which integrates the existing production line, and does not need to be intervened in the whole process. The water immersion type is time-saving and labor-saving.

为实现上述目的,本发明提供如下技术方案:钢管浸游式清洗线,包括两条平行分布的输送装置,两个所述输送装置之间设有若干个药液池,若干个所述药液池依钢管的清洗顺序沿输送装置的传送方向依次分布,所述输送装置的前端设有用于挂置钢管的钢管上挂台,所述输送装置的尾端设有用于卸下钢管的钢管脱料台,所述输送装置上靠近所述钢管脱料台的一端设有用于驱动输送装置的驱动装置,所述驱动装置与外部电源电性连接,所述输送装置包括承载架和设置于所述承载架底部的若干个立柱,所述立柱垂直于地面固定,所述承载架焊接固定在所述立柱的顶部,所述承载架上搭设固定有输送架,所述输送架的外侧传动连接有输送链,所述输送链通过所述驱动装置驱动传动,且两个所述输送链同步输送,所述输送链的下方设有若干个挂具,所述挂具与所述输送链可拆卸连接,所述挂具上设有若干个挂钩,所述挂钩与所述挂具固定连接。In order to achieve the above purpose, the present invention provides the following technical solutions: a steel pipe immersion cleaning line, including two parallelly distributed conveying devices, a number of medicinal liquid pools are arranged between the two conveying devices, and a number of the medicinal solution The pools are sequentially distributed along the conveying direction of the conveying device according to the cleaning sequence of the steel pipes. The front end of the conveying device is provided with a steel pipe hanging platform for hanging the steel pipe, and the tail end of the conveying device is provided with a steel pipe stripper for unloading the steel pipe. The conveying device is provided with a drive device for driving the conveying device at one end of the conveying device close to the steel pipe stripping platform, the drive device is electrically connected with an external power source, and the conveying device includes a carrying frame and a Several vertical columns at the bottom of the frame, the vertical columns are fixed perpendicular to the ground, the carrier frame is welded and fixed on the top of the vertical column, a conveyor frame is erected and fixed on the carrier frame, and a conveyor chain is connected to the outer side of the conveyor frame. , the conveyor chain is driven and transmitted by the driving device, and the two conveyor chains are conveyed synchronously. There are several hangers under the conveyor chains, and the hangers are detachably connected to the conveyor chain, so The hanger is provided with a plurality of hooks, and the hooks are fixedly connected with the hanger.

优选的,若干个所述挂具等距分布在所述输送链上,相邻两个所述挂具的间距为二十到三十厘米,所述挂具与所述输送链卡合固定。Preferably, a plurality of the hangers are equally spaced on the conveyor chain, the distance between two adjacent hangers is 20 to 30 cm, and the hangers are engaged with the conveyor chain and fixed.

优选的,所述挂钩的数量为一到五个,且所述挂钩之间等距分布。Preferably, the number of the hooks is one to five, and the hooks are equally spaced.

优选的,所述药液池为斗形池,所述药液池沿所述输送装置输送方向具有倾斜的池壁。Preferably, the medicinal solution pool is a bucket-shaped pool, and the medicinal solution pool has an inclined pool wall along the conveying direction of the conveying device.

优选的,所述输送架包括与承载架平行分布的凸出部以及与药液池对应的凹陷部,所述凹陷部与所述药液池的内壁平行分布。Preferably, the conveying frame includes a protruding part distributed in parallel with the carrying frame and a concave part corresponding to the liquid medicine pool, and the concave part is distributed in parallel with the inner wall of the liquid medicine pool.

优选的,所述挂具的长度大于凹陷部距离液面的距离,且小于凹陷部距离所述药液池池底的距离,以使所述挂钩上的钢管完全浸泡在液面下。Preferably, the length of the hanger is greater than the distance between the recessed portion and the liquid surface, and less than the distance between the recessed portion and the bottom of the liquid medicine pool, so that the steel pipe on the hook is completely immersed under the liquid surface.

优选的,所述药液池的两侧设有观察踏台,所述观察踏台与若干个所述药液池的长度相同,所述观察踏台与所述立柱固定连接。Preferably, observation platforms are provided on both sides of the medicinal solution pool, the observation platform has the same length as several of the medicinal solution pools, and the observation platform is fixedly connected to the upright column.

优选的,所述驱动装置包括驱动电机和传动机构,所述驱动电机固定于所述承载架的底部,且所述驱动电机与外部电源电性连接,所述驱动电机的输出轴传动连接所述传动机构,并通过所述传动机构与所述输送链传动连接。Preferably, the drive device includes a drive motor and a transmission mechanism, the drive motor is fixed on the bottom of the carrier, the drive motor is electrically connected to an external power source, and the output shaft of the drive motor is drive-connected to the The transmission mechanism is connected with the conveyor chain through the transmission mechanism.

优选的,所述药液池上设有电加热器以及超声波清洗机构,所述电加热器和超声波清洗机构均与所述药液池固定连接,且均与外部电源电性连接。Preferably, an electric heater and an ultrasonic cleaning mechanism are provided on the liquid medicine pool, and both the electric heater and the ultrasonic cleaning mechanism are fixedly connected to the liquid medicine pool and are electrically connected to an external power source.

优选的,所述承载架上安装有排风扇,所述排风扇与所述承载架固定连接,所述承载架上安装有单片机控制器,所述单片机控制器与输送装置、驱动装置信号连接。Preferably, an exhaust fan is installed on the carrier, the exhaust fan is fixedly connected to the carrier, a single-chip controller is installed on the carrier, and the single-chip controller is signally connected to the conveying device and the driving device.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

本发明中,通过设置两个同步工作的输送装置,在工作时,将摆放在钢管上挂台上的若干个挂置钢管依次放置在挂具的挂钩上,此时输送链在驱动装置的带动下,缓慢的输送,带动下方的挂具移动,挂具会顺着具有凹陷部的输送架依次沉入到药液池内,置于药液液面以下,充分与药液接触后,从药液池的另一端输送上来,然后再进入下一个药液池内,如此往复,在进入多个药液池之后,钢管被清洗烘干后,输送钢管脱料台处,由工作人员依次将挂置在挂具的钢管取下来,工作时输送装置不停的工作,故上挂和下件也是不停的工作,可以有效的节省人工等待时间,增加产能,并且在清洗过程中,整个钢管完全是沉浸在药液的液面以下,可以充分的对钢管的内外壁进行清洗,以使钢管后期的喷涂附着力好。In the present invention, by setting two conveying devices that work synchronously, during operation, several hanging steel pipes placed on the hanging platform of the steel pipe are placed on the hooks of the hanging device in turn. At this time, the conveying chain is in the driving device. Driven, convey slowly, and drive the hanger below to move, the hanger will sink into the liquid medicine pool along the conveying frame with the concave part in turn, and place it below the liquid level of the liquid medicine. The other end of the liquid pool is transported up, and then enters the next liquid medicine pool, and so on. When the steel pipe of the hanger is removed, the conveying device keeps working, so the upper hanging and the lower part are also working continuously, which can effectively save the labor waiting time and increase the production capacity, and during the cleaning process, the entire steel pipe is completely Immersion below the liquid level of the liquid medicine can fully clean the inner and outer walls of the steel pipe, so that the spraying adhesion of the steel pipe in the later stage is good.

附图说明Description of drawings

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明的侧视结构示意图;Fig. 2 is the side view structure schematic diagram of the present invention;

图3为本发明的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the present invention;

图4为本发明的局部放大结构示意图。FIG. 4 is a schematic diagram of a partially enlarged structure of the present invention.

图中:100、钢管;1、输送装置;11、立柱;12、承载架;13、输送架; 131、凸出部;132、凹陷部;14、输送链;15、观察踏台;2、药液池;3、钢管上挂台;4、钢管脱料台;5、驱动装置;51、驱动电机;52、传动机构; 6、挂具;61、挂钩。In the figure: 100, steel pipe; 1, conveying device; 11, column; 12, carrying frame; 13, conveying frame; 131, protruding part; 132, concave part; 14, conveying chain; 15, observation platform; 2, medicine Liquid pool; 3. Steel pipe hanging table; 4. Steel pipe unloading table; 5. Driving device; 51. Driving motor; 52. Transmission mechanism; 6. Hanging tool; 61. Hook.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

请参阅图1-4,本发明提供以下技术方案:钢管浸游式清洗线,包括两条平行分布的输送装置1,两个输送装置1之间设有若干个药液池2,若干个药液池2依钢管100的清洗顺序沿输送装置1的传送方向依次分布,输送装置1 的前端设有用于挂置钢管100的钢管上挂台3,输送装置1的尾端设有用于卸下钢管100的钢管脱料台4,输送装置1上靠近钢管脱料台4的一端设有用于驱动输送装置1的驱动装置5,驱动装置5与外部电源电性连接,输送装置1包括承载架12和设置于承载架12底部的若干个立柱11,立柱11垂直于地面固定,承载架12焊接固定在立柱11的顶部,承载架12上搭设固定有输送架 13,输送架13的外侧传动连接有输送链14,输送链14通过驱动装置5驱动传动,且两个输送链14同步输送,输送链14的下方设有若干个挂具6,挂具 6与输送链14可拆卸连接,挂具6上设有若干个挂钩61,挂钩61与挂具6 固定连接。Please refer to FIGS. 1-4, the present invention provides the following technical solutions: a steel pipe immersion cleaning line, including two parallelly distributed conveying devices 1, a number of liquid medicine pools 2 are arranged between the two conveying devices 1, and several medicine liquid pools 2 are arranged between the two conveying devices 1 The liquid pool 2 is sequentially distributed along the conveying direction of the conveying device 1 according to the cleaning sequence of the steel pipes 100. The front end of the conveying device 1 is provided with a steel pipe hanging platform 3 for hanging the steel pipes 100, and the rear end of the conveying device 1 is provided with a steel pipe for unloading the steel pipe 100 steel pipe stripping table 4, the end of the conveying device 1 close to the steel pipe stripping table 4 is provided with a driving device 5 for driving the conveying device 1, the driving device 5 is electrically connected with an external power source, and the conveying device 1 includes a carrier frame 12 and A plurality of uprights 11 are arranged at the bottom of the carrier 12. The uprights 11 are fixed perpendicular to the ground. The carrier 12 is welded and fixed on the top of the upright 11. The chain 14 and the conveyor chain 14 are driven and transmitted by the driving device 5, and the two conveyor chains 14 are conveyed synchronously. There are several hangers 6 under the conveyor chains 14, and the hangers 6 are detachably connected to the conveyor chain 14. Several hooks 61 are provided, and the hooks 61 are fixedly connected with the hanger 6 .

本实施例中,包括两条平行分布的输送装置1,两个输送装置1之间设有若干个药液池2,若干个药液池2依钢管100的清洗顺序沿输送装置1的传送方向依次分布,输送链14的下方设有若干个挂具6,通过设置两个同步工作的输送装置1,在工作时,由工作人员站在钢管上挂台3上,通过人工悬挂的方式,将摆放在钢管上挂台3上的若干个挂置钢管100依次放置在挂具6的挂钩61上,此时输送链14在驱动装置5的带动下,缓慢的输送,带动下方的挂具6移动,挂具6会顺着具有凹陷部132的输送架13依次沉入到药液池 2内,置于药液液面以下,充分与药液接触后,从药液池2的另一端输送上来,然后再进入下一个药液池2内,如此往复,在进入多个药液池2之后,钢管 100被清洗烘干后,输送钢管脱料台4处,由工作人员依次将挂置在挂具6的钢管100取下来,工作时输送装置1不停的工作,故上挂和下件也是不停的工作,可以有效的节省人工等待时间,增加产能,并且在清洗过程中,整个钢管100完全是沉浸在药液的液面以下,可以充分的对钢管100的内外壁进行清洗,以使钢管100后期的喷涂附着力好。In this embodiment, there are two conveying devices 1 distributed in parallel, and several liquid medicine pools 2 are arranged between the two conveying devices 1 . Distributed in sequence, there are several hangers 6 below the conveyor chain 14. By setting up two conveyor devices 1 that work synchronously, during work, the staff stands on the hanging platform 3 on the steel pipe, and manually hangs them. Several hanging steel pipes 100 placed on the hanging platform 3 on the steel pipe are placed on the hooks 61 of the hanger 6 in turn. At this time, the conveyor chain 14 is driven by the driving device 5, and conveys slowly, driving the lower hanger 6. When moving, the hanger 6 will sink into the liquid medicine pool 2 along the conveying frame 13 with the recessed part 132 in turn, and place it below the liquid medicine liquid level. Come up, and then enter the next liquid medicine pool 2, and so on and so forth, after entering a plurality of liquid medicine pools 2, after the steel pipe 100 is cleaned and dried, the steel pipe 100 is transported to 4 unloading tables, and the staff will hang it in sequence. The steel pipe 100 of the hanger 6 is removed, and the conveying device 1 works continuously during operation, so the upper and lower parts also work continuously, which can effectively save labor waiting time, increase production capacity, and during the cleaning process, the entire steel pipe The 100 is completely immersed below the liquid level of the liquid medicine, which can fully clean the inner and outer walls of the steel pipe 100, so that the spraying adhesion of the steel pipe 100 in the later stage is good.

具体的,若干个挂具6等距分布在输送链14上,相邻两个挂具6的间距为二十到三十厘米,挂具6与输送链14卡合固定,挂钩61的数量为一到五个,且挂钩61之间等距分布,通过设置带有挂钩61的挂具6,在使用时,可以向挂具6上悬挂多个钢管100,从而在工作时,能够对悬挂在挂具6上的钢管100依次进行清洗。Specifically, several hangers 6 are equally spaced on the conveyor chain 14, and the distance between two adjacent hangers 6 is 20 to 30 centimeters. One to five, and the hooks 61 are equidistantly distributed. By setting the hanger 6 with the hooks 61, a plurality of steel pipes 100 can be hung on the hanger 6 during use, so that when working, it is possible to The steel pipes 100 on the hanger 6 are cleaned sequentially.

具体的,药液池2为斗形池,药液池2沿输送装置1输送方向具有倾斜的池壁,输送架13包括与承载架12平行分布的凸出部131以及与药液池2 对应的凹陷部132,凹陷部132与药液池2的内壁平行分布,当悬挂在输送链 14下方的挂具6在输送架13上移动时,可以顺着轨迹移动,顺畅的出入药液池2,使整个生产线更加流畅。Specifically, the liquid medicine pool 2 is a bucket-shaped pool, and the liquid medicine pool 2 has an inclined pool wall along the conveying direction of the conveying device 1 . The concave part 132 is distributed parallel to the inner wall of the liquid medicine pool 2. When the hanger 6 suspended under the conveyor chain 14 moves on the conveying frame 13, it can move along the track and enter and exit the liquid medicine pool 2 smoothly. , to make the whole production line smoother.

具体的,挂具6的长度大于凹陷部132距离液面的距离,且小于凹陷部 132距离药液池2池底的距离,以使挂钩61上的钢管100完全浸泡在液面下,在清洗过程中,整个钢管100完全是沉浸在药液的液面以下,可以充分的对钢管100的内外壁进行清洗,以使钢管100后期的喷涂附着力好。Specifically, the length of the hanger 6 is greater than the distance between the recessed portion 132 and the liquid surface, and is smaller than the distance between the recessed portion 132 and the bottom of the liquid medicine pool 2, so that the steel pipe 100 on the hook 61 is completely immersed under the liquid surface. During the process, the entire steel pipe 100 is completely immersed below the liquid level of the liquid medicine, so that the inner and outer walls of the steel pipe 100 can be sufficiently cleaned, so that the spraying adhesion of the steel pipe 100 in the later stage is good.

具体的,药液池2的两侧设有观察踏台15,观察踏台15与若干个药液池 2的长度相同,观察踏台15与立柱11固定连接,通过设置观察踏台15,方便工作人员在药液池2的两侧巡察,观看钢管100的清洗情况。Specifically, observation platforms 15 are provided on both sides of the medicinal solution pool 2. The observation platform 15 is the same length as several medicinal solution pools 2. The observation platform 15 is fixedly connected with the upright column 11. Check both sides of the liquid pool 2 to watch the cleaning of the steel pipe 100 .

具体的,驱动装置5包括驱动电机51和传动机构52,驱动电机51固定于承载架12的底部,且驱动电机51与外部电源电性连接,驱动电机51的输出轴传动连接传动机构52,并通过传动机构52与输送链14传动连接,驱动电机51通过皮带式或者齿轮式的传动机构52带动输送链14传动,带动两组输送链14同步运动。Specifically, the driving device 5 includes a driving motor 51 and a transmission mechanism 52. The driving motor 51 is fixed on the bottom of the carrier frame 12, and the driving motor 51 is electrically connected to an external power source. The output shaft of the driving motor 51 is connected to the transmission mechanism 52 by driving, and The transmission mechanism 52 is connected to the conveyor chain 14 through a transmission, and the drive motor 51 drives the conveyor chain 14 to drive through the belt-type or gear-type transmission mechanism 52 to drive the two groups of conveyor chains 14 to move synchronously.

具体的,药液池2上设有电加热器以及超声波清洗机构,电加热器和超声波清洗机构均与药液池2固定连接,且均与外部电源电性连接,通过设置电机热器,可以对湿润的钢管100进行烘干,或者加热药液的温度,从而提高药液的活性,与超声波清洗机构配合,清洗效果更好。Specifically, the liquid medicine pool 2 is provided with an electric heater and an ultrasonic cleaning mechanism. Both the electric heater and the ultrasonic cleaning mechanism are fixedly connected to the liquid medicine pool 2 and are electrically connected to the external power supply. Drying the wet steel pipe 100, or heating the temperature of the liquid medicine, thereby improving the activity of the liquid medicine, and cooperating with the ultrasonic cleaning mechanism, the cleaning effect is better.

具体的,承载架12上安装有排风扇,排风扇与承载架12固定连接,承载架12上安装有单片机控制器,单片机控制器与输送装置1、驱动装置5信号连接,单片机控制器能够控制清洗线的输送装置1的移动及停止;药液池2 内药液的加热;超声波以及排风扇的控制。Specifically, an exhaust fan is installed on the carrier frame 12, the exhaust fan is fixedly connected with the carrier frame 12, a single-chip controller is installed on the carrier frame 12, and the single-chip controller is connected with the conveying device 1 and the driving device 5 by signals, and the single-chip controller can control the cleaning line. The movement and stop of the conveying device 1; the heating of the medicinal liquid in the medicinal liquid pool 2; the control of the ultrasonic wave and the exhaust fan.

本发明的工作原理及使用流程:在工作时,由工作人员站在钢管上挂台3 上,通过人工悬挂的方式,将摆放在钢管上挂台3上的若干个挂置钢管100 依次放置在挂具6的挂钩61上,此时输送链14在驱动装置5的带动下,缓慢的输送,带动下方的挂具6移动,挂具6会顺着具有凹陷部132的输送架 13依次沉入到药液池2内,置于药液液面以下,充分与药液接触后,从药液池2的另一端输送上来,然后再进入下一个药液池2内,如此往复,在进入多个药液池2之后,钢管100被清洗烘干后,输送钢管脱料台4处,由工作人员依次将挂置在挂具6的钢管100取下来,工作时输送装置1不停的工作,故上挂和下件也是不停的工作,可以有效的节省人工等待时间,增加产能,并且在清洗过程中,整个钢管100完全是沉浸在药液的液面以下,可以充分的对钢管100的内外壁进行清洗,以使钢管100后期的喷涂附着力好。The working principle and use process of the present invention: during work, the staff stands on the steel pipe hanging table 3, and manually hangs several hanging steel pipes 100 placed on the steel pipe hanging table 3 in sequence. On the hook 61 of the hanger 6, at this time, the conveyor chain 14 is slowly conveyed by the drive device 5, and drives the hanger 6 below to move, and the hanger 6 will sink along the conveyor frame 13 with the concave portion 132 in turn. Enter into the liquid medicine pool 2, place it below the liquid level of the liquid medicine, fully contact with the liquid medicine, transport it up from the other end of the liquid medicine pool 2, and then enter the next liquid medicine pool 2, and so on and so forth, before entering the liquid medicine pool 2. After a plurality of chemical liquid pools 2, after the steel pipe 100 is cleaned and dried, the steel pipe 100 is transported to the 4 places to remove the material, and the steel pipe 100 hung on the hanger 6 is removed by the staff in turn, and the conveying device 1 works continuously during operation. Therefore, the upper and lower parts are also constantly working, which can effectively save the labor waiting time and increase the production capacity, and during the cleaning process, the entire steel pipe 100 is completely immersed under the liquid level of the liquid medicine, which can fully clean the steel pipe 100. The inner and outer walls of the steel pipe are cleaned so that the spraying adhesion of the steel pipe 100 in the later stage is good.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1.钢管浸游式清洗线,其特征在于:包括两条平行分布的输送装置(1),两个所述输送装置(1)之间设有若干个药液池(2),若干个所述药液池(2)依钢管(100)的清洗顺序沿输送装置(1)的传送方向依次分布,所述输送装置(1)的前端设有用于挂置钢管(100)的钢管上挂台(3),所述输送装置(1)的尾端设有用于卸下钢管(100)的钢管脱料台(4),所述输送装置(1)上靠近所述钢管脱料台(4)的一端设有用于驱动输送装置(1)的驱动装置(5),所述驱动装置(5)与外部电源电性连接,所述输送装置(1)包括承载架(12)和设置于所述承载架(12)底部的若干个立柱(11),所述立柱(11)垂直于地面固定,所述承载架(12)焊接固定在所述立柱(11)的顶部,所述承载架(12)上搭设固定有输送架(13),所述输送架(13)的外侧传动连接有输送链(14),所述输送链(14)通过所述驱动装置(5)驱动传动,且两个所述输送链(14)同步输送,所述输送链(14)的下方设有若干个挂具(6),所述挂具(6)与所述输送链(14)可拆卸连接,所述挂具(6)上设有若干个挂钩(61),所述挂钩(61)与所述挂具(6)固定连接。1. The steel pipe immersion cleaning line is characterized in that: it comprises two conveying devices (1) distributed in parallel, and several liquid medicine pools (2) are arranged between the two said conveying devices (1), and several The liquid medicine pool (2) is sequentially distributed along the conveying direction of the conveying device (1) according to the cleaning sequence of the steel pipes (100), and the front end of the conveying device (1) is provided with a steel pipe hanging platform for hanging the steel pipes (100). (3), the tail end of the conveying device (1) is provided with a steel pipe stripping table (4) for unloading the steel pipe (100), and the conveying device (1) is close to the steel pipe stripping table (4) One end is provided with a driving device (5) for driving the conveying device (1), the driving device (5) is electrically connected with an external power supply, and the conveying device (1) comprises a carrier (12) and a Several uprights (11) at the bottom of the carrier (12), the uprights (11) are fixed perpendicular to the ground, the carrier (12) is welded and fixed on the top of the upright (11), the carrier (12) ) is erected and fixed with a conveying frame (13), the outer side of the conveying frame (13) is driven and connected with a conveying chain (14), and the conveying chain (14) is driven and driven by the driving device (5), and two The conveyor chain (14) is transported synchronously, and a plurality of hangers (6) are arranged below the conveyor chain (14), and the hangers (6) are detachably connected to the conveyor chain (14). The hanger (6) is provided with a plurality of hooks (61), and the hooks (61) are fixedly connected with the hanger (6). 2.根据权利要求1所述的钢管浸游式清洗线,其特征在于:若干个所述挂具(6)等距分布在所述输送链(14)上,相邻两个所述挂具(6)的间距为二十到三十厘米,所述挂具(6)与所述输送链(14)卡合固定。2. The steel pipe immersion cleaning line according to claim 1, characterized in that: a plurality of the hangers (6) are equally spaced on the conveyor chain (14), and two adjacent hangers The distance between (6) is twenty to thirty centimeters, and the hanger (6) and the conveyor chain (14) are engaged and fixed. 3.根据权利要求1所述的钢管浸游式清洗线,其特征在于:所述挂钩(61)的数量为一到五个,且所述挂钩(61)之间等距分布。3 . The steel pipe immersion cleaning line according to claim 1 , wherein the number of the hooks ( 61 ) is one to five, and the hooks ( 61 ) are equally spaced. 4 . 4.根据权利要求1所述的钢管浸游式清洗线,其特征在于:所述药液池(2)为斗形池,所述药液池(2)沿所述输送装置(1)输送方向具有倾斜的池壁。4. The steel pipe immersion cleaning line according to claim 1, characterized in that: the medicinal solution pool (2) is a bucket-shaped pool, and the medicinal solution pool (2) is transported along the conveying device (1) Orientation has sloping pool walls. 5.根据权利要求4所述的钢管浸游式清洗线,其特征在于:所述输送架(13)包括与承载架(12)平行分布的凸出部(131)以及与药液池(2)对应的凹陷部(132),所述凹陷部(132)与所述药液池(2)的内壁平行分布。5 . The steel pipe immersion cleaning line according to claim 4 , wherein the conveying frame ( 13 ) comprises a protruding portion ( 131 ) distributed parallel to the carrying frame ( 12 ) and a liquid medicine pool ( 2 ). 6 . ) corresponding to the concave portion (132), the concave portion (132) is distributed parallel to the inner wall of the medicinal solution pool (2). 6.根据权利要求5所述的钢管浸游式清洗线,其特征在于:所述挂具(6)的长度大于凹陷部(132)距离液面的距离,且小于凹陷部(132)距离所述药液池(2)池底的距离,以使所述挂钩(61)上的钢管(100)完全浸泡在液面下。6. The steel pipe immersion cleaning line according to claim 5, characterized in that: the length of the hanger (6) is greater than the distance from the recessed portion (132) to the liquid surface, and is less than the distance from the recessed portion (132) The distance from the bottom of the liquid medicine pool (2) is adjusted so that the steel pipe (100) on the hook (61) is completely immersed under the liquid surface. 7.根据权利要求1所述的钢管浸游式清洗线,其特征在于:所述药液池(2)的两侧设有观察踏台(15),所述观察踏台(15)与若干个所述药液池(2)的长度相同,所述观察踏台(15)与所述立柱(11)固定连接。7. The steel pipe immersion type cleaning line according to claim 1, characterized in that: two sides of the liquid medicine pool (2) are provided with observation platforms (15), and the observation platforms (15) are connected with several The length of the liquid medicine pool (2) is the same, and the observation platform (15) is fixedly connected with the upright column (11). 8.根据权利要求1所述的钢管浸游式清洗线,其特征在于:所述驱动装置(5)包括驱动电机(51)和传动机构(52),所述驱动电机(51)固定于所述承载架(12)的底部,且所述驱动电机(51)与外部电源电性连接,所述驱动电机(51)的输出轴传动连接所述传动机构(52),并通过所述传动机构(52)与所述输送链(14)传动连接。8. The steel pipe immersion cleaning line according to claim 1, wherein the driving device (5) comprises a driving motor (51) and a transmission mechanism (52), and the driving motor (51) is fixed to the the bottom of the carrier (12), and the drive motor (51) is electrically connected to an external power source, and the output shaft of the drive motor (51) is drivingly connected to the transmission mechanism (52), and passes through the transmission mechanism (52) is drivingly connected with the conveying chain (14). 9.根据权利要求1所述的钢管浸游式清洗线,其特征在于:所述药液池(2)上设有电加热器以及超声波清洗机构,所述电加热器和超声波清洗机构均与所述药液池(2)固定连接,且均与外部电源电性连接。9. The steel pipe immersion type cleaning line according to claim 1 is characterized in that: an electric heater and an ultrasonic cleaning mechanism are arranged on the medicinal liquid pool (2), and the electric heater and the ultrasonic cleaning mechanism are The medicinal liquid pools (2) are fixedly connected, and are all electrically connected with an external power source. 10.根据权利要求9所述的钢管浸游式清洗线,其特征在于:所述承载架(12)上安装有排风扇,所述排风扇与所述承载架(12)固定连接,所述承载架(12)上安装有单片机控制器,所述单片机控制器与输送装置(1)、驱动装置(5)信号连接。10. The steel pipe immersion cleaning line according to claim 9, characterized in that: an exhaust fan is installed on the bearing frame (12), the exhaust fan is fixedly connected to the bearing frame (12), and the bearing frame (12) is provided with a single-chip controller, and the single-chip controller is signal-connected with the conveying device (1) and the driving device (5).
CN202010277957.6A 2020-04-10 2020-04-10 Steel pipe immersion cleaning line Pending CN111455397A (en)

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CN116180100A (en) * 2023-02-07 2023-05-30 徐州瑞马智能技术有限公司 Pickling equipment and process applied to steel pipe pretreatment continuous pickling
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Application publication date: 20200728