CN109382906B - Double-module production line of self-heat-preservation building blocks - Google Patents
Double-module production line of self-heat-preservation building blocks Download PDFInfo
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- CN109382906B CN109382906B CN201811277873.1A CN201811277873A CN109382906B CN 109382906 B CN109382906 B CN 109382906B CN 201811277873 A CN201811277873 A CN 201811277873A CN 109382906 B CN109382906 B CN 109382906B
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- frame
- lifting
- cutting
- wheel
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000004321 preservation Methods 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 144
- 238000005520 cutting process Methods 0.000 claims abstract description 86
- 239000002699 waste material Substances 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 31
- 238000005187 foaming Methods 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000009966 trimming Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 71
- 238000005192 partition Methods 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000010992 reflux Methods 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 238000002156 mixing Methods 0.000 abstract description 5
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 10
- 238000000465 moulding Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
- B28B1/503—Moulds therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a double-module production line of self-heat-preservation building blocks, which comprises a stirring device for mixing materials, a forming device for receiving the materials output by the stirring device and carrying out foaming forming, a lifting device for demolding the forming device, a top-removing waste device for trimming the top of a formed green body and a cutting device for vertically cutting the green body, wherein a track for placing the forming device is arranged below the stirring device, the forming device can slide to a discharging opening of the stirring device to take the materials, and the lifting device, the top-removing waste device and the cutting device are sequentially arranged above the track from a starting end to a rear working procedure direction; the production line has the advantages of simple structure, high production efficiency and suitability for production lines of double-module building blocks.
Description
Technical Field
The invention belongs to the technical field of construction machinery, and particularly relates to a double-module production line of self-heat-preservation building blocks.
Background
The existing self-heat-preservation building block production line comprises the steps of stirring materials, injecting the materials, vibrating and exhausting, demolding, removing top waste materials, cutting and forming, and the like, in the existing production line, the single-row self-heat-preservation building blocks are most commonly used for cutting, but because the materials need a certain time for foaming and solidifying in the mold, the number of the molds stored on the track is very limited, the production efficiency can be greatly restricted, the whole production line needs to be optimized and improved, so that the production efficiency is improved, the self-heat-preservation building block materials can be injected into the mold after being stirred for foaming and solidifying, the existing mold is strong in flowability when being injected into the mold, the existing mold is lifted by a crane, so that materials often leak at the butt joint position between the mold and the base, the top of the self-heat-preservation building block needs to be peeled by one time after demolding, the original peeling mode adopts peeling and is in place, peeling difficulty is high, and a large amount of waste materials can cause blockage in a peeling machine. There is also a problem to be solved: when hydrogen peroxide is used as a foaming auxiliary agent to be mixed in a material, the materials are required to be mixed and fully stirred uniformly, and whether the hydrogen peroxide is uniformly stirred has a large influence on the later foaming effect, so that how to uniformly mix the hydrogen peroxide in the material fully is also a technical problem to be solved without stirring dead angles.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a double-module production line of self-heat-preservation building blocks, which has the advantages of simple structure, high production efficiency and suitability for the double-module production line.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a double module production line of self preservation temperature building block, is including being used for carrying out the agitating unit that mixes with the material, being used for receiving the forming device who holds agitating unit output material and carry out foaming shaping, be used for carrying out the pulling device of drawing of patterns with forming device for carry out the cutting device that the top waste material device that removes that the trimming was carried out to the body top after the shaping and be used for carrying out vertical cutting with the body, the agitating unit below is provided with the track that is used for placing forming device, and forming device can slide to agitating unit's feed opening department and draw the material, pulling device, top waste material device and cutting device are removed from the beginning to the back process direction and set gradually in the track top.
The stirring device is a double-cylinder stirring tank, and comprises a stirring cylinder, a stirring mechanism arranged in the stirring cylinder, a stirring motor arranged at the top of the stirring cylinder and a partition plate, wherein the stirring mechanism comprises two stirring shafts and stirring blade assemblies which are arranged in parallel in the vertical direction, the power input end of each stirring shaft is connected with the stirring motor, the partition plate is used for dividing the stirring cylinder into two independent chambers, the upper part of the partition plate is connected with a lifting mechanism, the lifting mechanism comprises a lifting cylinder and a support, the support is arranged between the two stirring motors and is positioned right above the stirring cylinder, a base of the lifting cylinder is fixedly connected with the support, a telescopic rod of the lifting cylinder is fixedly connected with the partition plate, a slide way which is arranged vertically is arranged on the inner wall of the stirring cylinder right below the frame in a sliding manner, and the partition plate is arranged in the slide way.
The forming device comprises a movable base and a mould square frame arranged on the movable base, wherein the movable base comprises a base plate frame and a movable wheel set arranged on the lower end face of the base plate frame, the base plate frame is a rectangular frame formed by welding square pipes, the base plate frame is provided with a mould base plate, an elastic sealing gasket is arranged between the mould base plate and the base plate frame, the outer edge of the elastic sealing gasket exceeds the outer edge of the mould base plate, the mould square frame comprises a supporting frame, a metal plate frame layer arranged on the inner wall of the supporting frame and a mould side plate arranged on the inner wall of the metal plate frame layer in a laminating mode, the mould square frame is arranged above the movable base, the lower edge of the inner side of the mould side plate is attached to the side edge of the mould base plate, and the lower end face of the mould side plate is in contact sealing lamination with the elastic sealing gasket.
The waste material device that removes top includes main body frame, removes top waste material mechanism, screw driving motor and lower hopper, remove top waste material mechanism and include the main body shell, lower hopper sets up to two and sets up respectively in the both sides below of main body shell, transversely the level is provided with two roller that are parallel to each other in the main body shell, all symmetry is provided with two sets of helical blade that are used for carrying the waste material to the frame both sides on every roller, and two sets of helical blade revolve to opposite.
Cutting device includes cutting frame, lift frame, slide bar mechanism, the elevating system of installing on the cutting frame and the multiunit cutting mechanism of installing at the lift frame of cuboid that comprises many channel-section steel, multiunit cutting mechanism distributes side by side and sets up, the lift frame is cuboid frame construction, the lift frame passes through elevating system and slide bar mechanism sets up inside the cutting frame, cutting mechanism installs the below at the lift frame, and cutting mechanism includes cutting motor, initiative runner, driven runner and suit annular saw blade and elasticity adjusting part on initiative runner and driven runner, cutting motor sets up in lift frame one side for drive initiative runner rotates, elasticity adjusting part sets up the opposite side at the lift frame for adjust the interval between initiative runner and the driven runner.
Further improve this scheme, be provided with a plurality of reflux baffles on the churn inner wall.
According to the scheme, the stirring blade assembly comprises a stirring wheel, a conical stirring part and a stirring sheet, wherein the conical stirring part is positioned below the stirring wheel, the stirring wheel is of a circular ring-shaped structure which is horizontally arranged, the stirring wheel is fixedly connected with a stirring shaft which is arranged at the center of the stirring wheel through a fixing rod, and the conical stirring part is of an inverted conical structure consisting of a plurality of round rods; the stirring piece sets up in the (mixing) shaft lower extreme, and the stirring piece is used for fully stirring the material that is located the bottom valve department of churn.
According to the technical scheme, the bracket is of a reverse U-shaped structure and comprises two vertical arms which are parallel to each other and a horizontal arm which is erected between the two vertical arms, and the lower end face of the horizontal arm is fixedly connected with the base end of the lifting cylinder.
According to the technical scheme, the tightness adjusting assembly is arranged on the position adjusting plate, a position adjusting hole is formed in the frame of the cutting machine frame, and the position adjusting plate is arranged at the position adjusting hole.
According to the scheme, a blanking hob is further arranged on a roll shaft at the outer end part of the spiral blade.
Further improving this scheme, the axle center line of two roller shafts of same cross section is 5-15 with horizontal contained angle.
Further improve this scheme, all be provided with the sprocket on two roller, pass through drive chain transmission between two sprockets, screw drive motor passes through the roller of belt drive low side and rotates, and the roller of low side passes through drive chain and drives the roller of high side and rotate.
The invention has the following beneficial effects: firstly, the stirring device sets the stirring barrel as a double barrel, so that the manufacturing cost of stirring equipment is saved, the occupied space of a stirring station is reduced, and the lifting mechanism is arranged to meet the requirement of convenient feeding in the earlier stage, and after the partition plate is lifted by the lifting mechanism, the two stirring chambers are communicated, and the simultaneous feeding of the two moulds can be completed by only one feeding device, so that the preparation process is simpler and easier to operate; when throwing the material, promote the division board, can communicate whole churn in order to make things convenient for the feeding, after adding hydrogen peroxide, descend the division board, two rabbling mechanisms can stir two independent cavities respectively, show its stirring effect that has promoted, the division board has equally divided the stirring material simultaneously. The reflux baffle is arranged, so that materials can be refluxed in the stirring process, stirring is more uniform, and the foaming effect of the produced finished product is better. Through the change at the different position heights of (mixing) shaft according to churn shape sets up different stirring vane, the toper stirring is in order to be adapted to the toper tubular structure of churn lower extreme portion, and the setting of the stirring piece of while lower extreme is in order to make the material of churn bottom valve department obtain good stirring effect, so the stirring vane of this device makes not have the stirring dead angle in the churn.
The two groups of mould square frames are improved in structure, the mould side plates are arranged on the inner sides of the side of the plate frame, the mould bottom plate is arranged above the elastic sealing gasket, the wooden rectangular frame surrounded by the mould side plates is tightly attached and butted with the mould bottom plate, firstly, the material flowing out of a butt joint seam is reduced, the material waste is avoided, secondly, the elastic sealing gasket is arranged, the lower edge of the mould side plates tightly presses the elastic sealing gasket, even if a small amount of material flows out of the seam, the leakage can be avoided, the technical problem is fundamentally solved, and the material leakage phenomenon is basically avoided by the improvement of the structure. The setting of two group's moulds sets up two mould square frames side by side on same track for foaming building block stock on the same track greatly increased, make production efficiency improve nearly one time. The cooperation setting of spacing wheel and auxiliary wheel sets up spacing wheel and is used for spacing to the horizontal two ascending positions of removal base on the one hand, and on the other hand sets up the auxiliary wheel and is used for being convenient for to install the removal base on the track and dismantle. The allowable design error range of the distance positions of the two movable wheel sets is greatly improved.
Thirdly, remove top waste material device through the improvement to the structure, be provided with two sets of roller and helical blade, the helical blade of high-order side is many upper strata part waste materials earlier get rid of, when the mould march to the low side, the helical blade of low side clears up the waste material once more, become twice with the clearance of waste material by original once for the degree of difficulty of clearance reduces, has avoided the defect that clearance can not clean up completely moreover, sets up two sets of blades that revolve to opposite simultaneously, can carry out the operation simultaneously to two sets of moulds side by side on the single track, greatly improved production efficiency.
Fourth, cutting device simple structure, production efficiency is high, is applicable to cutting two self preservation temperature building blocks simultaneously side by side, has improved production efficiency greatly. The self-heat-preservation building blocks are cut averagely through the annular saw blade, so that the attractiveness of the product is greatly improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a production line of the present invention;
FIG. 2 is a front view of a stirring device in the production line of the present invention;
FIG. 3 is a side view of a stirring device in the production line of the present invention;
FIG. 4 is a top view of the stirring device of the present invention;
FIG. 5 is a perspective view of a molding apparatus according to the present invention;
FIG. 6 is a schematic view of a moving base in a molding apparatus;
FIG. 7 is a schematic view of a mold block in a molding apparatus;
FIG. 8 is a perspective view of the mold side plate and mold bottom plate in a molding apparatus;
FIG. 9 is a side view of the topping waste device of the present invention;
FIG. 10 is a perspective view of the topping waste mechanism;
FIG. 11 is an internal block diagram of the topping waste mechanism;
FIG. 12 is a perspective view of a cutting device according to the present invention from one perspective;
FIG. 13 is a perspective view of another view of the cutting device of the present invention;
FIG. 14 is a bottom view of the cutting device of the present invention;
FIG. 15 is a perspective view of one view of the tightness adjusting assembly of the cutting device;
FIG. 16 is a perspective view of another view of the tightness adjusting assembly in the cutting device;
FIG. 17 is a perspective view of a pulling device according to the present invention;
FIG. 18 is a schematic view of a mobile frame in a lift apparatus;
FIG. 19 is a schematic view of the structure of the gripping mechanism in the pulling device;
the marks in the figure:
1. stirring device 11, stirring cylinder 12, stirring mechanism 1201, stirring shaft 1202, stirring wheel 1203, conical stirring 1204, stirring sheet 13, stirring motor 14, partition plate 15, lifting cylinder 16, bracket 17, slideway 18, reflux baffle 19, cover plate 110, feed inlet;
2. the device comprises a forming device 21, a movable base 2101, a baseplate frame 2102, a die baseplate 2103, an elastic sealing gasket 22, a die square frame 2201, a supporting frame 2202, a metal plate frame layer 2203 and a die side plate;
3. the lifting device comprises a lifting device 31, a lifting fixing frame 3101, a sliding rail 32, a movable frame 3201, a positioning rod assembly 33, a lifting frame 34, a grabbing mechanism 3401, a clamping arm 3402, a clamping cylinder 3403, a straight rod 3404, a gear set 35, a walking motor 36, a movable rod 37, a lifting motor 38, a lifting rod 39 and a fixed pulley assembly;
4. the topping waste device 41, a main body frame 42, a topping waste mechanism 4201, a main machine shell 42011, a base frame 42012, an outer casing shell 4202, a roll shaft 4203, a spiral blade 43, a spiral driving motor 4301, a chain wheel 4302, a transmission chain 4303, a belt 44 and a blanking hopper;
5. cutting device, 51, cutting frame, 5101, position adjusting plate, 52, lifting frame, 53, cutting mechanism, 54, cutting motor, 55, driving wheel, 56, driven wheel, 57, annular saw blade, 58, tightness adjusting component, 5801, fixed block, 58011, shape, 58012, mounting plate, 58013, flange, 5802, sliding block, 5803, rotary screw, 5804, adjusting nut, 59, lifting mechanism, 5901, lifting motor, 5902, transmission rod, 5903, lifting chain, 510, slide bar mechanism;
6. a track;
1001. first block, 1002, second block, 1003, third block.
Detailed Description
In order to make the technical scheme and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and examples.
As shown in the figure: the embodiment of the invention provides a double-module production line of self-heat-preservation building blocks, which comprises a stirring device 1 for mixing materials, a forming device 2 for receiving the materials output by the stirring device 1 and performing foaming forming, a lifting device 3 for demolding the forming device 2, a topping waste device 4 for trimming the top of a formed green body and a cutting device 5 for vertically cutting the green body, wherein a track 6 for placing the forming device 2 is arranged below the stirring device 1, the forming device 2 can slide to a feed opening of the stirring device 1 to receive the materials, and the lifting device 3, the topping waste device 4 and the cutting device 5 are sequentially arranged above the track 6 from the starting end to the rear working procedure direction.
The stirring device 1 is a double-drum stirring tank and comprises a stirring drum 11, a stirring mechanism 12 arranged in the stirring drum 11, a stirring motor 13 arranged at the top of the stirring drum 11 and a partition plate 14, wherein a plurality of reflux baffles 18 are arranged on the inner wall of the stirring drum 1. The stirring mechanism 12 comprises two stirring shafts 1201 and stirring vane assemblies which are arranged in parallel in the vertical direction, each stirring vane assembly comprises a stirring wheel 1202, a conical stirring 1203 and a cake-shaped stirring sheet 1204 arranged at the lowest end of the stirring shaft 1201, the conical stirring 1203 is located under the stirring wheel 1202, the stirring wheel 1202 is of a circular ring-shaped structure which is horizontally arranged, the stirring wheel 1202 is fixedly connected with the stirring shaft 1201 arranged at the center of the stirring wheel 1202 through a fixing rod, the conical stirring 1203 is of an inverted cone structure consisting of a plurality of round sticks, and the stirring sheet 1204 is used for fully stirring materials located at a bottom valve of the stirring cylinder 1. The power input end of the stirring shaft 1201 is connected with the stirring motor 13, the separation plate 14 is used for separating the stirring cylinder 11 into two independent chambers, the upper part of the separation plate 14 is connected with a lifting mechanism, the lifting mechanism comprises a lifting cylinder 15 and a bracket 16, the bracket 16 is arranged between the two stirring motors 13 and is positioned right above the stirring cylinder 11, a base of the lifting cylinder 15 is fixedly connected with the bracket 16, a telescopic rod of the lifting cylinder 15 is fixedly connected with the separation plate 14, the stirring cylinder 11 is opposite to a slide way 17 which is arranged vertically on the inner wall below the frame, the separation plate 14 is arranged in the slide way 17 in a sliding manner, the bracket 16 is of a n-shaped structure and comprises two vertical arms which are parallel to each other and a horizontal arm which is erected between the two vertical arms, and the lower end face of the horizontal arm is fixedly connected with the base end of the lifting cylinder 15. The top of the mixing drum 11 is provided with two cover plates 19, and a feeding port 110 is formed in a butt joint mode at the middle position of the two cover plates 19.
The forming device 2 comprises a moving base 21 and a die frame 22 arranged on the moving base 21, the die frame 22 can be integrally arranged, the moving base 21 comprises a base plate frame 2101 and a moving wheel set arranged on the lower end face of the base plate frame 2101, the base plate frame 2101 is a rectangular frame formed by welding square tubes, a die bottom plate 2102 is arranged on the base plate frame 2101, an elastic sealing gasket 2103 is arranged between the die bottom plate 2102 and the base plate frame 2101, the outer edge of the elastic sealing gasket 2103 exceeds the outer edge of the die bottom plate 2102, the die frame 22 comprises a supporting frame 2201, a metal plate frame layer 2202 arranged on the inner wall of the supporting frame 2201 and a die side plate 2203 arranged on the inner wall of the metal plate frame layer 2202 in a fitting mode, after the die frame 22 is arranged above the moving base 21, the inner lower edge of the die side plate 2203 is attached to the side edge of the die bottom plate 2102, and the lower end face of the die side plate 2203 is in contact sealing pressing mode with the elastic sealing gasket 2103.
The topping waste device 4 comprises a main body frame 41, a topping waste mechanism 42, a screw driving motor 43 and a discharging hopper 44, wherein the topping waste mechanism 42 comprises a main body shell 4201, the main body shell 4201 comprises a base frame 42011 and an outer casing 42012 welded at the lower end of the base frame 42011, the base frame 42011 is a channel steel, a notch of the base frame 42011 is arranged obliquely upwards, and an opening is formed at the lower end of the outer casing 42012. The two discharging hoppers 44 are respectively arranged below two sides of the main machine shell 4201, two mutually parallel roller shafts 4202 are horizontally arranged in the main machine shell 4201, the included angle between the axes of the two roller shafts 4202 of the same cross section and the horizontal is 5-15 degrees, two groups of spiral blades 4203 used for conveying waste materials to two sides of the machine frame are symmetrically arranged on each roller shaft 4202, the rotation directions of the two groups of spiral blades 4203 are opposite, the lower edge of the spiral blade 4203 on the roller shaft 4202 on the low side is 1-2cm lower than the lower edge of the spiral blade 4203 on the roller shaft 4202 on the high side, and a discharging hob 4204 is further arranged on the roller shaft 4202 at the outer end part of the spiral blade 4203; the two rollers 4202 are provided with chain wheels 4301, the two chain wheels 4301 are driven by a driving chain 4302, the screw driving motor 43 drives the roller 4202 on the lower side to rotate by a belt 4303, and the roller 4202 on the lower side drives the roller 4202 on the upper side to rotate by the driving chain 4302.
The cutting device 5 comprises a cuboid cutting machine frame 51 composed of a plurality of channel steels, a lifting machine frame 52, a sliding rod mechanism 510, a lifting mechanism 59 arranged on the cutting machine frame 51 and 5 groups of cutting mechanisms 53 arranged on the lifting machine frame 52, wherein the 5 groups of cutting mechanisms 53 are distributed side by side, the lifting machine frame 52 is of a cuboid frame structure, the lifting machine frame 52 is arranged inside the cutting machine frame 51 through the lifting mechanism 59 and the sliding rod mechanism 510, the cutting mechanism 53 is arranged below the lifting machine frame 52, the cutting mechanism 53 comprises a cutting motor 54, a driving rotating wheel 55, a driven rotating wheel 56, an annular saw blade 57 sleeved on the driving rotating wheel 55 and the driven rotating wheel 56 and an tightness adjusting component 58, and the diameter of the rotating wheel in the cutting mechanism 53 arranged at the middle position is 2 times that of the two-side cutting mechanism 53. The cutting motor 54 is disposed on one side of the lifting frame 52 and is used for driving the driving rotating wheel 55 to rotate, and the tightness adjusting assembly 58 is disposed on the other side of the lifting frame 52 and is used for adjusting the interval between the driving rotating wheel 55 and the driven rotating wheel 56. The tightness adjusting assembly 58 is mounted on a position adjusting plate 5101, a position adjusting hole is formed in the frame of the cutter frame 51, and the position adjusting plate 5101 is arranged at the position adjusting hole. The tightness adjusting assembly 58 comprises a fixed block 5801, a sliding block 5802 and a rotating screw 5803, wherein the fixed block 5801 is composed of a -shaped portion 58011 and a mounting plate 58012, flanges 58013 are oppositely arranged on the upper side and the lower side of the -shaped portion 58011, the sliding block 5802 is arranged on one side of the -shaped portion 58011 in a sliding mode and buckled at the position of the flange 58013, the screw end of the rotating screw 5803 penetrates through the -shaped portion 58011 and is rotatably arranged in the mounting plate 58012, an adjusting nut 5804 is fixedly connected to the inner side of the sliding block 5802, the adjusting nut 5804 is sleeved on the rotating screw 5803, a driven rotating wheel 56 comprises a rotating wheel and a rotating shaft used for mounting the rotating wheel, and one end of the rotating shaft is fixedly connected to the outer end face of the sliding block 5802. The tightness adjusting component 58 is used for adjusting the annular saw blade 57 to a proper tightness, a worker turns the handle of the rotary screw 5803 by hand, the adjusting nut 5804 moves along the axial direction of the screw along with the turning direction of the screw on the rotary screw 5803, the sliding block 5802 fixedly connected with the adjusting nut 5804 naturally moves along with the axial direction of the screw, and finally the driven rotating wheel 56 is driven to displace along the axial direction of the rotary screw 5803, so that the distance between the driven rotating wheel 56 and the driving rotating wheel 55 is increased or reduced, and the tensioning or loosening of the annular saw blade 57 sleeved between the driven rotating wheel 56 and the driving rotating wheel 55 is adjusted.
The cutting device 5 of the present embodiment includes a lateral cutter and a longitudinal cutter (the longitudinal cutter has the same overall structure as the lateral cutter, and only the number and direction of the set of the cutting mechanisms 53 are different, so that only the structure of the lateral cutter is shown in the drawings). The longitudinal cutting machine is arranged in the preceding procedure of the transverse cutting machine, the longitudinal cutting machine comprises 3 groups of cutting mechanisms 53, the length direction of an annular saw blade 57 of the longitudinal cutting machine is parallel to the direction of the track 6, the longitudinal cutting machine cuts along the length direction of the track 6, the transverse cutting machine comprises 5 groups of cutting mechanisms, and the length direction of the annular saw blade 57 of the transverse cutting machine is perpendicular to the track 6 and used for cutting along the width direction of the track 6.
In this scheme, elevating system 59 includes elevator motor 5901, transfer line 5902 and lift chain 5903, and elevator motor 5901 drives transfer line 5902 and rotates, is provided with the sprocket respectively at the both ends of transfer line 5902, and the position still is provided with down the sprocket under the last sprocket, the rotation setting of lower sprocket is on cutting frame 51, lift chain 5903 one end is fixed at the upper frame of lift frame 52, and the other end is walked around sprocket and lower sprocket in proper order and fixed connection lift frame 52's lower frame. The lifting frame 52 is provided with a mounting plate, one end of the lifting chain 5903 is connected with the upper end face of the mounting plate, the other end of the lifting chain 5903 sequentially bypasses the upper chain wheel and the lower chain wheel and is connected with the lower end face of the solid mounting plate through a telescopic spring, hooks are arranged at two ends of the telescopic spring, one end of the telescopic spring is hung on a chain link at the end part of the telescopic chain 5903, and the other end of the telescopic spring is hung on a chain link at the lower end face of the mounting plate, so that the lifting chain 5903 keeps a certain telescopic range. The diameters of the driving wheel 55 and the driven wheel 56 in the same group of cutting structures are equal, and the diameter of the wheel in the cutting mechanism 53 arranged at the middle position is larger than the diameter of the wheel of the cutting mechanism 53 at the two sides, preferably, the diameter of the wheel in the cutting mechanism 53 arranged at the middle position is 2 times the diameter of the wheel of the cutting mechanism 53 at the two sides. The slide bar mechanism 510 includes a slide bar fixed to the cutter frame 51 and a slide block slidably provided on the slide bar, and the slide block is fixedly connected to the lift frame 52.
The lifting device 3 comprises a lifting fixing frame 31, a moving rack 32 arranged in the lifting fixing frame 31, a lifting frame 33 arranged on the moving rack 32, a running mechanism for driving the moving rack 32 to run on the lifting fixing frame 31 and a lifting mechanism for driving the lifting frame 33 to lift on the moving rack 32, the lifting fixing frame 31 is of a cuboid structure, two sliding rails 3101 are arranged on the upper frame of the lifting fixing frame 31 in parallel, the moving rack 32 is arranged at the sliding rails 3101, 34 groups of grabbing mechanisms 34 are arranged on the lifting frame 33, the multiple groups of grabbing mechanisms 34 are sequentially arranged side by side along the length direction of the sliding rails 3101, each grabbing mechanism 34 comprises two clamping arms 3401 which are arranged oppositely, a clamping cylinder 3402 is arranged between the two clamping arms 3401, the inner ends of the clamping arms 3401 on one side of the lifting frame 33 are fixedly connected with the base ends of the clamping cylinders 3402, the inner ends of the clamping arms 3401 on the other side are hinged with the telescopic ends of the clamping cylinders 3402, the inner ends of the two clamping arms 3401 are further connected with the rotating shafts 3404 through the straight rods, and the lifting frame 3401 are arranged on the outer sides of the lifting frame 3401 through rotating shafts. A plurality of positioning rod assemblies 3201 are correspondingly arranged on the movable frame 32, the positioning rod assemblies 3201 comprise sliding rods and sliding sleeves sleeved on the sliding rods, the upper ends and the lower ends of the sliding rods are fixed on the movable frame 32, and the sliding sleeves are fixedly connected with the lifting frame 33. The gear set 3404 comprises two fixing plates arranged in parallel and two meshed external gears arranged in the fixing plates side by side, connecting rods arranged in parallel with the two external gears are fixedly arranged on two side surfaces of the external gears, and free ends of the two connecting rods are rotatably connected with the straight rod 3403 through rotating shafts.
In this scheme, the running gear includes walking motor 35 and sets up the movable rod 36 in the both sides of movable frame 32 top, and movable rod 36 is including setting up at the middle section sprocket and the walking wheel that is located both sides, and walking motor 35 passes through the chain and drives movable rod 36 middle section sprocket with the drive walking wheel and march on slide rail 3101.
The lifting mechanism comprises a lifting motor 37, a lifting rod 38, a fixed pulley assembly 39 and a lifting chain, wherein the lifting motor 37 drives the lifting rod 38 to rotate, the lifting rod 38 comprises a middle section chain wheel and two end chain wheels, the lifting motor 37 drives the middle section chain wheel of the lifting rod 38 to rotate through the chain, so that the two end chain wheels synchronously rotate, the fixed pulley assembly 39 is arranged under the end chain wheels and is fixed on a frame of the movable frame 32, one end of the lifting chain is connected with the lifting frame 33, and the other end of the lifting chain sequentially bypasses the end chain wheels and the fixed pulley assembly 39 to be connected with the lifting frame 33.
In this scheme, the lifting fixing frame 31 of the lifting device 3 includes a working area and a standby area, the working area is a production line that is working, the standby area is a second production line, when the lifting device 3 extracts and moves the mold block 22 to a position right above the standby area, the mold block 22 can be placed on the moving base 21 of the track 6 below the standby area for use of another production line, and the use rate of the equipment can be improved.
The preparation method of the self-heat-preservation building block of the production line comprises the following steps: step one, stirring and configuring slurry, starting a lifting cylinder 15, lifting a partition plate 14 to ensure that the stirring barrel 11 is communicated integrally, adding pure water and solid mixed raw materials into the stirring barrel 11 according to a proportion, and simultaneously starting two stirring mechanisms 12, wherein the stirring time is 3-8 minutes, so that the stirring is uniform; step two, adding a foaming agent into the slurry, lowering a partition plate 14 to divide the whole stirring cylinder 11 into two independent stirring spaces, respectively adding equal amount of hydrogen peroxide into the two independent stirring spaces according to a certain proportion, continuously stirring for 1-6 minutes, and fully and uniformly stirring; step three, foaming and molding, namely placing the stirred slurry obtained in the step two into two mold boxes 22 of a molding device 2 respectively from the feed openings of two stirring drums 11, and standing and foaming for 0.5-5 hours; step four, separating the mold, moving the grabbing mechanisms 34 of the lifting device 3 to corresponding positions corresponding to the mold boxes 22 of the forming device 2, wherein two groups of grabbing mechanisms 34 on one side correspond to one mold box 22, starting the clamping cylinder 3402, and clamping the mold boxes 22 by the two clamping arms 3401; separating the mold block 22 from the foamed shaped block 1001; step five, trimming the top surface of the building block, namely stripping the top waste of the building block I1001 in step four by utilizing a top waste stripping device 4, enabling the building block I1001 to enter from the lower part of a side roller 4202 with higher position to remove the upper part of the top waste, then entering into the lower part of a side roller 4202 with lower position to remove the lower part of the top waste, respectively crushing the waste of two side-by-side building blocks I1001 by a spiral blade 4203, then conveying the crushed waste to the lower hoppers 44 on two sides and discharging the crushed waste, and sequentially carrying out twice layering removal on the waste by the two roller 4202 by the building block I1001 to obtain a building block II 1002 with a flat top surface; step six, cutting the building block II 1002, wherein the building block II 1002 enters the lower part of the cutting device 5, the cutting device 5 is utilized, wet cutting is adopted, the building block II 1002 obtained in the step five is cut according to the required size, the building block II is firstly entered under a longitudinal cutting machine, cutting is carried out, the cutting block II 1002 is parallel to two side end faces of the track 6 and is cut along the direction parallel to the two side end faces, the building block II enters the lower part of a transverse cutting machine, cutting is carried out, the cutting block II 1002 is perpendicular to two front end faces and rear end faces of the track 6, and cutting is carried out along the direction parallel to the front end faces and the rear end faces, so that a cut building block III 1003 is obtained; and step seven, steam curing, namely steam curing the third 1003 building block obtained in the step six by using steam at 50-120 ℃ for 0.5-3 days, thus obtaining a finished product.
The present invention is not limited to the above-mentioned embodiments, but is intended to be limited to the following embodiments, and any modifications, equivalent changes and variations in the above-mentioned embodiments can be made by those skilled in the art without departing from the scope of the present invention.
Claims (7)
1. The utility model provides a double module production line of self preservation temperature building block, is including being used for carrying out agitating unit (1) that mixes with the material, being used for receiving forming device (2) that hold agitating unit (1) output material and carry out foaming shaping, be used for carrying out drawing of patterns with forming device (2) carry out drawing of patterns device (3), be used for carrying out the cutting device (5) that the trimming was carried out on blank top after the shaping, agitating unit (1) below is provided with track (6) that are used for placing forming device (2), and forming device (2) can slide to the feed opening department of agitating unit (1) and draw the material, carry and draw device (3), remove top waste device (4) and cutting device (5) and set gradually by starting end to the backward procedure direction in track (6) top, its characterized in that:
the stirring device (1) is a double-cylinder stirring tank, and comprises a stirring cylinder (11), a stirring mechanism (12) arranged in the stirring cylinder (11), a stirring motor (13) arranged at the top of the stirring cylinder (11) and a partition plate (14), wherein the stirring mechanism (12) comprises two stirring shafts (1201) and stirring blade assemblies which are arranged in parallel along the vertical direction, the power input end of the stirring shaft (1201) is connected with the stirring motor (13), the partition plate (14) is used for dividing the stirring cylinder (11) into two independent chambers, the upper part of the partition plate (14) is connected with a lifting mechanism, the lifting mechanism comprises a lifting cylinder (15) and a support (16), the support (16) is arranged between the two stirring motors (13) and is positioned right above the stirring cylinder (11), a base of the lifting cylinder (15) is fixedly connected with the support (16), a telescopic rod of the lifting cylinder (15) is fixedly connected with the partition plate (14), a vertical slideway (17) is oppositely arranged on the inner wall of the stirring cylinder (11) right below the frame, and the partition plate (14) is arranged in a sliding way (17). The stirring blade assembly comprises a stirring wheel (1202), a conical stirring device (1203) and a stirring blade (1204), wherein the conical stirring device (1203) is positioned below the stirring wheel (1202), the stirring wheel (1202) is of a circular ring-shaped structure which is horizontally arranged, the stirring wheel (1202) is fixedly connected with a stirring shaft (1201) arranged at the center of the stirring wheel (1202) through a fixing rod, and the conical stirring device (1203) is of an inverted cone structure consisting of a plurality of round rods; the stirring blade (1204) is arranged at the lowest end of the stirring shaft (1201), and the stirring blade (1204) is used for fully stirring the materials positioned at the bottom valve of the stirring cylinder (11);
the forming device (2) comprises a moving base (21) and a die box (22) arranged on the moving base (21), the moving base (21) comprises a base plate frame (2101) and a moving wheel group arranged on the lower end face of the base plate frame (2101), the base plate frame (2101) is a rectangular frame formed by welding square pipes, the base plate frame (2101) is provided with a die bottom plate (2102), an elastic sealing gasket (2103) is arranged between the die bottom plate (2102) and the base plate frame (2101), the outer edge of the elastic sealing gasket (2103) exceeds the outer edge of the die bottom plate (2102), the die box (22) comprises a supporting frame (2201), a metal plate frame layer (2202) arranged on the inner wall of the supporting frame (2201) and a die side plate (2203) which is attached to the inner wall of the metal plate frame layer (2202), after the die box (22) is placed above the moving base (21), the inner lower edge of the die side plate (2203) is attached to the die bottom plate (2102), and the lower edge of the die side plate (2203) is contacted with the elastic sealing gasket (2203) in a pressing mode;
the topping waste device (4) comprises a main body frame (41), a topping waste mechanism (42), a screw driving motor (43) and a discharging hopper (44), wherein the topping waste mechanism (42) comprises a main machine shell (4201), the discharging hopper (44) is arranged in two and is respectively arranged below two sides of the main machine shell (4201), two mutually parallel roll shafts (4202) are horizontally and transversely arranged in the main machine shell (4201), two groups of screw blades (4203) for conveying waste to two sides of the machine frame are symmetrically arranged on each roll shaft (4202), and the rotation directions of the two groups of screw blades (4203) are opposite;
the cutting device (5) comprises a cuboid cutting machine frame (51) formed by a plurality of channel steel, a lifting machine frame (52), a sliding rod mechanism (510), a lifting mechanism (59) arranged on the cutting machine frame (51) and a plurality of groups of cutting mechanisms (53) arranged on the lifting machine frame (52), wherein the groups of cutting mechanisms (53) are distributed side by side, the lifting machine frame (52) is of a cuboid frame structure, the lifting machine frame (52) is arranged inside the cutting machine frame (51) through the lifting mechanism (59) and the sliding rod mechanism (510), the cutting mechanism (53) is arranged below the lifting machine frame (52), the cutting mechanism (53) comprises a cutting motor (54), a driving rotating wheel (55), a driven rotating wheel (56) and an annular saw blade (57) sleeved on the driving rotating wheel (55) and the driven rotating wheel (56), and an elasticity adjusting component (58), the cutting motor (54) is arranged on one side of the lifting machine frame (52) and used for driving the driving rotating wheel (55) to rotate, and the elasticity adjusting component (58) is arranged on the other side of the lifting machine frame (52) and used for adjusting the distance between the driving rotating wheel (55) and the driven rotating wheel (56). The tightness adjusting assembly (58) comprises a fixed block (5801), a sliding block (5802) and a rotating screw (5803), the fixed block (5801) is composed of a -shaped portion (58011) and a mounting plate (58012), flanges (58013) are oppositely arranged on the upper side and the lower side of the -shaped portion (58011), the sliding block (5802) is arranged on one side of the -shaped portion (58011) in a sliding mode and buckled at the position of the flange (58013), the screw end of the rotating screw (5803) penetrates through the -shaped portion (58011) and is rotatably arranged in the mounting plate (58012), an adjusting nut (5804) is fixedly connected to the inner side of the sliding block (5802), the adjusting nut (5804) is sleeved on the rotating screw (5803), a driven rotating wheel (56) comprises a rotating wheel and a rotating shaft used for mounting the rotating wheel, and one end of the rotating shaft is fixedly connected to the outer end face of the sliding block (5802).
2. The dual-module production line for self-heat-preserving building blocks of claim 1, wherein: a plurality of reflux baffles (18) are arranged on the inner wall of the stirring cylinder (11).
3. The dual-module production line for self-heat-preserving building blocks of claim 1, wherein: the bracket (16) is of a reverse U-shaped structure and comprises two vertical arms which are parallel to each other and a horizontal arm which is erected between the two vertical arms, and the lower end face of the horizontal arm is fixedly connected with the base end of the lifting cylinder (15).
4. The dual-module production line for self-heat-preserving building blocks of claim 1, wherein: the tightness adjusting assembly (58) is arranged on the position adjusting plate (5101), a position adjusting hole is formed in the frame of the cutter frame (51), and the position adjusting plate (5101) is arranged at the position adjusting hole.
5. The dual-module production line for self-heat-preserving building blocks of claim 1, wherein: a blanking hob (4204) is also arranged on the roll shaft (4202) at the outer end of the spiral blade (4203).
6. The dual-module production line for self-heat-preserving building blocks of claim 1, wherein: the included angle between the axis connecting line of two roll shafts (4202) with the same cross section and the horizontal is 5-15 degrees.
7. The dual-module production line of self-heat-preserving building blocks of claim 6, wherein: the two roller shafts (4202) are respectively provided with a chain wheel (4301), the two chain wheels (4301) are driven by a transmission chain (4302), a spiral driving motor (43) drives the roller shaft (4202) at the low position side to rotate by a belt (4303), and the roller shaft (4202) at the low position side drives the roller shaft (4202) at the high position side to rotate by the transmission chain (4302).
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| CN201811277873.1A CN109382906B (en) | 2018-10-30 | 2018-10-30 | Double-module production line of self-heat-preservation building blocks |
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| CN201811277873.1A CN109382906B (en) | 2018-10-30 | 2018-10-30 | Double-module production line of self-heat-preservation building blocks |
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| CN109382906B true CN109382906B (en) | 2024-04-09 |
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|---|---|---|---|---|
| DE202010002946U1 (en) * | 2009-09-09 | 2011-02-03 | Rb International Gmbh & Co. Kg | Betonformlingherstellvorrichtung |
| CN105799037A (en) * | 2016-05-09 | 2016-07-27 | 许昌五星实业有限责任公司 | Production assembly line of self-thermal insulation concrete blocks |
| CN107672000A (en) * | 2017-10-11 | 2018-02-09 | 许昌五星实业有限责任公司 | A kind of heat insulation building block streamline Split movable cutter device |
| CN108527635A (en) * | 2018-06-21 | 2018-09-14 | 河南省众邦伟业科技有限公司 | A kind of concrete foamed bricks machining production line |
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Country or region after: China Address after: Building 4, 3rd Floor, No. 1258 Zhufeng Road, Zhujiajiao Town, Qingpu District, Shanghai, 200000 RMB Applicant after: CCBM BUILDING MATERIAL TECHNOLOGY Co.,Ltd. Address before: 461000 Weidu Private Economic Park North Park, Weidu District, Xuchang City, Henan Province Applicant before: CCBM BUILDING MATERIAL TECHNOLOGY Co.,Ltd. Country or region before: China |
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