CN109395691A - It is a kind of for producing the pipeline reactor and its application method of surfactant - Google Patents

It is a kind of for producing the pipeline reactor and its application method of surfactant Download PDF

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Publication number
CN109395691A
CN109395691A CN201811575830.1A CN201811575830A CN109395691A CN 109395691 A CN109395691 A CN 109395691A CN 201811575830 A CN201811575830 A CN 201811575830A CN 109395691 A CN109395691 A CN 109395691A
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CN
China
Prior art keywords
raw material
thermostatic box
surfactant
producing
pipeline reactor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811575830.1A
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Chinese (zh)
Inventor
王志强
崔继峰
王清霞
赵传亮
张小亮
王宗文
朱庆峰
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SHANDONG DAMING FINE CHEMICAL Co Ltd
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SHANDONG DAMING FINE CHEMICAL Co Ltd
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Priority to CN201811575830.1A priority Critical patent/CN109395691A/en
Publication of CN109395691A publication Critical patent/CN109395691A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • B01J19/2415Tubular reactors
    • B01J19/242Tubular reactors in series
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/0013Controlling the temperature of the process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053Details of the reactor
    • B01J19/006Baffles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00087Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor
    • B01J2219/00099Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements outside the reactor the reactor being immersed in the heat exchange medium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00761Details of the reactor
    • B01J2219/00763Baffles
    • B01J2219/00765Baffles attached to the reactor wall

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

It is especially a kind of for producing the pipeline reactor and its application method of surfactant the present invention relates to displacement of reservoir oil amphoteric surfactant production technical field.This kind is used to produce the pipeline reactor of surfactant, including multiple thermostatic box and it is set to the intracorporal reaction tube of insulating box, each intracorporal reaction tube of insulating box front and back is provided with multiple rows of tube body, every calandria is disposed as the continuous bending tube of " S " type, it is interconnected between the continuous bending tube of front two rows " S " type of reaction tube, the adjacent intracorporal reaction tube of two insulating boxs interconnects;The thermostatic box positioned at end is connected to heat exchanger, and heat exchanger is connected to products export.Of the invention is a kind of for producing the pipeline reactor and its application method of surfactant, can be realized the successive reaction of multiple temperature sections, improves the continuity and reaction speed of reaction, has many advantages, such as high degree of automation, low energy consumption and yield is big.

Description

It is a kind of for producing the pipeline reactor and its application method of surfactant
Technical field
The present invention relates to displacement of reservoir oil amphoteric surfactant production technical fields, especially a kind of for producing surface-active The pipeline reactor and its application method of agent.
Background technique
Amphoteric surfactant is the not only table containing anionic hydrophilic base but also containing cationic hydrophilic base in same molecule Face activating agent.Both sexes class surfactant is common chemical assistant in current tertiary oil production in oil field, with interfacial activity It is high, with the advantages that anionic surfactant compatibility is good, high-temperature stable, strong resistance to calcium and magnesium ion ability, in the major oil of China Field is all widely used.Wherein, most common surfactant has alkyl hydroxy sulfo lycine, imidazoline, alkyl carboxyl sweet tea Dish alkali etc..
Domestic production amphoteric surfactant master reactor to be used, which is still, at present has continued to use chemical product and has commonly stirred Tank reactor is mixed, the major defect of the reactor is as follows: (1) cannot achieve continuous production, the side of hand feed can only be passed through Formula Batch Process, production efficiency is low, unstable product quality, high labor cost;(2) since reaction kettle volume is larger, stirring Speed is slower, and the mass transfer effect of storeroom is poor, causes reaction rate slow, extends the production time;(3) since reaction can only be passed through The collet of kettle exchanges heat, and heat exchange area is small, heat exchange efficiency is low, for strongly exothermic and highly endothermic reaction, can only pass through control Feed rate makes up the problem of heat exchange amount deficiency, further extends the production time.
Therefore, how to provide a kind of for producing the pipeline reactor and its application method of surfactant, having both can The advantages that continuous production, fast high degree of automation and reaction rate is those skilled in the art's urgent problem to be solved.
Summary of the invention
The purpose of the present invention is to provide a kind of for producing the pipeline reactor and its application method of surfactant, Overcome the shortcomings of aforementioned stirred-tank reactor in the prior art, have can continuous production, high degree of automation, low energy consumption, produce The features such as amount is big, reaction rate is fast.
The technical scheme adopted by the invention to solve the technical problem is that:
It is a kind of for producing the pipeline reactor of surfactant, including multiple thermostatic box and to be set to insulating box intracorporal Reaction tube, each intracorporal reaction tube of insulating box front and back are provided with multiple rows of tube body, and every calandria is disposed as " S " type company Continue bending tube, is interconnected between the continuous bending tube of front two rows " S " type of reaction tube, this set-up mode of reaction tube is advantageous In increasing heat exchange area, heat transfer efficiency is improved, realizes that sufficiently reaction, the adjacent intracorporal reaction tube of two insulating boxs interconnect, it is real The continuity now reacted improves reaction speed;The thermostatic box positioned at end is connected to heat exchanger, and heat exchanger goes out with product Mouth connection.
Preferably, the thermostatic box is provided with 3, and the side of the thermostatic box of head end is provided with raw material A and is pumped into Mouth and raw material B pump intake;Raw material C pump intake is provided between head end thermostatic box and middle part thermostatic box;Middle part thermostatic box Raw material D pump intake is provided between the thermostatic box of end, this set-up mode realizes differential responses rank by 3 thermostatic box The temperature gradient of section, and new raw material, regulator and supplement raw material can be added as needed.
Preferably, it is provided with hot water inlet and hot water outlet on the thermostatic box, or is provided with steam inlet and steam The uniformity of Temperature Distribution in thermostatic box is realized in outlet by hot water or steam.
Preferably, the insulating box body temperature positioned at head end is controlled at 45-60 DEG C;The insulating box positioned at middle part Body temperature is controlled at 80-90 DEG C;The insulating box body temperature positioned at end is controlled at 100-110 DEG C, by reaction temperature Stablize in optimal conditions, dramatically avoids product quality as caused by temperature is passive unstable, for strongly exothermic and strong The endothermic reaction is also capable of providing enough exchange capability of heat, controls heat release without speed is added by control raw material, thus The production capacity of equipment is provided.
Preferably, dumped packing is added in the reaction tube, or is provided with baffle plate, it is ensured that is mentioned while Flow of Goods and Materials For enough mass transfers, it is uniformly mixed material, improves reaction speed.
It is a kind of for producing the application method of the pipeline reactor of surfactant, include the following steps: to pump from raw material A Entrance is pumped into raw material A, is pumped into raw material B from raw material B pump intake, and the insulating box body temperature positioned at head end is controlled at 50-55 DEG C;From Raw material C pump intake is pumped into raw material C, and the insulating box body temperature positioned at middle part is controlled at 80-90 DEG C;It is pumped into from raw material D pump intake Raw material D adjusts system pH to 7-8, and the insulating box body temperature positioned at end is controlled at 105-110 DEG C, and product is dropped through heat exchanger Temperature is discharged to after 70-80 DEG C from products export.
Preferably, the charging rate of the raw material A is 180-220Kg/min, and the charging rate of the raw material B is 35- The charging rate of 45Kg/min, the raw material C are 80-90Kg/min.
The beneficial effects of the present invention are: compared with prior art, of the invention is a kind of for producing the pipe of surfactant Road formula reactor and its application method have the advantages that
(1) pipeline reactor of the invention, including multiple groups thermostatic box and it is set to the intracorporal reaction tube of insulating box, Neng Goushi The successive reaction of existing multiple temperature sections, improves the continuity and reaction speed of reaction;
(2) pipeline reactor of the invention, the design method of reaction tube are conducive to increase heat exchange area, improve heat transfer efficiency, Realize sufficiently reaction;
(3) design of pipeline reactor of the invention, thermostatic box stablizes reaction temperature in optimal conditions, dramatically It avoids product quality as caused by temperature is passive unstable, for strongly exothermic and strong endothermic reaction, is also capable of providing enough Exchange capability of heat controls heat release without speed is added by control raw material, to provide the production capacity of equipment;
(4) pipeline reactor of the invention, the design of dumped packing or baffle plate in reaction tube, it is ensured that in the same of Flow of Goods and Materials When enough mass transfers are provided, make material be uniformly mixed, improve reaction speed;
(5) new raw material, adjustment can be added in pipeline reactor of the invention, the design of each raw material pump intake as needed Agent and supplement raw material, high degree of automation.
Detailed description of the invention
Fig. 1 is general structure schematic diagram of the present invention;
Fig. 2 is that the stereochemical structure of reaction tube of the present invention illustrates enlarged drawing;
Fig. 3 is the partial enlarged view of baffle arrangement setting in reaction tube in the embodiment of the present invention 1;
Fig. 4 is the partial enlarged view of filling-material structure setting in reaction tube in the embodiment of the present invention 2;
Wherein, 1 thermostatic box, 2 reaction tubes, 3 heat exchangers, 4 raw material A pump intakes, 5 raw material B pump intakes, 6 raw material C pump intakes, 7 originals Expect D pump intake, 8 products exports, 9 hot water inlets, 10 hot water outlets, 11 steam inlets, 12 steam (vapor) outlets, 13 dumped packings, 14 Baffle plate.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described.
Embodiment 1 is a kind of for producing the pipeline reactor of surfactant
It is a kind of for producing the pipeline reactor of surfactant, including 3 thermostatic box 1 in embodiment as shown in Figs. 1-3 With the reaction tube 2 being set in each thermostatic box 1, the front and back of reaction tube 2 in each thermostatic box 1 is provided with multiple rows of Tube body, every calandria are disposed as the continuous bending tube of " S " type, between the continuous bending tube of front two rows " S " type of reaction tube 2 mutually It is connected to, the reaction tube 2 in adjacent two thermostatic box 1 interconnects;The thermostatic box 1 positioned at end is connected to heat exchanger 3, Heat exchanger 3 is connected to products export 8.The side of the thermostatic box 1 of head end is provided with raw material A pump intake 4 and raw material B is pumped into Mouth 5;Raw material C pump intake 6 is provided between head end thermostatic box 1 and middle part thermostatic box 1;Middle part thermostatic box 1 and end are permanent Raw material D pump intake 7 is provided between incubator body 1.It is described to be provided with hot water inlet 9 on the thermostatic box 1 at head end and middle part With hot water outlet 10, steam inlet 11 and steam (vapor) outlet 12 are provided on the thermostatic box 1 of end.It is described positioned at head end Temperature control is at 45-60 DEG C in thermostatic box 1;Temperature control is at 80-90 DEG C in the thermostatic box 1 positioned at middle part;It is described Temperature control is at 100-110 DEG C in the thermostatic box 1 of end.
In the present embodiment, baffle plate 14 is provided in the reaction tube 2.
Embodiment 2 is a kind of for producing the pipeline reactor of surfactant
The present embodiment and the setting of embodiment 1 are essentially identical, and difference is: in the present embodiment, being added and dissipate in the reaction tube Filling material 13.
Embodiment 3 is a kind of for producing the application method of the pipeline reactor of surfactant
The duct type that the application method of the present embodiment is used to produce surfactant mainly for one of embodiment 1 reacts Device, through this embodiment in 12/14 alkyl hydroxy sulfo lycine of method continuous production, specifically comprise the following steps:
NaHSO is pumped into from raw material A pump intake 43Aqueous solution (25%), charging rate 200Kg/min;It is pumped into from raw material B pump intake 5 Epoxychloropropane, charging rate 42Kg/min;Water temperature in the thermostatic box 1 of head end is controlled at 50-55 DEG C.From raw material C pump intake 6 is pumped into 12/14 tertiary amine, charging rate 86Kg/min;The temperature being located in the middle in thermostatic box 1 is controlled in 85-90 ℃.Na is added from raw material D pump intake 72CO3Aqueous solution (30%) adjusts system pH=7-8, in the thermostatic box 1 of end Temperature is controlled at 105-110 DEG C, and product is reduced to 70-80 DEG C through heat exchanger 3, is discharged from products export 8.
Through detecting, a kind of application method for producing the pipeline reactor of surfactant through this embodiment is raw The 12/14 alkyl hydroxy sulfo lycine produced, tertiary amine conversion ratio reach 95.6%, inorganic salt content 7.3%, substance content 42%.Energy It is enough that oil water interfacial tension is reduced to 6 × 10-3MN/m, product is qualified, has excellent performance.
Embodiment 4 is a kind of for producing the application method of the pipeline reactor of surfactant
The duct type that the application method of the present embodiment is used to produce surfactant mainly for one of embodiment 2 reacts Device, through this embodiment in 16/18 alkyl carboxyl glycine betaine of method continuous production, specifically comprise the following steps:
Sodium chloroacetate aqueous solution (33%), charging rate 200Kg/min are pumped into from raw material A pump intake 4;It is pumped from raw material B pump intake 5 Enter 16/18 alkyl tertiary amine, charging rate 150Kg/min;Water temperature in the thermostatic box 1 of head end is controlled at 50-55 DEG C.From Raw material C pump intake 6 is pumped into propylene glycol, charging rate 39Kg/min;The temperature being located in the middle in thermostatic box 1 is controlled in 80- 85℃.Na is added from raw material D pump intake 72CO3Aqueous solution (30%) adjusts system pH=7-8, in the thermostatic box 1 of end Temperature control at 105-110 DEG C, product is reduced to 70-80 DEG C through heat exchanger 3, from products export 8 discharge.
Through detecting, a kind of application method for producing the pipeline reactor of surfactant through this embodiment is raw The 16/18 alkyl carboxyl glycine betaine produced, tertiary amine conversion ratio reach 98.1%, inorganic salt content 6.2%, substance content 45%.It can Oil water interfacial tension is reduced to 8 × 10-3MN/m, product is qualified, has excellent performance.
Above-mentioned specific embodiment is only specific case of the invention, and scope of patent protection of the invention includes but is not limited to The product form and style of above-mentioned specific embodiment, any claims of the present invention and any technical field of meeting The appropriate changes or modifications that those of ordinary skill does it, all shall fall within the protection scope of the present invention.

Claims (7)

1. a kind of for producing the pipeline reactor of surfactant, it is characterised in that: including multiple thermostatic box (1) and set The reaction tube (2) being placed in thermostatic box (1), reaction tube (2) the front and back in each thermostatic box (1) are provided with multiple rows of Tube body, every calandria are disposed as the continuous bending tube of " S " type, between the continuous bending tube of front two rows " S " type of reaction tube (2) mutually It is connected, the reaction tube (2) in adjacent two thermostatic box (1) interconnects;The thermostatic box (1) and heat exchange positioned at end Device (3) connection, heat exchanger (3) are connected to products export (8).
2. as described in claim 1 a kind of for producing the pipeline reactor of surfactant, it is characterised in that: the perseverance Incubator body (1) is provided with 3, and the side of the thermostatic box (1) of head end is provided with raw material A pump intake (4) and raw material B is pumped into Mouth (5);Raw material C pump intake (6) is provided between head end thermostatic box (1) and middle part thermostatic box (1);Middle part thermostatic box (1) raw material D pump intake (7) is provided between end thermostatic box (1).
3. as claimed in claim 2 a kind of for producing the pipeline reactor of surfactant, it is characterised in that: the perseverance It is provided with hot water inlet (9) and hot water outlet (10) on incubator body (1), or is provided with steam inlet (11) and steam (vapor) outlet (12).
4. as claimed in claim 3 a kind of for producing the pipeline reactor of surfactant, it is characterised in that: institute's rheme In the interior temperature control of the thermostatic box (1) of head end at 45-60 DEG C;The interior temperature control of the thermostatic box (1) positioned at middle part exists 80-90℃;The interior temperature control of the thermostatic box (1) positioned at end is at 100-110 DEG C.
5. as claimed in claim 4 a kind of for producing the pipeline reactor of surfactant, it is characterised in that: described anti- It should manage in (2) and dumped packing (13) are added, or be provided with baffle plate (14).
6. as claimed in claim 5 a kind of for producing the application method of the pipeline reactor of surfactant, feature It is: includes the following steps: to be pumped into raw material A from raw material A pump intake (4), be pumped into raw material B from raw material B pump intake (5), is located at head The interior temperature control of the thermostatic box (1) at end is at 50-55 DEG C;It is pumped into raw material C from raw material C pump intake (6), the insulating box positioned at middle part The interior temperature control of body (1) is at 80-90 DEG C;It is pumped into raw material D from raw material D pump intake (7), system pH to 7-8 is adjusted, positioned at end The interior temperature control of thermostatic box (1) is at 105-110 DEG C, and product is after heat exchanger (3) is cooled to 70-80 DEG C from products export (8) Discharge.
7. as claimed in claim 6 a kind of for producing the application method of the pipeline reactor of surfactant, feature Be: the charging rate of the raw material A is 180-220Kg/min, and the charging rate of the raw material B is 35-45Kg/min, described The charging rate of raw material C is 80-90Kg/min.
CN201811575830.1A 2018-12-22 2018-12-22 It is a kind of for producing the pipeline reactor and its application method of surfactant Pending CN109395691A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111250027A (en) * 2020-03-05 2020-06-09 内蒙古兰格生物科技有限公司 Drug intermediate reaction tube and production line
WO2020207887A1 (en) * 2019-04-10 2020-10-15 Innoil Ag Tubular reactor and use thereof
CN112090388A (en) * 2020-09-07 2020-12-18 浙江大学 Continuous flow reactor and application thereof in chemical reaction and synthesis
CN112191217A (en) * 2020-11-10 2021-01-08 中国平煤神马能源化工集团有限责任公司 Novel continuous flow tube type reaction system and process for synthesizing adipic acid
CN113893795A (en) * 2021-10-14 2022-01-07 中北大学 Device and method for uniformly and rapidly heating and continuously aging feed liquid in preparation process of pseudo-boehmite

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CN107281994A (en) * 2017-05-16 2017-10-24 天津大学 Circulation shell and tube reactor series connection tubular reactor prepares the device and method of tetramethyl ammonium hydrogen carbonate
CN206701242U (en) * 2017-05-14 2017-12-05 岳阳市中顺化工有限责任公司 A kind of pipeline reactor for fine chemistry industry production
CN209423633U (en) * 2018-12-22 2019-09-24 山东大明精细化工有限公司 It is a kind of for producing the pipeline reactor of surfactant

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JP2008080267A (en) * 2006-09-28 2008-04-10 Toray Ind Inc Composite heat exchange type reactor and production method of polycaproamide prepolymer using it
EP2088371A2 (en) * 2007-07-18 2009-08-12 The Babcock & Wilcox Company Heat exchanger framework
WO2011117104A1 (en) * 2010-03-23 2011-09-29 Georg Fischer Deka Gmbh Tubular reactor system having a multiplicity of tubular pipes arranged in parallel to one another
CN102952531A (en) * 2012-11-09 2013-03-06 天津亿利科能源科技发展股份有限公司 Surfactant for displacing oil of offshore oilfield and preparation method thereof
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020207887A1 (en) * 2019-04-10 2020-10-15 Innoil Ag Tubular reactor and use thereof
CN111250027A (en) * 2020-03-05 2020-06-09 内蒙古兰格生物科技有限公司 Drug intermediate reaction tube and production line
CN111250027B (en) * 2020-03-05 2022-03-11 内蒙古兰格生物科技有限公司 Drug intermediate reaction tube and production line
CN112090388A (en) * 2020-09-07 2020-12-18 浙江大学 Continuous flow reactor and application thereof in chemical reaction and synthesis
CN112090388B (en) * 2020-09-07 2022-04-12 浙江大学 Continuous flow reactor and application thereof in chemical reaction and synthesis
CN112191217A (en) * 2020-11-10 2021-01-08 中国平煤神马能源化工集团有限责任公司 Novel continuous flow tube type reaction system and process for synthesizing adipic acid
CN113893795A (en) * 2021-10-14 2022-01-07 中北大学 Device and method for uniformly and rapidly heating and continuously aging feed liquid in preparation process of pseudo-boehmite

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Application publication date: 20190301