CN109378671A - A kind of digital cable hot melten type Quick Connect Kit and attaching method thereof - Google Patents
A kind of digital cable hot melten type Quick Connect Kit and attaching method thereof Download PDFInfo
- Publication number
- CN109378671A CN109378671A CN201811179571.0A CN201811179571A CN109378671A CN 109378671 A CN109378671 A CN 109378671A CN 201811179571 A CN201811179571 A CN 201811179571A CN 109378671 A CN109378671 A CN 109378671A
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- China
- Prior art keywords
- copper pipe
- digital cable
- clamp handle
- scolding tin
- type quick
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/021—Soldered or welded connections between two or more cables or wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
- H01R4/60—Connections between or with tubular conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
Abstract
The invention discloses a kind of digital cable hot melten type Quick Connect Kits and attaching method thereof, including prepare a copper pipe；Scolding tin is injected into copper pipe；According to digital cable diameter, scolding tin is punched；By the insulation core wire stripped to connecting in copper pipe；By heating copper tube, reach scolding tin fusing point, fixed insulation core wire；Pyrocondensation protective case is moved on into copper pipe position, then pyrocondensation protective case is heated, so that pyrocondensation protective case is coated on insulation core wire junction, completes the connection of digital cable.It realizes cable connection, has the characteristics that easy to operate, reliable and stable, applicability is flexible.
Description
Technical field
The present invention relates to cable connecting arrangement, specifically a kind of digital cable hot melten type Quick Connect Kit and its connection
Method.
Background technique
In wiring, cable or electric wire all unavoidably need soldering and seal the transition joint of waterproof, and the tin of connector production
Weldering and sealing waterproof technology method have several, and common preferable connector way is: 1, for electric tin furnace wicking or electric iron scolding tin after,
It is protected using high pressure self-adhesive tape water-proofing treatment, then with electrician's insulating tape；2, to use dedicated thermal shrinkage water-joint after soldering
Insulation and protection；3, dedicated docking waterproof connector, cable conductor crimp on the core in connector, do soldering, and in soldering
During, there are electric tin soldering tools to take electric hardly possible, is difficult to make in certain operating environments (such as high-altitude, wind-force are relatively strong, weather is cold)
The case where industry.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of digital cables, and dress is quickly connected with hot melten type
Set and attaching method thereof, to be at least up to the purpose of quick connecting cable.
The purpose of the present invention is achieved through the following technical solutions: a kind of digital cable quickly connects dress with hot melten type
It sets, the present apparatus realizes the connection between cable insulation core wire, and on the one hand the present apparatus can connect the system of finished product with automation control
It makes, the quick connection of insulation core wire on the other hand may be implemented.The present apparatus includes pedestal, and the pedestal is equipped with working chamber, institute
It states and is equipped with controller, servo motor, cooling mechanism, soldering collecting chamber, perforating mechanism and the power supply to energize in working chamber,
The device automatically controls connection finished product using controller control, and the output end of the servo motor is equipped with pliers, and pliers is being watched
The output end 360 degree rotation of motor, the scalable setting of pliers are taken, the pliers is fastened with copper pipe, the pincers far from motor one end
Son is respectively equipped with heating plate and temperature sensor with copper pipe contact portion, and the copper pipe both ends are equipped with dish, the dish indent
The center of setting, dish is equipped with circular hole；Cooling mechanism is realized and is controlled the temperature of copper pipe；The soldering collecting chamber is arranged in work
Make the bottom of chamber, the perforating mechanism is arranged on the side wall of working chamber, and the cooling mechanism, perforating mechanism fixed point ring are located at work
Make intracavitary；The top of the working chamber is equipped with the opening that a copper pipe passes through, and the opening two sides are equipped with to support digital electricity
The support of cable, the abutment surface are equipped with the card slot for blocking digital cable, are equipped with heating in the inner cavity of one of them support
Furnace, the heating furnace are movably arranged in the inner cavity of the support；Scolding tin inlet is additionally provided in the working chamber, and described
The setting of scolding tin inlet face copper pipe mouth；Wherein one end of the digital cable is equipped with pyrocondensation protective case；The controller with watch
Take electrical connection of motor.Copper pipe initial position is placed vertically, squeezes into flow-like scolding tin by scolding tin inlet, meanwhile, utilize drop
Warm mechanism carries out temperature control to copper pipe, so that scolding tin temperature reduces, without flowing out from the circular hole of copper pipe bottom, wherein circular hole is set
It is set to bowl-shape, and bowl-shape bottom is arranged in the through-hole in circular hole；When scolding tin fills up copper pipe, servo motor drives pliers rotation
Turn, punched through cooling mechanism into subsequent work point, when punching, scolding tin is in half curdled appearance, and perforating mechanism is facilitated to beat
Hole, the copper pipe after punching are transported to opening, then rise to suitable position through pliers, then by the insulation core wire stripped in copper
To connecting in pipe, by heating copper tube, reach scolding tin fusing point, fixed insulation core wire；Pyrocondensation protective case is finally moved on into copper pipe position
It sets, then pyrocondensation protective case is heated, pyrocondensation protective case is made to be coated on insulation core wire junction, complete the company of digital cable
It connects.
Preferably, the cooling mechanism includes hair dryer and suction ventilator, and wind-guiding is equipped between the hair dryer and suction ventilator
Piece, the wind regime of the hair dryer are cold wind, and the air outlet of hair dryer is in beak-like.Hair dryer, suction ventilator, guide vane form distinguished and admirable
Closed loop realizes the cooling to copper pipe, so that scolding tin therein is in half curdled appearance, scolding tin will not flow out in copper pipe.
Preferably, the perforating mechanism includes lifting seat, and the bottom of the lifting seat is equipped with electric welding machine, the electric welding machine packet
Capillary is included, the diameter of the capillary is equal to digital cable core line diameter, and capillary and copper pipe are same center line.Using capillary, energy
Realization half-and-half coagulates solid scolding tin and drills, and realizes that later period core wire docks inside scolding tin.
Preferably, the lifting seat uses pressure liftable, and lifting seat includes air pressure valve, and the air pressure valve and controller are electrical
Connection.Automation control electric welding machine working condition, meets practice of construction demand.
Preferably, the pliers includes main clamp handle, and the main clamp handle front end is equipped with point clamp handle a and divides clamp handle b, described point of pincers
Handle a is fixedly connected with main clamp handle, and heating plate setting is dividing the surface clamp handle a, described that clamp handle b is divided to be flexibly connected with main clamp handle, institute
Temperature sensor is stated to be arranged on point clamp handle b,；The width of the pliers is less than the length of copper pipe.Pliers, which not only acts as, blocks copper
The purpose of pipe is also realized and drives copper pipe rotation, lifting.And pliers further includes having point clamp handle a and point clamp handle b, is realized to copper pipe liter
While warm, moreover it is possible to which the temperature for monitoring copper pipe in real time according to actual state, real-time monitoring copper pipe temperature, and then reaches regulation weldering
The purpose of tin physical state.Wherein, the width of pliers is less than the length of copper pipe, so that both ends are when heating scolding tin link.
Preferably, the main clamp handle front end is equipped with positive and negative motor, and the output shaft of the positive and negative motor fixes company with clamp handle b is divided
It connects, is socketed with clamp handle a is divided by bearing, the positive and negative motor and controller are electrically connected.Realize that pliers blocks the automatic of copper pipe
Change control.
Preferably, disk is also socketed with by bearing on the output end of the servo motor, the disk is equipped with bracket
And the round sliding slot connecting with bracket slide, the bracket and main clamp handle are welded.Disk not only acts as support pliers and copper pipe
Purpose, also help realize pliers rotation, avoid damage to servo motor.
Preferably, the support is equipped with removable cable line clamping body, and the cable line clamping body includes
Groove body, the groove body are connect with bearing sliding, and the groove body upper surface is equipped with the card slot to place cable, the card slot
One end is arranged to the shape that scatters, and one end is equipped with matched fastener.Cable line clamping body lives cable line card, together
Shi Yidong groove body realizes that cable conductor penetrates copper pipe, and the insulating layer of cable package is aligned with copper pipe wall.One end of card slot
It is arranged to the shape that scatters, one end is equipped with matched fastener, and by fastener, one end of clamping card slot is realized to difference
The cable core of size is fixed, and structure is simple,, can also be by manual micro- in cable and copper pipe docking operation convenient for operation
Cable core is adjusted to realize the interspersed of its.
Meanwhile sliding groove is equipped in a wherein support, the sliding groove slidably connects movable plate therewith, described to add
Hot stove is fixed on movable plate, and the outside of the movable plate is equipped with handle.It is needing to heat pyrocondensation protective case, is making its receipts
When contracting, mobile heating furnace.
A kind of digital cable hot melten type quick connecting method, includes the following steps:
S1. prepare a copper pipe；
S2. scolding tin is injected into copper pipe；
S3. according to digital cable diameter, the scolding tin in S2 is punched；
S4. by the insulation core wire stripped in copper pipe to connecting；And adjust the spacing of two insulation core wires；
S5. by heating copper tube, reach scolding tin fusing point, fixed insulation core wire；
S6. pyrocondensation protective case is moved on into copper pipe position, then pyrocondensation protective case is heated, pyrocondensation protective case is made to be coated on insulation
The connection of digital cable is completed in core wire junction.
Preferably, in the S1, the both ends of the copper pipe are equipped with dish, and the dish center is equipped with circular hole；Institute
It states in S2, the ingredient of the scolding tin agent is made of soldering alloy and scaling powder, the mass parts of the soldering tin alloy and scaling powder
For number than being 83.8-87:13-16.2, soldering alloy includes 2-2.5%Ag, 1.1-1.3%Cu, 0.02- by percentage to the quality
The Pb of 0.03% P, 0.11-0.12% Ni, 40-48%, remaining is Sn；The scaling powder by percentage to the quality, including with the following group
Point: the thickener of 35-40%, the lead powder of 6-8%, the succinic acid of 13-17%, 1-2% thixotropic agent, 2-3% rosin, remaining is solvent, institute
Temperature of the copper pipe close to disk one end is stated to control at 180-200 DEG C；In the S3, perforating mechanism uses electric welding machine, and is welded
The capillary diameter of machine is equal to digital cable diameter, and scolding tin is in half curdled appearance；In the S4, in the insulating core that will be stripped
While line docks in copper pipe, the insulating layer wall of insulation core wire is aligned with copper pipe side wall.
The beneficial effects of the present invention are:
1. on the one hand making scolding tin go out to be uniformly distributed in cable fracture, and will not generate by the way that copper pipe is arranged in the junction of cable
Scolding tin burr influences the use of cable later period and on the other hand arranges scolding tin in copper pipe, and the major part for keeping cable exposed is by scolding tin
Covering, increases the row that is connected firmly of two cables；
Directly melted by heating after cable and copper pipe are to connecting 2. the present invention is laid with half solidification state scolding tin directly in copper pipe
Change cable, realize that cable core makes the connection of its two section by scolding tin, has the spies such as easy to operate, reliable and stable, applicability is flexible
Point.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of copper pipe in the present invention；
Fig. 3 is the partial structure diagram of pliers in the present invention；
Fig. 4 is the structural schematic diagram for dividing clamp handle a in Fig. 3；
Fig. 5 is the enlarged drawing of Fig. 1 part A in the present invention；
Fig. 6 is the structural schematic diagram of support of the present invention；
Fig. 7 is the enlarged drawing of part B in Fig. 6；
Fig. 8 is copper pipe heated condition figure；
Fig. 9 is the cable after linking into an integrated entity.
Specific embodiment
Technical solution of the present invention is described in further detail with reference to the accompanying drawing, but protection scope of the present invention is not limited to
It is as described below.
Embodiment
As shown in figs 1-9, a kind of digital cable hot melten type Quick Connect Kit, the present apparatus realize cable insulation core wire it
Between connection, and the present apparatus on the one hand can with automation control connect finished product manufacture, insulation core wire on the other hand may be implemented
Quick connection.The present apparatus includes pedestal 1, and the pedestal 1 is equipped with working chamber 2, and controller is equipped in the working chamber 2, is watched
Motor 3, cooling mechanism 4, soldering collecting chamber 5, perforating mechanism 6 and the power supply to energize are taken, which uses controller control
System automatically controls connection finished product, and the output end of the servo motor 3 is equipped with pliers 7, and pliers 7 is in the output end of servo motor 3
360 degree rotation, the scalable setting of pliers 7, the pliers 7 are fastened with copper pipe 8, the pliers 7 and copper far from 3 one end of servo motor
8 contact portion of pipe is respectively equipped with heating plate 71 and temperature sensor 72, and 8 bottom of copper pipe is equipped with dish 81, in the dish 81
The heart is equipped with circular hole 82；Cooling mechanism 4 is realized and is controlled the temperature of copper pipe 8；The bottom of working chamber 2 is arranged in the soldering collecting chamber 5
Portion, the perforating mechanism 6 are arranged on the side wall of working chamber 2, and the cooling mechanism 4, perforating mechanism 6 pinpoint ring and be located at working chamber
In 2；The top of the working chamber 2 is equipped with the opening 21 that a copper pipe 8 passes through, and two sides are equipped with to support number at the opening 21
The support 9 of cable, 9 surface of support are equipped with the card slot 91 for blocking digital cable, set in the inner cavity of one of them support 9
There is heating furnace 10, the heating furnace 10 is movably arranged in the inner cavity of the support 9；Scolding tin is additionally provided in the working chamber 2
Inlet, and 8 mouthfuls of the scolding tin inlet face copper pipe settings；Wherein one end of the digital cable is equipped with pyrocondensation protective case
11；The controller and servo motor 3 are electrically connected.8 initial position of copper pipe is placed vertically, squeezes into fluid by scolding tin inlet
Shape scolding tin, meanwhile, temperature control is carried out to copper pipe 8 using cooling mechanism 4, so that scolding tin temperature reduces, without from 8 bottom of copper pipe
Circular hole 82 flows out, wherein circular hole 82 is arranged to bowl-shape, and bowl-shape bottom is arranged in the through-hole in circular hole 82；When scolding tin fills up
When copper pipe 8, servo motor 3 drives pliers 7 to rotate, and is punched through cooling mechanism 4 into subsequent work point, when punching, weldering
Tin is in half curdled appearance, and perforating mechanism 6 is facilitated to punch, and the copper pipe 8 after punching is transported to opening 21, then rises through pliers 7
To suitable position, then by the insulation core wire stripped in copper pipe 8 to connecting, by heating copper tube 8, reach scolding tin fusing point, Gu
Determine insulation core wire；Pyrocondensation protective case 11 is finally moved on into 8 position of copper pipe, then pyrocondensation protective case 11 is heated, protects pyrocondensation
Sheath 11 is coated on insulation core wire junction, completes the connection of digital cable.
Preferably, the cooling mechanism 4 includes hair dryer 41 and suction ventilator 42, between the hair dryer 41 and suction ventilator 42
Equipped with guide vane 43, the wind regime of the hair dryer 41 is cold wind, and the air outlet of hair dryer 41 is in beak-like.Hair dryer 41, air draught
Machine 42, guide vane 43 form distinguished and admirable closed loop, realize the cooling to copper pipe 8, so that scolding tin therein is in half curdled appearance, scolding tin is not
It can be flowed out in copper pipe 8.
Preferably a kind of mode, the perforating mechanism 6 include lifting seat 61 to the present embodiment, and the bottom of the lifting seat 61 is set
There is electric welding machine, the electric welding machine includes capillary, and the diameter of the capillary is equal to digital cable core line diameter, and capillary is with copper pipe 8
Same center line.It using capillary, is able to achieve and half-and-half coagulates solid scolding tin and drill, realize that later period core wire is right inside scolding tin
It connects.
Specifically, the lifting seat 61 uses pressure liftable, and lifting seat 61 includes air pressure valve, the air pressure valve and control
Device is electrically connected.Automation control electric welding machine working condition, meets practice of construction demand.
Specifically, the pliers 7 includes main clamp handle 71, and main 71 front end of clamp handle is equipped with point clamp handle a72 and divides clamp handle
B, described point of clamp handle a72 are fixedly connected with main clamp handle 71, and heating plate setting is dividing the surface clamp handle a72, described to divide clamp handle b and master
Clamp handle 71 is flexibly connected, and the temperature sensor is arranged on dividing clamp handle b73.Pliers 7 not only acts as the purpose for blocking copper pipe 8,
It also realizes and drives the rotation of copper pipe 8, lifting.And pliers 7 further includes having point clamp handle a72 and point clamp handle b73, realizes and heats up to copper pipe 8
While, moreover it is possible to the temperature for monitoring copper pipe 8 in real time according to actual state, 8 temperature of real-time monitoring copper pipe, and then reaches regulation weldering
The purpose of tin physical state.
A kind of preferred mode of the present embodiment, main 71 front end of clamp handle are equipped with positive and negative motor, the positive and negative motor it is defeated
Shaft is fixedly connected with a point clamp handle b73, is socketed with clamp handle a72 is divided by bearing, the positive and negative motor and controller are electrically connected.
Realize that pliers 7 blocks the automation control of copper pipe 8.
Specifically, disk is also socketed with by bearing on the output end of the servo motor 3, the disk is equipped with branch
Frame 811 and the round sliding slot 812 being slidably connected with bracket 811, the bracket 811 are welded with main clamp handle 71.Dish 81 plays
Support the purpose of pliers 7 and copper pipe 8.
Specifically, the support is equipped with removable cable line clamping body, the cable line clamping body packet
Groove body 911 is included, the groove body 911 is slidably connected with support 9, and 911 upper surface of groove body is equipped with the card to place cable
Slot 912, one end of the card slot 912 are arranged to the shape that scatters, and one end is equipped with matched fastener, and the fastener is can
Fastener is dismantled, after completing cable connection, need to only dismantle fastener, so that it may take out the cable after connecting, wherein fastener
It is preferred that screw thread is detachable, have that structure is simple, easy to operate advantage.Cable line clamping body lives cable line card, together
Shi Yidong groove body realizes that cable conductor penetrates copper pipe, and the insulating layer of cable package is aligned with copper pipe wall.The support 9
Interior to be equipped with sliding groove, the sliding groove slidably connects movable plate therewith, and the heating furnace 10 is fixed on movable plate 92, described
The outside of movable plate 92 is equipped with handle 921.It is needing to heat pyrocondensation protective case 11, when making its contraction, mobile heating furnace
10。
A kind of digital cable hot melten type quick connecting method, includes the following steps:
S1. prepare a copper pipe；
S2. scolding tin is injected into copper pipe；
S3. according to digital cable diameter, the scolding tin in S2 is punched；
S4. by the insulation core wire stripped in copper pipe to connecting；And adjust the spacing of two insulation core wires；
S5. by heating copper tube, reach scolding tin fusing point, fixed insulation core wire；
S6. pyrocondensation protective case is moved on into copper pipe position, then pyrocondensation protective case is heated, pyrocondensation protective case is made to be coated on insulation
The connection of digital cable is completed in core wire junction.
Specifically, in the S1, one end of the copper pipe is equipped with dish 81, and 81 center of dish is equipped with circular hole；
In the S2, temperature of the copper pipe close to 81 one end of dish is controlled at 180-200 DEG C；In the S3, perforating mechanism is using electricity
Welding machine, and the capillary diameter of electric welding machine is equal to digital cable diameter, and scolding tin is in half curdled appearance；In the S4, inciting somebody to action
While the insulation core wire stripped docks in copper pipe, the insulating layer wall of insulation core wire is aligned with copper pipe side wall.
As preferred design of the invention,
In order to more effectively ensure welding effect, before S5, it is also necessary to determine the distance between both ends copper wire (i.e. spacing),
Under suitable distance, by punching to scolding tin, stronger welding is realized.Meanwhile dynamic tune is also carried out to welding material
Section.
Measure insulation thickness H (mm), conductor resistance R (ohm/kft)；
Ratio P1=H*D*R*100% of lead/(2*5*40) in the scolding tin；
Ratio P1=1-H*D*R*100% of copper/(2*5*40) in the scolding tin.
The specific calculation of the spacing are as follows:
L(mm)=SQRT (D*R*k1)；
Wherein, k1=0.03-0.1 is taken, it is demonstrated experimentally that taking 0.05 effect best.
Wherein, D(cm) indicate conductor diameter.
The temperature of the welding is also dynamic change.The temperature T is related to area S, conductor resistance R.Specifically, institute
State temperature T=190+S*R/k2.K2 value is 1000-1200, wherein taking 1100 effects best.
It, can also be using the flatness in section as the reference frame of welding distance as preferred design of the invention.
For the both ends of welding, usually out-of-flatness, basis by the height difference H 1 in section, as welding spacing.Tool
Body, the L(mm)=SQRT (D*R*k3*H1)；
Wherein, k1=0.05-0.1 is taken.
As preferred design of the invention, bonding machine can also be carried out preferred design by the present invention, through overtesting, the present invention
A kind of novel scolding tin agent is developed, the ingredient of the scolding tin agent is made of soldering alloy and scaling powder, the soldering tin alloy
Mass parts ratio with scaling powder is 83.8-87:13-16.2, and soldering alloy includes 2-2.5%Ag by percentage to the quality,
The Pb of 1.1-1.3%Cu, 0.02-0.03% P, 0.11-0.12% Ni, 40-48%, remaining is Sn；The scaling powder is with quality hundred
Divide than meter, including following components: the thickener of 35-40%, the lead powder of 6-8%, the succinic acid of 13-17%, 1-2% thixotropic agent, 2-3%
Rosin, remaining is solvent, and the thickener can choose hydroxyethyl cellulose, and thixotropic agent can choose organobentonite, described
Solvent can choose one of diethylene glycol hexyl ether, tetrahydrofurfuryl alcohol or a variety of.
The above is only a preferred embodiment of the present invention, it should be understood that the present invention is not limited to described herein
Form should not be regarded as an exclusion of other examples, and can be used for other combinations, modifications, and environments, and can be at this
In the text contemplated scope, modifications can be made through the above teachings or related fields of technology or knowledge.And those skilled in the art institute into
Capable modifications and changes do not depart from the spirit and scope of the present invention, then all should be in the protection scope of appended claims of the present invention
It is interior.
Claims (10)
1. a kind of digital cable hot melten type Quick Connect Kit, it is characterised in that: including pedestal, the pedestal is equipped with work
Chamber, equipped with controller, servo motor, cooling mechanism, soldering collecting chamber, perforating mechanism and to energize in the working chamber
The output end of power supply, the servo motor is equipped with pliers, and pliers, in the output end 360 degree rotation of servo motor, pliers can be stretched
Contracting setting, the pliers are fastened with copper pipe far from motor one end, and the pliers and copper pipe contact portion are respectively equipped with heating plate and temperature
Sensor is spent, the copper pipe both ends are equipped with dish, and the dish indent setting, the center of dish is equipped with circular hole；Cooling mechanism,
It realizes and the temperature of copper pipe is controlled；The bottom of working chamber is arranged in the soldering collecting chamber, and the perforating mechanism setting is working
On the side wall of chamber, the cooling mechanism, perforating mechanism fixed point ring are located in working chamber；The top of the working chamber is equipped with a copper pipe
By opening, the opening two sides are equipped with to the support that supports digital cable, and the abutment surface is equipped with and blocks number
The card slot of cable is equipped with heating furnace in the inner cavity of one of them support, and the heating furnace can in the inner cavity of the support
Mobile setting；Scolding tin inlet is additionally provided in the working chamber, and the scolding tin inlet face copper pipe mouth is arranged；It is wherein described
One end of digital cable is equipped with pyrocondensation protective case；The controller and servo motor are electrically connected.
2. a kind of digital cable hot melten type Quick Connect Kit according to claim 1, it is characterised in that: the cooling
Mechanism includes hair dryer and suction ventilator, and guide vane is equipped between the hair dryer and suction ventilator, and the wind regime of the hair dryer is cold
Wind, the air outlet of hair dryer are in beak-like, and the hair dryer and suction ventilator are electrically connected with controller.
3. a kind of digital cable hot melten type Quick Connect Kit according to claim 1, it is characterised in that: the punching
Mechanism includes lifting seat, and the bottom of the lifting seat is equipped with electric welding machine, and the electric welding machine includes capillary, the diameter etc. of the capillary
In digital cable core line diameter, capillary and copper pipe are same center line.
4. a kind of digital cable hot melten type Quick Connect Kit according to claim 1, it is characterised in that: the lifting
Seat uses pressure liftable, and lifting seat includes air pressure valve, and the air pressure valve and controller are electrically connected.
5. a kind of digital cable hot melten type Quick Connect Kit according to claim 1, it is characterised in that: the pliers
Including main clamp handle, the main clamp handle front end is equipped with point clamp handle a and clamp handle b, described point of clamp handle a is divided to be fixedly connected with main clamp handle, and
Heating plate setting is dividing the surface clamp handle a, described that clamp handle b is divided to be flexibly connected with main clamp handle, and the temperature sensor setting is in a point pincers
On handle b；The width of the pliers is less than the length of copper pipe.
6. a kind of digital cable hot melten type Quick Connect Kit according to claim 5, it is characterised in that: the main pincers
Handle front end is equipped with positive and negative motor, and the output shaft of the positive and negative motor is fixedly connected with a point clamp handle b, passes through bearing holder (housing, cover) with a point clamp handle a
It connects, the positive and negative motor and controller are electrically connected.
7. a kind of digital cable hot melten type Quick Connect Kit according to claim 5, it is characterised in that: the servo
Disk, the circle that the disk is equipped with bracket and connect with bracket slide are also socketed with by bearing on the output end of motor
Sliding slot, the bracket and main clamp handle are welded.
8. a kind of digital cable hot melten type Quick Connect Kit according to claim 1, it is characterised in that: the support
It is equipped with removable cable line clamping body, the cable line clamping body includes groove body, the groove body and bearing sliding
Connection, the groove body upper surface are equipped with the card slot to place cable, and one end of the card slot is arranged to the shape that scatters, one end
Equipped with matched fastener；Sliding groove is equipped in one of them described support, the sliding groove slidably connects shifting therewith
Movable plate, the heating furnace are fixed on movable plate, and the outside of the movable plate is equipped with handle.
9. a kind of digital cable hot melten type quick connecting method, characterized by the following steps:
S1. prepare a copper pipe；
S2. scolding tin agent is injected into copper pipe；
S3. according to digital cable diameter, the scolding tin in S2 is punched；
S4. by the insulation core wire stripped in copper pipe to connecting；And adjust the spacing of two insulation core wires；
S5. by heating copper tube, reach scolding tin fusing point, fixed insulation core wire；
S6. pyrocondensation protective case is moved on into copper pipe position, then pyrocondensation protective case is heated, pyrocondensation protective case is made to be coated on insulation
The connection of digital cable is completed in core wire junction.
10. a kind of digital cable hot melten type quick connecting method according to claim 9, it is characterised in that: described
In S1, the both ends of the copper pipe are equipped with dish, and the dish center is equipped with circular hole；In the S2, the scolding tin agent at
To divide and is made of soldering alloy and scaling powder, the mass parts ratio of the soldering tin alloy and scaling powder is 83.8-87:13-16.2,
Soldering alloy includes 2-2.5%Ag, 1.1-1.3%Cu, 0.02-0.03% P, 0.11-0.12% Ni, 40- by percentage to the quality
48% Pb, remaining is Sn；The scaling powder by percentage to the quality, including following components: the thickener of 35-40%, 6-8%'s
Lead powder, the succinic acid of 13-17%, 1-2% thixotropic agent, 2-3% rosin, remaining is solvent, temperature of the copper pipe close to disk one end
Control is at 180-200 DEG C；In the S3, perforating mechanism uses electric welding machine, and the capillary diameter of electric welding machine is equal to digital cable
Diameter, and scolding tin is in half curdled appearance；It, will while docking the insulation core wire stripped in copper pipe in the S4
The insulating layer wall of insulation core wire is aligned with copper pipe side wall.
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| CN201911238618.0A CN110943354B (en) | 2018-10-10 | 2018-10-10 | Hot-melting type quick connection method for digital cable |
| CN201811179571.0A CN109378671B (en) | 2018-10-10 | 2018-10-10 | Hot-melting type quick connecting device for digital cable |
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| CN201811179571.0A CN109378671B (en) | 2018-10-10 | 2018-10-10 | Hot-melting type quick connecting device for digital cable |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113571995A (en) * | 2021-07-09 | 2021-10-29 | 北京大学 | MgB2Method for manufacturing superconducting joint |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN110943354A (en) | 2020-03-31 |
| CN109378671B (en) | 2020-02-25 |
| CN110943354B (en) | 2020-11-10 |
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