CN109384159A - A kind of traction device of vertical lift system - Google Patents
A kind of traction device of vertical lift system Download PDFInfo
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- CN109384159A CN109384159A CN201710685094.4A CN201710685094A CN109384159A CN 109384159 A CN109384159 A CN 109384159A CN 201710685094 A CN201710685094 A CN 201710685094A CN 109384159 A CN109384159 A CN 109384159A
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- belt wheel
- vertical lift
- traction device
- lift system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/12—Driving gear incorporating electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/14—Power transmissions between power sources and drums or barrels
- B66D1/20—Chain, belt, or friction drives, e.g. incorporating sheaves of fixed or variable ratio
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/14—Power transmissions between power sources and drums or barrels
- B66D1/22—Planetary or differential gearings, i.e. with planet gears having movable axes of rotation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/36—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
- B66D1/39—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains by means of axially-movable drums or barrels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
Description
技术领域technical field
本发明属于机械牵引技术领域,具体涉及一种垂直升降系统的牵引装置。The invention belongs to the technical field of mechanical traction, and in particular relates to a traction device of a vertical lifting system.
背景技术Background technique
随着科学技术的不断发展,现代机械设备的工作状况纷繁复杂,垂直升降领域的安全性需要不断上升。目前市面上也已经产生了各种垂直升降的牵引装置,这些产品大都十分笨重,应用场合较窄;工作环境恶劣,可靠性较差;垂直装置牵引速度较快,使得牵引物升降过程极不稳定,通常需要单独配有工作人员或其他装置加以稳定。因此,一种更为可靠、稳定、实用性更好的垂直牵引装置成为垂直升降领域的需求的方向。With the continuous development of science and technology, the working conditions of modern machinery and equipment are complex, and the safety requirements in the field of vertical lifting are constantly rising. At present, various vertical lifting and lowering traction devices have been produced on the market. Most of these products are very bulky and have narrow application occasions; the working environment is harsh and the reliability is poor; the traction speed of the vertical device is fast, which makes the lifting process of the traction object extremely unstable. , usually requires a separate staff or other devices to stabilize. Therefore, a more reliable, stable and practical vertical traction device has become the direction of demand in the field of vertical lifting.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种垂直升降系统的牵引装置,以克服现有各种牵引装置的缺点。The purpose of the present invention is to provide a traction device for a vertical lift system to overcome the shortcomings of various existing traction devices.
为达到上述目的,本发明所采取的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
一种垂直升降系统的牵引装置,包括驱动电机、多级减速器、卷绳装置、支撑座、卷筒架和行程开关;卷绳装置固定在卷筒架上,卷筒架设置在支撑座上,可以在支撑座上横向移动,行程开关固定在支撑座上,且设置在卷筒架的最大行程处,可使卷筒架横向运动及时停止;驱动电机与多级减速器连接,多级减速器与卷绳装置连接。A traction device for a vertical lifting system includes a drive motor, a multi-stage reducer, a rope winding device, a support seat, a reel frame and a travel switch; the rope winding device is fixed on the reel frame, and the reel frame is arranged on the support seat , can move laterally on the support seat, the travel switch is fixed on the support seat, and is set at the maximum stroke of the reel frame, so that the lateral movement of the reel frame can be stopped in time; the drive motor is connected with the multi-stage reducer, and the multi-stage deceleration The device is connected to the rope winding device.
所述的卷筒架上固定有滑块,支撑座上固定有导轨,滑块可在导轨上横向运动。A sliding block is fixed on the reel frame, a guide rail is fixed on the support seat, and the sliding block can move laterally on the guide rail.
所述的多级减速器由齿轮减速器、蜗轮减速器和行星减速器串联组成,驱动电机包括两台并联的直流伺服电机一和电机二,电机一的轴齿轮和电机二的轴齿轮同时与齿轮减速器的输入轴齿轮并联。The multi-stage reducer is composed of a gear reducer, a worm gear reducer and a planetary reducer in series, and the drive motor includes two parallel DC servo motors one and two. The input shaft gears of the gear reducer are connected in parallel.
所述的卷绳装置包括卷筒、钢丝绳、绳夹、同步带壳体、滚珠丝杠、螺母、螺母固定座、带轮一、同步带和带轮二;滚珠丝杠、螺母和螺母固定座构成丝杠螺母机构,螺母固定在螺母固定座上,螺母固定座固定在支撑座上,滚珠丝杠穿过螺母,滚珠丝杠两端均靠卷筒架上的轴承支撑;带轮一、同步带和带轮二构成同步带轮机构,带轮一连接在卷筒的输出端盖上,带轮二连接在滚珠丝杠的一端,行星减速器输出轴与卷筒的输入端盖连接,行星减速器输出轴带动卷筒转动,卷筒的输出端盖带动带轮一旋转,带轮一通过同步带将动力传给带轮二,带轮二将动力传给丝杠;卷筒设置在卷筒架上,卷筒上设置有绳夹,钢丝绳始端通过绳夹夹在卷筒上。The rope winding device includes a reel, a wire rope, a rope clamp, a synchronous belt housing, a ball screw, a nut, a nut fixing seat, a pulley, a synchronous belt and a second pulley; the ball screw, the nut and the nut fixing seat A screw-nut mechanism is formed, the nut is fixed on the nut fixing seat, the nut fixing seat is fixed on the supporting seat, the ball screw passes through the nut, and both ends of the ball screw are supported by the bearings on the reel frame; The belt and the second pulley constitute a synchronous pulley mechanism. The first pulley is connected to the output end cover of the reel. The second belt pulley is connected to one end of the ball screw. The output shaft of the planetary reducer is connected to the input end cover of the reel. The output shaft of the reducer drives the reel to rotate, the output end cover of the reel drives the pulley to rotate, the first pulley transmits the power to the second pulley through the synchronous belt, and the second pulley transmits the power to the lead screw; On the drum stand, the drum is provided with a rope clamp, and the beginning end of the wire rope is clamped on the drum through the rope clamp.
所述的卷筒架上设置有同步带壳体,带轮一、同步带和带轮二位于同步带壳体内部。The reel frame is provided with a synchronous belt casing, and the first pulley, the synchronous belt and the second pulley are located inside the synchronous belt casing.
所述的带轮一通过键连接在卷筒的输出端盖上。The pulley one is connected to the output end cover of the reel through a key.
所述的带轮二通过键连接在滚珠丝杠的一端。The second pulley is connected to one end of the ball screw through a key.
所述的绳夹下端为仿形圆弧状,绳夹与卷筒上开有螺纹孔,以紧固钢丝绳;绳夹同时卡住两股钢丝绳,在卷筒一个圆周方向上设有5个绳夹。The lower end of the rope clip is in the shape of an arc, and the rope clip and the reel are provided with threaded holes to fasten the wire rope; the rope clip simultaneously clamps two strands of wire rope, and there are 5 ropes in one circumferential direction of the reel. folder.
通过设置带轮一和带轮二的齿数实现滚珠丝杠带动卷筒架配合卷筒卷绳的横向运动,使得钢丝绳紧凑的排列在卷筒上。By setting the number of teeth of the first pulley and the second pulley, the ball screw drives the reel frame to cooperate with the lateral movement of the reel winding rope, so that the steel wire ropes are compactly arranged on the reel.
所述的卷筒通过接收行星减速器输出轴的正反转进行收放线过程,同时使得滚珠丝杠正反转,使得滚珠丝杠的转动转化为卷筒架的横向运动。The reel receives the forward and reverse rotation of the output shaft of the planetary reducer to carry out the process of taking up and paying off the line, and at the same time makes the ball screw forward and reverse, so that the rotation of the ball screw is converted into the lateral movement of the reel frame.
本发明所取得的有益效果为:The beneficial effects obtained by the present invention are:
(1)该垂直升降系统的牵引装置同时接入两台伺服电机,每台电机都可单独作为备用电机,确保至少有一台电机连入系统,具有较高可靠性。(1) The traction device of the vertical lift system is connected to two servo motors at the same time, and each motor can be used as a separate motor to ensure that at least one motor is connected to the system, which has high reliability.
(2)该垂直升降系统的牵引装置设有一台蜗轮减速器,可保证系统在断电情况下实现自锁,安全性得以大大增加。(2) The traction device of the vertical lift system is provided with a worm gear reducer, which can ensure that the system can realize self-locking in the case of power failure, and the safety can be greatly increased.
(3)该垂直升降系统的牵引装置采用多级减速,牵引速度缓慢平稳,系统稳定性较高,减少了人员配置,降低了设备的复杂性。(3) The traction device of the vertical lift system adopts multi-stage deceleration, the traction speed is slow and stable, the system stability is high, the personnel allocation is reduced, and the complexity of the equipment is reduced.
(4)该垂直升降系统的牵引装置采用同步带轮与丝杠螺母机构配合卷绳装置做横向运动,可以较好的保证钢丝绳收回与放出时与后续部件上的导向轮中面的角度。(4) The traction device of the vertical lifting system adopts the synchronous pulley and the screw nut mechanism to cooperate with the rope winding device to perform lateral movement, which can better ensure the angle between the wire rope and the middle surface of the guide wheel on the subsequent parts when the wire rope is retracted and released.
(5)该垂直升降系统的牵引装置体积较小,可用于有类似垂直升降要求的环境,实用性较强,易于推广,具有极大的经济效益。(5) The traction device of the vertical lift system is small in size and can be used in environments with similar vertical lift requirements. It has strong practicability, is easy to popularize, and has great economic benefits.
附图说明Description of drawings
图1为垂直升降系统的牵引装置的总体结构图;Fig. 1 is the overall structure diagram of the traction device of the vertical lift system;
图2为垂直升降系统的牵引装置的具体结构图;Fig. 2 is the concrete structure diagram of the traction device of the vertical lift system;
图3为垂直升降系统的牵引装置的卷绳装置剖视图;Fig. 3 is the sectional view of the rope winding device of the traction device of the vertical lift system;
图4为垂直升降系统的牵引装置的电机与减速器连接方式图。Figure 4 is a diagram showing the connection between the motor and the reducer of the traction device of the vertical lift system.
图5为垂直升降系统的牵引装置的钢丝绳固定示意图;Fig. 5 is the wire rope fixing schematic diagram of the traction device of the vertical lift system;
图中:1、驱动电机;2、多级减速器;3、卷绳装置;4、支撑座;5、卷筒架;6、行程开关;7、齿轮减速器;8、蜗轮减速器;9、行星减速器;10、卷筒;11、钢丝绳;12、绳夹;13、滑块;14、导轨;15、同步带壳体;16、滚珠丝杠;17、螺母;18、螺母固定座;19、行星减速器输出轴;20、带轮一;21、同步带;22、带轮二;23、电机一的轴齿轮;24、齿轮减速器的输入轴齿轮;25、电机二的轴齿轮。In the figure: 1. Drive motor; 2. Multi-stage reducer; 3. Rope winding device; 4. Support seat; 5. Reel frame; 6. Travel switch; 7. Gear reducer; 8. Worm gear reducer; 9 , planetary reducer; 10, reel; 11, wire rope; 12, rope clamp; 13, slider; 14, guide rail; 15, timing belt housing; 16, ball screw; 17, nut; 18, nut holder ;19, output shaft of planetary reducer; 20, pulley one; 21, synchronous belt; 22, pulley two; 23, shaft gear of motor one; 24, input shaft gear of gear reducer; 25, shaft of motor two gear.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
如图1—图5所示,本发明所述垂直升降系统的牵引装置包括驱动电机1、多级减速器2、卷绳装置3、支撑座4、卷筒架5和行程开关6;卷绳装置3固定在卷筒架5上,卷筒架5设置在支撑座4上,可以在支撑座4上横向移动,行程开关6固定在支撑座4上,且设置在卷筒架5的最大行程处,可使卷筒架5横向运动及时停止。As shown in Figures 1 to 5, the traction device of the vertical lifting system of the present invention includes a drive motor 1, a multi-stage reducer 2, a rope winding device 3, a support base 4, a reel frame 5 and a travel switch 6; The device 3 is fixed on the reel holder 5, the reel holder 5 is arranged on the support base 4, and can move laterally on the support base 4, the travel switch 6 is fixed on the support base 4, and is set at the maximum stroke of the reel holder 5 At this position, the lateral movement of the reel frame 5 can be stopped in time.
多级减速器2由齿轮减速器7、蜗轮减速器8和行星减速器9串联组成,驱动电机1包括两台并联的直流伺服电机一和电机二,电机一的轴齿轮23和电机二的轴齿轮25同时与齿轮减速器的输入轴齿轮24并联。The multi-stage reducer 2 is composed of a gear reducer 7, a worm gear reducer 8 and a planetary reducer 9 in series. The drive motor 1 includes two parallel DC servo motors one and two, the shaft gear 23 of the motor one and the shaft of the second motor. The gear 25 is also connected in parallel with the input shaft gear 24 of the gear reducer.
卷绳装置3包括卷筒10、钢丝绳11、绳夹12、滑块13、导轨14、同步带壳体15、滚珠丝杠16、螺母17、螺母固定座18、带轮一20、同步带21和带轮二22;滚珠丝杠16、螺母17和螺母固定座18构成丝杠螺母机构,螺母17固定在螺母固定座18上,螺母固定座18固定在支撑座4上,滚珠丝杠16穿过螺母17,滚珠丝杠16两端均靠卷筒架5上的轴承支撑,带轮一20通过键连接在卷筒10上,带轮二22通过键连接在滚珠丝杠16的一端,带轮一20、同步带21和带轮二22构成同步带轮机构,行星减速器输出轴19通过螺栓与卷筒10的输入端盖连接,卷筒10的输出端盖通过键连接带动带轮一20旋转,带轮一20通过同步带21将动力传给带轮二22,带轮二22同样通过键连接将动力传给丝杠16,丝杠螺母机构和同步带轮机构配合单层卷绳横向运动。The rope winding device 3 includes a reel 10, a wire rope 11, a rope clamp 12, a slider 13, a guide rail 14, a timing belt housing 15, a ball screw 16, a nut 17, a nut fixing seat 18, a pulley 1 20, and a timing belt 21 and pulley two 22; the ball screw 16, the nut 17 and the nut fixing seat 18 constitute a screw and nut mechanism, the nut 17 is fixed on the nut fixing seat 18, the nut fixing seat 18 is fixed on the supporting seat 4, and the ball screw 16 wears Through the nut 17, both ends of the ball screw 16 are supported by the bearings on the reel frame 5, the first pulley 20 is connected to the reel 10 through a key, and the second pulley 22 is connected to one end of the ball screw 16 through a key. The first wheel 20, the synchronous belt 21 and the second pulley 22 constitute a synchronous pulley mechanism. The output shaft 19 of the planetary reducer is connected with the input end cover of the reel 10 through bolts, and the output end cover of the reel 10 is connected by a key to drive the pulley 1. 20 rotates, the first pulley 20 transmits the power to the second pulley 22 through the synchronous belt 21, and the second pulley 22 also transmits the power to the lead screw 16 through the key connection. The lead screw nut mechanism and the synchronous pulley mechanism cooperate with the single-layer winding rope Lateral movement.
卷筒10设置在卷筒架5上,卷筒10上设置有绳夹12,钢丝绳11始端通过绳夹12夹在卷筒10上,卷筒10一端连接行星减速器输出轴19,行星减速器输出轴19带动卷筒10转动,进行收放线过程;卷筒架5上设置有同步带壳体15,带轮一20、同步带21和带轮二22位于同步带壳体15内部,滑块13固定在卷筒架5上,支撑座4上固定有导轨14,滑块13可在导轨14上横向运动。The reel 10 is arranged on the reel frame 5, and a rope clamp 12 is arranged on the reel 10. The beginning end of the wire rope 11 is clamped on the reel 10 through the rope clamp 12, and one end of the reel 10 is connected to the output shaft 19 of the planetary reducer. The output shaft 19 drives the reel 10 to rotate to perform the process of taking up and paying off the line; the reel frame 5 is provided with a synchronous belt casing 15, and the first pulley 20, the synchronous belt 21 and the second pulley 22 are located inside the synchronous belt casing 15. The block 13 is fixed on the reel frame 5 , the support base 4 is fixed with a guide rail 14 , and the slider 13 can move laterally on the guide rail 14 .
绳夹12下端为仿形圆弧状,保证能卡住钢丝绳11不打滑,绳夹12与卷筒10上开有螺纹孔,起紧固钢丝绳11的作用。绳夹12同时卡住两股钢丝绳11,在卷筒10一个圆周方向上设有5个绳夹12,以加强可靠性。The lower end of the rope clip 12 is in the shape of a simulating circular arc to ensure that the wire rope 11 can be caught without slipping. The rope clips 12 hold two strands of wire ropes 11 at the same time, and five rope clips 12 are provided on one circumferential direction of the drum 10 to enhance reliability.
通过设置带轮一20和带轮二22的齿数可实现滚珠丝杠16带动卷筒架5配合卷筒10卷绳的横向运动,使得钢丝绳11紧凑的排列在卷筒10上。卷筒10通过接收多级减速器2输出轴的正反转进行收放线过程,同时使得滚珠丝杠16正反转,使得滚珠丝杠16的转动转化为固定在卷筒架5上的滑块13在导轨14上的横向运动,从而实现卷筒架5的横向运动。By setting the number of teeth of the first pulley 20 and the second pulley 22, the ball screw 16 can drive the reel frame 5 to cooperate with the lateral movement of the reel 10, so that the wire ropes 11 are compactly arranged on the reel 10. The reel 10 receives the forward and reverse rotation of the output shaft of the multi-stage reducer 2 to carry out the process of taking up and paying off the line, and at the same time makes the ball screw 16 forward and reverse, so that the rotation of the ball screw 16 is converted into a sliding movement fixed on the reel frame 5 . The lateral movement of the block 13 on the guide rails 14 thereby realizes the lateral movement of the reel holder 5 .
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114855644A (en) * | 2022-03-25 | 2022-08-05 | 浙江恒炜建设集团有限公司 | Bridge main tower structure convenient to maintain and construction method thereof |
| CN119284779A (en) * | 2024-10-22 | 2025-01-10 | 江苏神力船舶设备有限公司 | Marine electric winch and installation method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114855644A (en) * | 2022-03-25 | 2022-08-05 | 浙江恒炜建设集团有限公司 | Bridge main tower structure convenient to maintain and construction method thereof |
| CN119284779A (en) * | 2024-10-22 | 2025-01-10 | 江苏神力船舶设备有限公司 | Marine electric winch and installation method |
| CN119284779B (en) * | 2024-10-22 | 2025-07-15 | 江苏神力船舶设备有限公司 | Marine electric winch and installation method |
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| Publication number | Publication date |
|---|---|
| CN109384159B (en) | 2021-02-09 |
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