CN109373793B - Multi-station turntable device for producing superconducting heat pipe - Google Patents
Multi-station turntable device for producing superconducting heat pipe Download PDFInfo
- Publication number
- CN109373793B CN109373793B CN201811446947.XA CN201811446947A CN109373793B CN 109373793 B CN109373793 B CN 109373793B CN 201811446947 A CN201811446947 A CN 201811446947A CN 109373793 B CN109373793 B CN 109373793B
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- CN
- China
- Prior art keywords
- station
- clamping block
- condensing head
- liquid injection
- condensing
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- 239000007788 liquid Substances 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000002347 injection Methods 0.000 claims abstract description 36
- 239000007924 injection Substances 0.000 claims abstract description 36
- 238000003466 welding Methods 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 230000010412 perfusion Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/0283—Means for filling or sealing heat pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K13/00—Welding by high-frequency current heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/06—Fastening; Joining by welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
A multistation carousel device for producing superconducting pipe, including support and multistation carousel, be equipped with condensing head transport station, intubate station, welding station, annotate liquid station and ejection of compact station along multistation carousel circumference, install condensing head clamping mechanism on the multistation carousel relative with every station, condensing head transport station department is equipped with condensing head conveyor, installs high-frequency welding machine in welding station department, is equipped with the horizontal pushing mechanism of high-frequency welding machine on the support, annotates liquid station department and installs automatic perfusion device. According to the invention, the welding and liquid injection between the condensing head and the heat conduction pipe body are integrated on the multi-station turntable, so that the production space is saved, and the production efficiency and the production quality are greatly improved.
Description
Technical Field
The invention relates to solar heat pipe production equipment, in particular to a multi-station turntable device for producing superconducting heat pipes.
Background
The superconducting heat pipe is used as a good heat conduction component, and the heat is transferred by means of cyclic phase change of the internal working medium in a closed shell which is pumped into a certain vacuum, and the superconducting heat pipe generally consists of a condensation head and a pipe body. In the production process of the superconducting heat pipe, the welding and liquid injection of the condensing head and the pipe body belong to two independent working procedures, manual operation is mainly relied on, at least one person is used in each working procedure, and one person cannot fully process the working procedures. Therefore, the existing superconducting heat pipe has high production cost, and meanwhile, the problems of scrapping and poor quality of products and the like can be caused by manual operation.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the multi-station turntable device for producing the superconducting heat pipe, which has the advantages of reasonable design, high working efficiency and low production cost.
The technical problem to be solved by the invention is realized by the following technical scheme, the invention is a multi-station turntable device for producing superconducting heat pipes, which is characterized by comprising a bracket and a multi-station turntable, wherein a pipe body fixing frame for fixing the superconducting heat pipe body is arranged on the multi-station turntable, a condensing head conveying station, a pipe inserting station, a welding station, a liquid injecting station and a discharging station are sequentially arranged along the circumferential direction of the multi-station turntable, a condensing head clamping mechanism with an upward opening is arranged on the multi-station turntable opposite to each station, a condensing head conveying device is arranged at the position of the condensing head conveying station, a high-frequency welding machine is arranged at the welding station, a first pushing mechanism for driving the high-frequency welding machine to reciprocate towards the center of the multi-station turntable is arranged on the bracket, an automatic pouring device is arranged at the position of the liquid injecting station, and the automatic pouring device is arranged on the bracket through a lifting mechanism;
the automatic pouring device comprises a liquid injection head with a liquid injection port arranged downwards and a positioning centering fixture for guiding the top end opening of the superconducting heat pipe to be opposite to the liquid injection port of the liquid injection head, wherein the positioning centering fixture is arranged on a support, the liquid injection head is arranged on a lifting mechanism, the liquid injection head is connected with a liquid injection machine through a pipeline, the positioning centering fixture is provided with a left clamping jaw and a right clamping jaw, the clamping jaws are arranged on the support through movable arms, and a first power mechanism for driving the movable arms to rotate so that the left clamping jaw and the right clamping jaw can surround the superconducting heat pipe under the liquid injection port is arranged on the support.
The technical problem to be solved by the invention can also be achieved by the following technical scheme that the condensing head clamping mechanism comprises two clamping blocks which are arranged side by side along the radial direction of the multi-station turntable, wherein one clamping block is a fixed clamping block, the other clamping block is a movable clamping block, grooves with opposite openings are arranged on the matching surfaces of the fixed clamping block and the movable clamping block, the grooves on the two clamping blocks form a clamping opening of the condensing head of the solar heat pipe, and a guiding mechanism for guiding the movable clamping block to close to the fixed clamping block is arranged between the movable clamping block and the fixed clamping block.
The technical problem to be solved by the invention can also be achieved by the following technical scheme that the guide mechanism comprises a guide rod arranged on the movable clamping block, a guide hole matched with the guide rod is arranged on the fixed clamping block, a reset spring for driving the movable clamping block to close to the fixed clamping block is arranged on the guide rod at the outer end of the fixed clamping block, a pushing cylinder for pushing the guide rod to open a clamping opening is arranged at the position of the condensing head conveying station, and the pushing cylinder is arranged on the bracket.
The technical problem to be solved by the invention can also be achieved by the following technical scheme that the condensing head conveying device comprises a condensing head conveying pipe, the upper port of the condensing head conveying pipe is connected with a vibrating disk arranged on a bracket, the lower port of the condensing head conveying pipe is opposite to an opening of a condensing head clamping mechanism, and a gate for controlling conveying of the condensing head is arranged at the lower port of the condensing head conveying pipe.
The technical problem to be solved by the invention can be further solved by the following technical scheme that the first pushing mechanism is provided with a pushing slide rail, the bottoms of the high-frequency welding machine and the movable seat are provided with sliding blocks matched with the pushing slide rail, and the outer end of the pushing slide rail is provided with a pushing power mechanism for pushing the high-frequency welding machine and the movable seat.
Compared with the prior art, the invention saves the production space and the cost by welding the condensing head and the heat-conducting pipe body and integrating the liquid injection on the multi-station turntable, greatly improves the production efficiency and the production quality, reduces the labor cost, improves the production safety, has reasonable design, is convenient to use and has high production efficiency.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a side view of FIG. 1;
FIG. 3 is a schematic view of a structure of a high frequency welder;
FIG. 4 is an operational diagram of a high frequency welder;
FIG. 5 is a schematic view of the automatic priming device in a position centered condition;
fig. 6 is a schematic structural view of the condenser head clamping mechanism.
Detailed Description
Specific embodiments of the invention will be further described below with reference to the accompanying drawings, in order to facilitate a further understanding of the invention by those skilled in the art, without limiting the scope of the claims thereto.
1, referring to fig. 1-6, a multi-station turntable device for producing superconducting heat pipes comprises a bracket and a multi-station turntable 1, wherein a pipe body fixing frame 17 for fixing superconducting heat pipe bodies is arranged on the multi-station turntable 1, a condensing head conveying station 3, a pipe inserting station 5, a welding station 6, a liquid injecting station 9 and a discharging station 2 are sequentially arranged along the circumferential direction of the multi-station turntable 1, a condensing head clamping mechanism with an upward opening is arranged on the multi-station turntable 1 opposite to each station, the condensing head conveying station 3 is provided with a condensing head conveying device, a high-frequency welding machine is arranged at the welding station 6, a first pushing mechanism for driving the high-frequency welding machine to reciprocate towards the center of the multi-station turntable 1 is arranged on the bracket, an automatic pouring device is arranged at the liquid injecting station 9, and the automatic pouring device is arranged on the bracket through a lifting mechanism;
the automatic pouring device comprises a liquid injection head 18 with a liquid injection opening arranged downwards and a positioning and centering clamp for guiding the top end opening of the superconducting heat pipe to be opposite to the liquid injection opening of the liquid injection head, wherein the positioning and centering clamp is arranged on a support, the liquid injection head 18 is arranged on a lifting mechanism, the liquid injection head 18 is connected with a liquid injection machine through a pipeline, the positioning and centering clamp is provided with a left clamping jaw 16 and a right clamping jaw 16, the clamping jaw 16 is arranged on the support through a movable arm 15, and a first power mechanism for driving the movable arm 15 to rotate is arranged on the support so that the left clamping jaw 16 and the right clamping jaw 16 can surround the superconducting heat pipe under the liquid injection opening.
Embodiment 2, embodiment 1 a multi-station turntable device for producing superconducting heat pipes, wherein the condensing head clamping mechanism comprises two clamping blocks arranged side by side along the radial direction of the multi-station turntable, one clamping block is a fixed clamping block 12, the other clamping block is a movable clamping block 10, grooves with opposite openings are arranged on the matching surfaces of the fixed clamping block 12 and the movable clamping block 10, the grooves on the two clamping blocks form a clamping opening 14 of the condensing head of the solar heat pipe, and a guiding mechanism for guiding the movable clamping block to close to the fixed clamping block is arranged between the movable clamping block 10 and the fixed clamping block 12.
Embodiment 3, the multistation carousel device for producing superconducting heat pipes of embodiment 1 and 2, guiding mechanism include establish the guide bar 11 on movable clamp piece 10, be equipped with on fixed clamp piece 12 with the guide bar matched with guiding hole, be equipped with on the guide bar 11 of fixed clamp piece 12 outer end and be used for driving movable clamp piece 10 to the reset spring 13 that fixed clamp piece 12 closed, condenser head transport station 3 department is equipped with and is used for propping up the pushing cylinder that guide bar 11 opened the clamping mouth, and the pushing cylinder is installed on the support.
Embodiment 4, the multi-station turntable device for producing superconducting heat pipes according to embodiments 1-3, wherein the condensing head conveying device comprises a condensing head conveying pipe, an upper port of the condensing head conveying pipe is connected with a vibration disk arranged on a support, a lower port of the condensing head conveying pipe is opposite to an opening of a condensing head clamping mechanism, and a gate for controlling conveying of the condensing head is arranged at the lower port of the condensing head conveying pipe.
Embodiment 5, the multi-station turntable device for producing superconducting heat pipes according to embodiments 1-4, wherein the first pushing mechanism is provided with a pushing slide rail 7, the bottoms of the high-frequency welding machine and the moving seat are provided with sliding blocks matched with the pushing slide rail, and the outer end of the pushing slide rail is provided with a pushing power mechanism for pushing the high-frequency welding machine and the moving seat.
When the superconducting heat pipe is in operation, condensing heads required by the superconducting heat pipe are sent to the condensing head clamping mechanism one by one through the vibrating disc, when the condensing heads fall to the lower port of the condensing head conveying pipe, the pushing cylinder stretches out to push the guide rod 11, the reset spring 13 compresses, the movable clamping block 10 is separated from the fixed clamping block 12, the clamping port is enlarged, the gate is opened, the condensing heads fall into the clamping port, the pushing cylinder is retracted, under the action of the reset spring 13, the movable clamping block 10 resets and is matched with the fixed clamping block 12 to clamp the condensing heads, meanwhile, the multi-station turntable 1 rotates to an inserting station, the lower port of the superconducting heat pipe is manually abutted with the upper port of the condensing heads, and the upper pipe body is clamped on the pipe body fixing frame 17; the multi-station turntable 1 continues to rotate, when the multi-station turntable 1 rotates to a welding station, the high-frequency welding machine 8 is closed to a condensing head under the action of a pushing power mechanism, a welding head of the high-frequency welding machine 8 is clamped at the butt joint of the superconducting heat pipe and the condensing head, high-temperature welding is carried out, after the welding is finished, the high-frequency welding machine 8 is withdrawn, the multi-station turntable 1 continues to rotate, when the multi-station turntable rotates to a liquid injection station, a positioning centering fixture works, a first power mechanism drives a movable arm 15 to rotate, so that a left clamping jaw 16 and a right clamping jaw 16 are used for clamping the superconducting heat pipe under a liquid injection port, a lifting power mechanism works, the liquid injection head 18 is pushed downwards to the opening of the upper end of the superconducting heat pipe, the liquid injection machine works, after liquid injection is finished, the liquid injection head 18 is actively and upwards returns, and the movable arm 16 is opened; the multi-station turntable 1 continues to rotate to the discharging station to finish the preliminary processing of the heat conduction pipe.
The invention realizes the control of each power mechanism and related machines by arranging sensors at each working station, such as a position sensor arranged at each station of the multi-station turntable, a liquid level sensor arranged at a liquid injection port and the like, and connecting each sensor with each power mechanism and related machines through a main controller; in addition, the vibration plate, the high-frequency welding machine and the liquid filling machine are all devices disclosed in the prior art or sold in the market.
Claims (3)
1. A multistation carousel device for producing superconducting heat pipe, its characterized in that: the device comprises a bracket and a multi-station turntable, wherein a pipe body fixing frame for fixing a superconducting heat pipe body is arranged on the multi-station turntable, a condensing head conveying station, a pipe inserting station, a welding station, a liquid injection station and a discharging station are sequentially arranged along the circumferential direction of the multi-station turntable, a condensing head clamping mechanism with an upward opening is arranged on the multi-station turntable opposite to each station, a condensing head conveying device is arranged at the position of the condensing head conveying station, a high-frequency welding machine is arranged at the position of the welding station, a first pushing mechanism for driving the high-frequency welding machine to reciprocate towards the center of the multi-station turntable is arranged on the bracket, and an automatic pouring device is arranged at the liquid injection station and is arranged on the bracket through a lifting mechanism;
the automatic pouring device comprises a liquid injection head with a liquid injection port arranged downwards and a positioning and centering clamp for guiding the top end opening of the superconducting heat pipe to be opposite to the liquid injection port of the liquid injection head, wherein the positioning and centering clamp is arranged on a bracket, the liquid injection head is arranged on a lifting mechanism, the liquid injection head is connected with a liquid injection machine through a pipeline, the positioning and centering clamp is provided with a left clamping jaw and a right clamping jaw, the clamping jaw is arranged on the bracket through a movable arm, and the bracket is provided with a first power mechanism for driving the movable arm to rotate so that the left clamping jaw and the right clamping jaw can hold the superconducting heat pipe under the liquid injection port;
the condensing head clamping mechanism comprises two clamping blocks which are arranged side by side along the radial direction of the multi-station turntable, one clamping block is a fixed clamping block, the other clamping block is a movable clamping block, grooves with openings which are arranged in opposite directions are formed in the matching surfaces of the fixed clamping block and the movable clamping block, the grooves on the two clamping blocks form a clamping opening of the condensing head of the solar heat pipe, and a guide mechanism for guiding the movable clamping block to close to the fixed clamping block is arranged between the movable clamping block and the fixed clamping block;
the condensing head conveying device comprises a condensing head conveying pipe, an upper port of the condensing head conveying pipe is connected with a vibrating disk arranged on the support, a lower port of the condensing head conveying pipe is opposite to an opening of the condensing head clamping mechanism, and a gate for controlling conveying of the condensing head is arranged at the lower port of the condensing head conveying pipe.
2. A multi-station turntable device for producing a superconducting heat pipe according to claim 1, wherein: the guide mechanism comprises a guide rod arranged on the movable clamping block, a guide hole matched with the guide rod is formed in the fixed clamping block, a reset spring used for driving the movable clamping block to close to the fixed clamping block is arranged on the guide rod at the outer end of the fixed clamping block, a pushing cylinder used for pushing the guide rod to open the clamping opening is arranged at the position of the condensing head conveying station, and the pushing cylinder is arranged on the support.
3. A multi-station turntable device for producing a superconducting heat pipe according to claim 1, wherein: the first pushing mechanism is provided with a pushing slide rail, the bottoms of the high-frequency welding machine and the movable seat are provided with sliding blocks matched with the pushing slide rail, and the outer end of the pushing slide rail is provided with a pushing power mechanism for pushing the high-frequency welding machine and the movable seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811446947.XA CN109373793B (en) | 2018-11-29 | 2018-11-29 | Multi-station turntable device for producing superconducting heat pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811446947.XA CN109373793B (en) | 2018-11-29 | 2018-11-29 | Multi-station turntable device for producing superconducting heat pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109373793A CN109373793A (en) | 2019-02-22 |
| CN109373793B true CN109373793B (en) | 2023-10-27 |
Family
ID=65374794
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811446947.XA Active CN109373793B (en) | 2018-11-29 | 2018-11-29 | Multi-station turntable device for producing superconducting heat pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109373793B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3078026U (en) * | 2000-11-30 | 2001-06-22 | 超▲しゅう▼科技股▲ふん▼有限公司 | Hot tube forming machine |
| KR20040014022A (en) * | 2002-08-09 | 2004-02-14 | 주식회사 세기하이텍 | Apparatus and method for manufacturing heat pipe |
| CN201590456U (en) * | 2009-12-28 | 2010-09-22 | 珠海光宇电池有限公司 | Automatic injection and sealing machine |
| CN202549977U (en) * | 2012-04-12 | 2012-11-21 | 深圳市卓能新能源科技有限公司 | Turntable-type liquid injection machine |
| CN209147797U (en) * | 2018-11-29 | 2019-07-23 | 连云港众沃太阳能技术有限公司 | It is a kind of for producing the station dial device of super heat-conductive pipe |
-
2018
- 2018-11-29 CN CN201811446947.XA patent/CN109373793B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3078026U (en) * | 2000-11-30 | 2001-06-22 | 超▲しゅう▼科技股▲ふん▼有限公司 | Hot tube forming machine |
| KR20040014022A (en) * | 2002-08-09 | 2004-02-14 | 주식회사 세기하이텍 | Apparatus and method for manufacturing heat pipe |
| CN201590456U (en) * | 2009-12-28 | 2010-09-22 | 珠海光宇电池有限公司 | Automatic injection and sealing machine |
| CN202549977U (en) * | 2012-04-12 | 2012-11-21 | 深圳市卓能新能源科技有限公司 | Turntable-type liquid injection machine |
| CN209147797U (en) * | 2018-11-29 | 2019-07-23 | 连云港众沃太阳能技术有限公司 | It is a kind of for producing the station dial device of super heat-conductive pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109373793A (en) | 2019-02-22 |
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