CN109368378B - Automatic wire arrangement opposite side device for diamond wire saw production - Google Patents
Automatic wire arrangement opposite side device for diamond wire saw production Download PDFInfo
- Publication number
- CN109368378B CN109368378B CN201811221287.5A CN201811221287A CN109368378B CN 109368378 B CN109368378 B CN 109368378B CN 201811221287 A CN201811221287 A CN 201811221287A CN 109368378 B CN109368378 B CN 109368378B
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- electrically connected
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- opposite side
- output end
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 32
- 239000010432 diamond Substances 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000006243 chemical reaction Methods 0.000 claims abstract description 13
- 238000004804 winding Methods 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 239000004020 conductor Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 description 14
- 230000005611 electricity Effects 0.000 description 11
- 230000008569 process Effects 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000004044 response Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
Abstract
The invention relates to the technical field of diamond wire saw production, and discloses an automatic wire arranging and aligning device for diamond wire saw production, which comprises a wire arranging wheel, wherein an aligning side module is fixedly connected to the left side wall of the wire arranging wheel, an I-shaped wheel is arranged below the aligning side module, the output end of the I-shaped wheel is electrically connected with the input end of a signal processing circuit, the output end of the signal processing circuit is electrically connected with the input end of an identification comparison circuit, the output end of the identification comparison circuit is electrically connected with the input end of a conversion circuit, the output end of the conversion circuit is electrically connected with the input end of a PLC, and the input end of the identification comparison circuit is electrically connected with the output end of a control gate circuit. The automatic wire arranging and aligning device for the diamond wire saw production has the advantages of detecting one-to-many or many-to-one object contact and accurately identifying, and solves the problem that the existing wire arranging original point and end point set values have large deviation from actual.
Description
Technical Field
The invention relates to the technical field of diamond wire saw production, in particular to a wire arrangement automatic edge alignment device for diamond wire saw production.
Background
In recent years, industries such as photovoltaics, semiconductors, LEDs and the like are rapidly developed, the application fields of noble and brittle materials such as silicon wafers, sapphires and the like are increasingly wide, and a diamond wire saw is used as a tool for cutting the hard and brittle materials, so that the diamond wire saw has the advantages of good slicing quality, high cutting efficiency, no pollution, low cost and the like, the problems of wire stacking, edge missing, wire clamping and the like of winding in the production process of the diamond wire saw are rapidly developed, and the main reason for the problems is that larger errors are caused when the original point and the end point of a wire arrangement are set through naked eyes.
At present, the existing specific method for setting and adjusting the origin and the destination of the winding equipment of the type comprises the following steps: and (3) leaning the steel plate ruler against the edge of the spool, observing the superposition of the winding displacement wheel and the steel plate ruler by naked eyes, taking the superposition as an origin, and setting a terminal according to the winding width of the spool.
The method for setting the origin and the destination has the following problems: first, by means of visual observation and experience, there is a lack of accurate and effective measurement methods and tools; secondly, because the spool processing has errors, the change direction set by means of theoretical value position and actual error are caused, the problems that the original point, the end point and the actual deviation of spool setting are large, and the wire stacking, the wire failing to reach the edge and the wire clamping are caused in the winding process of the diamond wire saw are solved, and the automatic wire arranging and aligning device for the diamond wire saw production is provided for solving the problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the automatic wire arranging and edge aligning device for the diamond wire saw production, which has the advantages of detecting one-to-many or many-to-one object contact and accurately identifying, and solves the problem that the existing wire arranging origin and end point setting values have large actual deviation.
In order to achieve the purpose of detecting one-to-many or many-to-one object contact and accurately identifying, the invention provides the following technical scheme: the utility model provides an automatic opposite side device of winding displacement for diamond wire saw production, includes the winding displacement wheel, the left side wall fixedly connected with opposite side module of winding displacement wheel, the below of opposite side module is provided with the spool, the output electricity of spool is connected with signal processing circuit's input, signal processing circuit's output electricity is connected with the input of discernment comparison circuit, discernment comparison circuit's output electricity is connected with the input of converting circuit, converting circuit's output electricity is connected with PLC's input, discernment comparison circuit's input electricity is connected with the output of control gate circuit, control gate circuit's input electricity is connected with the output of divider circuit, the output electricity of divider circuit is connected with the time sequence circuit input, the output of time sequence circuit with control gate circuit's input electricity is connected, the input electricity of divider circuit is connected with clock circuit.
Preferably, the opposite side module consists of a bracket, an adjusting jackscrew and an opposite side contact, wherein the opposite side contact is a metal sheet made of conductive materials, and the thickness of the opposite side contact is close to the diameter of the diamond wire.
Preferably, the number of the spool is six.
Preferably, the conversion circuit, the identification comparison circuit, the control gate circuit, the frequency dividing circuit, the timing circuit and the signal processing circuit together form a control board.
Advantageous effects
Compared with the prior art, the invention provides the automatic wire arranging and opposite device for the diamond wire saw production, which has the following beneficial effects:
(1) The automatic alignment device of winding displacement for diamond wire saw production adopts contact perception in the location of origin and terminal, and compared with the location mode precision of artifical naked eyes, the response speed is fast, when the contact touches the spool edge in the twinkling of an eye, the control panel can discern the signal and feed back PLC.
(2) The automatic wire arrangement opposite side device for the diamond wire saw production is simple in structure, high in reliability and capable of detecting one-to-many or many-to-one object contact and accurately identifying, and manual intervention is not needed in the use process.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the system structure according to the present invention.
In the figure: the device comprises a 1 flat cable wheel, a 2 pair of edge modules, a 3I-shaped wheel, a 4 conversion circuit, a 5 PLC, a 6 identification comparison circuit, a 7 control gate circuit, an 8 frequency division circuit, a 9 time sequence circuit, a 10 clock circuit and an 11 signal processing circuit.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, an automatic wire arranging and aligning device for diamond wire saw production comprises a wire arranging wheel 1, wherein an aligning module 2 is fixedly connected to the left side wall of the wire arranging wheel 1, the aligning module 2 consists of a bracket, an adjusting jackscrew and an aligning contact, the aligning contact is made of a metal sheet made of conductive materials, the thickness of the metal sheet is close to the diameter of a diamond wire, an spool 3 is arranged below the aligning module 2, the number of the spools 3 is six, the output end of the spool 3 is electrically connected with the input end of a signal processing circuit 11, the output end of the signal processing circuit 11 is electrically connected with the input end of a recognition comparison circuit 6, the output end of the recognition comparison circuit 6 is electrically connected with the input end of a conversion circuit 4, the output end of the conversion circuit 4 is electrically connected with the input end of a PLC 5, the input end of the recognition comparison circuit 6 is electrically connected with the output end of a control gate circuit 7, the input end of the control gate circuit 7 is electrically connected with the output end of the frequency dividing circuit 8, the output end of the frequency dividing circuit 8 is electrically connected with the input end of the time sequence circuit 9, the output end of the time sequence circuit 9 is electrically connected with the input end of the control gate circuit 7, the input end of the frequency dividing circuit 8 is electrically connected with the clock circuit 10, the control board is formed by the conversion circuit 4, the identification comparison circuit 6, the control gate circuit 7, the frequency dividing circuit 8, the time sequence circuit 9, the clock circuit 10 and the signal processing circuit 11, the wire arrangement automatic edge alignment device for diamond wire saw production sends time sequence pulses with different frequencies to 6 wire openings through the control board when in use, the received signals are identified, the clock circuit 10 sends the generated pulse signals to the frequency dividing circuit 8 as clocks, the frequency dividing circuit 8 converts the clocks into six pulse signals with different frequencies to be used as the input of the control gate circuit 7, meanwhile, the seventh pulse is used as the clock of the time sequence circuit 9, the pulse period of the seventh pulse is larger than the pulse period of the six pulse signals, the time sequence circuit 9 outputs six sequential pulses, the six gates are controlled to be on or off as the enable of the control gate circuit 7, the gate circuit 7 is controlled to be on or off in sequence in a running light mode under the sequential enable provided by the time sequence circuit 9, it is ensured that only one path of six signals passes through the control gate at the same time, the six signals output by the gate circuit 7 are sent to the contacts of the opposite side module 2 through wires, the opposite side module 2 comprises a bracket, an adjusting jackscrew and an opposite side contact, the bracket is made of insulating materials, the signals sent by the control panel are prevented from being directly transmitted to the frame and are fixed on the bracket of the wire arranging device through screws, the wire fixing is adjusted, the opposite side contact and the opposite side contact are pressed and fixed through adjustment, the thickness of the metal sheet made of conductive material is close to the diameter of the diamond wire, the metal sheet is used for receiving signal processing, the signal can pass through the shell, the induced electricity on the equipment shell can interfere with the transmission of the signal, so that the signal is distorted and distorted, the received signal can be transmitted to the next stage after being processed by the receiving signal processing circuit, the identification comparison circuit 6 compares the received signal with the transmitted signal, if the received signal is matched with the transmitted signal, the identification comparison circuit 6 transmits the signal to the conversion circuit 4, the conversion circuit 4 processes the received signal, converts the signal into the signal which can be identified by the PLC 5 and transmits the signal to the PLC 5, the automatic wire arrangement edge alignment device for diamond wire saw production adopts contact sensing for positioning of an origin and an end point, and compared with the positioning mode of an artificial naked eye, the precision is greatly improved, the automatic alignment device for the flat cable for the diamond wire saw production has the advantages of high response speed, simple structure, no need of manual intervention in the use process, high reliability, capability of detecting one-to-many or many-to-one object contact and accurate identification, and can recognize signals and feed back the PLC 5 when the contact contacts touch the spool edge.
Working principle: the automatic wire arranging and aligning device for diamond wire saw production, when in use, the control board sends out time sequence pulses with different frequencies to 6 wire ports, and identifies received signals, the clock circuit 10 sends the generated pulse signals to the frequency dividing circuit 8 as clocks, the frequency dividing circuit 8 converts the clocks into six paths of pulse signals with different frequencies to be used as the input of the control gate circuit 7, meanwhile, the seventh path of pulses are used as the clocks of the time sequence circuit 9, the pulse period of the seventh path of pulses is larger than the pulse period of the six paths of pulse signals, the time sequence circuit 9 outputs six paths of sequential pulses to be used as the enabling of the control gate circuit 7 to control the on-off of the six paths of gates, the control gate circuit 7 is sequentially turned on and off in a running light mode under the sequential enabling provided by the time sequence circuit 9, so that only one path of signals passes through the control gate at the same time, six paths of signals output by the control gate circuit 7 are sent to the contacts of the opposite side module 2 through wires, the opposite side module 2 comprises a support, an adjusting jackscrew and an opposite side contact, the support is made of insulating materials, signals sent by a control panel are prevented from being directly transmitted to the frame, the support is fixed on the wire arranging device support through screws, the fixed wires are adjusted, the opposite side contact is pressed and fixed, the opposite side contact is overlapped with a steel wire through adjustment, the opposite side contact is made of a metal sheet made of conductive materials, the thickness of the metal sheet is close to the diameter of a diamond wire, the signals are received for processing, the induction electricity on the equipment shell can interfere the transmission of the signals because the signals can pass through the shell, the signals are distorted and generate distortion, the received signals can be transmitted to the next stage after being processed by the signal receiving processing circuit, the identifying and comparing circuit 6 compares the received signals with the transmitted signals, if the signal is matched with a certain path of emission, the identification comparison circuit 6 of the path transmits the signal to the conversion circuit 4, and the conversion circuit 4 processes the received signal, converts the received signal into a signal which can be identified by the PLC 5 and transmits the signal to the PLC 5.
In summary, according to the automatic wire arranging and opposite device for diamond wire saw production, the positioning of the origin and the end point adopts contact sensing, so that the precision is greatly improved compared with the positioning mode of the naked eyes, the response speed is high, and when the contact contacts the spool edge, the control board can recognize signals and feed back the signals to the PLC 5.
The automatic wire arrangement opposite side device for the diamond wire saw production is simple in structure, high in reliability and capable of detecting one-to-many or many-to-one object contact and accurately identifying, and manual intervention is not needed in the use process.
It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. The utility model provides an automatic opposite side device of winding displacement for diamond wire saw production, includes winding displacement wheel (1), its characterized in that: the left side wall of the winding displacement wheel (1) is fixedly connected with an opposite side module (2), the lower part of the opposite side module (2) is provided with a spool (3), the output end of the spool (3) is electrically connected with the input end of a signal processing circuit (11), the output end of the signal processing circuit (11) is electrically connected with the input end of an identification comparison circuit (6), the output end of the identification comparison circuit (6) is electrically connected with the input end of a conversion circuit (4), the output end of the conversion circuit (4) is electrically connected with the input end of a PLC (5), the input end of the identification comparison circuit (6) is electrically connected with the output end of a control gate circuit (7), the input end of the control gate circuit (7) is electrically connected with the output end of a frequency dividing circuit (8), the output end of the frequency dividing circuit (8) is electrically connected with the input end of a time sequence circuit (9), the output end of the time sequence circuit (9) is electrically connected with the input end of the control gate circuit (7), and the input end of the frequency dividing circuit (8) is electrically connected with a clock circuit (10). The opposite side module (2) consists of a bracket, an adjusting jackscrew and an opposite side contact, wherein the opposite side contact is made of a metal sheet made of conductive materials, and the thickness of the opposite side contact is close to the diameter of a diamond wire.
2. The automatic wire arranging and aligning device for diamond wire saw production according to claim 1, wherein: the number of the spool (3) is six.
3. The automatic wire arranging and aligning device for diamond wire saw production according to claim 1, wherein: the switching circuit (4), the identification comparison circuit (6), the control gate circuit (7), the frequency dividing circuit (8), the time sequence circuit (9) and the signal processing circuit (11) jointly form a control board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811221287.5A CN109368378B (en) | 2018-10-19 | 2018-10-19 | Automatic wire arrangement opposite side device for diamond wire saw production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811221287.5A CN109368378B (en) | 2018-10-19 | 2018-10-19 | Automatic wire arrangement opposite side device for diamond wire saw production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109368378A CN109368378A (en) | 2019-02-22 |
| CN109368378B true CN109368378B (en) | 2023-12-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811221287.5A Active CN109368378B (en) | 2018-10-19 | 2018-10-19 | Automatic wire arrangement opposite side device for diamond wire saw production |
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| Country | Link |
|---|---|
| CN (1) | CN109368378B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006008310A (en) * | 2004-06-24 | 2006-01-12 | Fujikura Ltd | Wire winding method and its device |
| CN201656771U (en) * | 2010-04-12 | 2010-11-24 | 西南交通大学 | Improved switching power supply pulse-sequence control device |
| CN102506678A (en) * | 2011-10-25 | 2012-06-20 | 中南大学 | Position detecting system for edge of winding-up H-shaped wheel of wire drawing machine and control method thereof |
| CN103021576A (en) * | 2013-01-06 | 2013-04-03 | 河南省通信电缆有限公司 | Automatic wire and cable take-up and winding displacement device |
| CN203224307U (en) * | 2013-04-19 | 2013-10-02 | 成都龙冠科技实业有限公司 | Temperature detection instrument used in blast field |
| CN207030602U (en) * | 2017-04-25 | 2018-02-23 | 张家港市骏马钢帘线有限公司 | A kind of I-beam wheel bus cable device |
| CN108285067A (en) * | 2018-01-30 | 2018-07-17 | 山东博发智能科技有限公司 | It is a kind of based on the water conservancy irrigation of revolving drum hose collection apparatus |
| CN209161163U (en) * | 2018-10-19 | 2019-07-26 | 杨凌美畅新材料股份有限公司 | A kind of diamond fretsaw production winding displacement automatic edge-adjusting device |
-
2018
- 2018-10-19 CN CN201811221287.5A patent/CN109368378B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006008310A (en) * | 2004-06-24 | 2006-01-12 | Fujikura Ltd | Wire winding method and its device |
| CN201656771U (en) * | 2010-04-12 | 2010-11-24 | 西南交通大学 | Improved switching power supply pulse-sequence control device |
| CN102506678A (en) * | 2011-10-25 | 2012-06-20 | 中南大学 | Position detecting system for edge of winding-up H-shaped wheel of wire drawing machine and control method thereof |
| CN103021576A (en) * | 2013-01-06 | 2013-04-03 | 河南省通信电缆有限公司 | Automatic wire and cable take-up and winding displacement device |
| CN203224307U (en) * | 2013-04-19 | 2013-10-02 | 成都龙冠科技实业有限公司 | Temperature detection instrument used in blast field |
| CN207030602U (en) * | 2017-04-25 | 2018-02-23 | 张家港市骏马钢帘线有限公司 | A kind of I-beam wheel bus cable device |
| CN108285067A (en) * | 2018-01-30 | 2018-07-17 | 山东博发智能科技有限公司 | It is a kind of based on the water conservancy irrigation of revolving drum hose collection apparatus |
| CN209161163U (en) * | 2018-10-19 | 2019-07-26 | 杨凌美畅新材料股份有限公司 | A kind of diamond fretsaw production winding displacement automatic edge-adjusting device |
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| Publication number | Publication date |
|---|---|
| CN109368378A (en) | 2019-02-22 |
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