CN109365398B - Automatic feeding and discharging device for ultrasonic cleaning - Google Patents
Automatic feeding and discharging device for ultrasonic cleaning Download PDFInfo
- Publication number
- CN109365398B CN109365398B CN201811414794.0A CN201811414794A CN109365398B CN 109365398 B CN109365398 B CN 109365398B CN 201811414794 A CN201811414794 A CN 201811414794A CN 109365398 B CN109365398 B CN 109365398B
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- fixedly connected
- floating
- translation
- ultrasonic cleaning
- floating chamber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an automatic loading and unloading device for ultrasonic cleaning, which comprises a cleaning tank, a hanging basket placed in the cleaning tank, a translation supporting plate and a translation device for driving the translation supporting plate to advance, wherein the hanging basket is fixedly connected with a floating chamber, a floating plate is placed in the floating chamber, the floating chamber divides the interior of the hanging basket into two equal-sized floating chambers, the two floating chambers are respectively provided with a bearing plate, the bearing plates are fixedly connected with a hanging rod, one end of a rigid rope is tied and hung at the top of the hanging rod, the other end of the rigid rope penetrates through the translation supporting plate and then is wound on a wire take-up roller, the outer side wall of the hanging basket is fixedly connected with a buoy, the buoy is fixedly connected with the translation supporting plate through a pull rod, the interior of the hanging basket is divided into two equal-sized floating chambers through the floating chamber, objects do not need to be always held by hands, the simultaneous cleaning of, simple operation, time and labor saving and good economic benefit.
Description
Technical Field
The invention relates to the technical field of ultrasonic cleaning, in particular to an automatic loading and unloading device for ultrasonic cleaning.
Background
The principle of the ultrasonic cleaning machine is that sound energy of a power ultrasonic frequency source is converted into mechanical vibration through an energy converter, and ultrasonic waves are radiated to cleaning liquid in a groove through a cleaning groove wall. The micro-bubbles in the liquid in the tank can keep vibrating under the action of the sound wave because of the radiation of the ultrasonic wave. The adsorption of the dirt and the surface of the cleaning piece is damaged, the dirt layer is damaged by fatigue and is separated, and the vibration of the gas bubbles cleans the solid surface.
However, for an object with a fragile texture, under the condition that the power of the transducer is too high, the water flow vibration generated by the transducer is easy to damage the object, the existing solution is to place the object on the surface of the cleaning solution by hand to reduce the influence of the water flow vibration, but the method needs to hold the object by hand all the time, and is very labor-consuming.
Disclosure of Invention
The invention aims to provide an automatic loading and unloading device for ultrasonic cleaning, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic unloader that goes up for ultrasonic cleaning, includes the washing tank, places hanging flower basket, translation backup pad in the washing tank and is used for driving the translation device that the translation backup pad gos forward, the hanging flower basket top is the rectangle opening, and its inside central point puts fixed connection and floats the room, float the room and placed the floating plate to float the room and with the hanging flower basket internal partitioning become two big suspension rooms such as big, two suspension room all is equipped with the loading board, loading board fixed connection jib, the one end that the rigidity rope was hung to jib top system, the other end of rigidity rope runs through the translation backup pad after the winding on receiving the line roller, receive the output shaft of line roller fixed connection second motor, the lateral wall fixed connection flotation pontoon of hanging flower basket, the one end of flotation pontoon threaded connection pull rod, the other end threaded connection translation backup pad of pull rod.
Preferably, the translation device includes first motor, ball screw pair and circle slide bar, the both ends of lead screw in the ball screw pair are connected to the inside wall difference bearing about the washing tank, and the one end of lead screw is run through the output shaft through shaft coupling fixed connection step motor behind the washing tank in the ball screw pair, screw nut fixed connection translation backup pad in the ball screw pair, the both ends of circle slide bar are still worn to be equipped with respectively to the inside wall about the washing tank, the circle slide bar is equipped with two and uses screw nut in the ball screw pair to be the center pin and be the symmetric distribution, and two circle slide bars run through the translation backup pad and rather than sliding fit.
Preferably, the hanging flower basket is "the character cut in bas-relief," and hanging flower basket bottom lateral wall and the lateral wall of floating chamber all are equipped with a plurality of through-hole, the through-hole diameter is two to three millimeters.
Preferably, the floating plate is composed of a rectangular frame and a screen, a first groove is formed in the inner side of the floating chamber, a limiting rod is arranged in the first groove in a penetrating mode and penetrates through the rectangular frame, the limiting rod is sleeved with two first springs, one ends of the two first springs are fixedly connected with the upper inner wall and the lower inner wall of the first groove respectively, the other ends of the two first springs are abutted to the upper surface and the lower surface of the rectangular frame respectively, and the highest point of the floating plate in the floating chamber and the lowest point of the floating barrel are parallel and level.
Preferably, the top of the bearing plate is fixedly connected with the fence, the left end and the right end of the bearing plate are respectively provided with a second groove, the second grooves are in sliding fit with the sleeve blocks, the sleeve blocks are fixedly connected with one ends of second springs, the other ends of the second springs are fixedly connected with the second grooves, the sleeve blocks are fixedly connected with the rollers, and the rollers are abutted against the inner side wall of the floating chamber.
Preferably, the top of the translation supporting plate is fixedly connected with a guide wheel, the rigid rope is tensioned on the guide wheel, and two ends of the rigid rope form a ninety-degree included angle on the guide wheel.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the interior of the hanging basket is divided into two equal-size suspension chambers through the floating chambers, so that objects do not need to be held by hands all the time, the crisp and hard objects can be cleaned simultaneously, the objects can be taken out from the suspension chambers automatically through the take-up rollers, and the operation is simple, time and labor are saved;
2. the outer side wall of the hanging basket is fixedly connected with the floating barrel, the floating barrel floats on the liquid level of the cleaning solution of the cleaning tank due to buoyancy factors, meanwhile, the floating plate is kept flush with the lowest point of the floating barrel at the highest point of the floating chamber and is lower than the liquid level of the cleaning solution, and objects placed on the floating plate are immersed in the liquid level of the cleaning solution at a height close to the liquid level;
3. according to the invention, the rollers are abutted against the inner side wall of the floating chamber, so that the bearing plate is prevented from shaking left and right when pulled, the bearing plate is more stably lifted or lowered, and meanwhile, the included angle of ninety degrees is formed on the guide wheel through the two ends of the rigid rope, and after the second motor is started, the suspender can move in the vertical direction, so that the bearing plate is more stably lifted or lowered.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the construction of the basket and the translational support plate according to the present invention;
FIG. 3 is an enlarged view of part A of FIG. 2;
FIG. 4 is an enlarged view of the portion B of FIG. 2;
fig. 5 is a schematic view of the structure of the floating plate according to the present invention.
In the figure: 1 cleaning tank, 2 hanging baskets, 3 translation supporting plates, 4 floating chambers, 401 first grooves, 402 limiting rods, 403 first springs, 5 floating chambers, 6 floating plates, 601 rectangular frames, 602 screens, 7 bearing plates, 701 fences, 702 second grooves, 703 nesting blocks, 704 second springs, 705 rollers, 8 suspension rods, 9 rigid ropes, 10 take-up rollers, 11 second motors, 12 guide wheels, 13 buoys, 14 pull rods, 15 first motors, 16 ball screw pairs and 17 circular slide rods.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: the utility model provides an automatic unloader that goes up for ultrasonic cleaning, includes washing tank 1, places hanging flower basket 2, translation backup pad 3 in washing tank 1 and is used for driving translation backup pad 3 translation device that gos forward.
The top of the hanging basket 2 is a rectangular opening, and the inner center of the hanging basket is fixedly connected with the floating chamber 4, as shown in fig. 2, the hanging basket 2 is in an inverted concave shape, the side wall of the bottom of the hanging basket 2 and the side wall of the floating chamber 4 are respectively provided with a plurality of through holes, the diameter of each through hole is two millimeters, water flow in the cleaning tank 1 can respectively enter the hanging basket 2 and the floating chamber 4 through the through holes, and then the hanging basket 2 is immersed.
The floating plate 6 is placed in the floating chamber 4, as shown in fig. 3, in this embodiment, the floating plate 6 is composed of a rectangular frame 601 and a screen 602, a first groove 401 is formed in the inner side of the floating chamber 4, a limiting rod 402 is inserted into the first groove 401, the limiting rod 402 penetrates through the rectangular frame 601, and the limit rod 402 is sleeved with two first springs 403, one ends of the two first springs 403 are respectively fixedly connected with the upper and lower inner walls of the first groove 401, and the other ends of the two first springs 403 abut against the upper and lower surfaces of the rectangular frame 601 respectively, according to the difference of the gravity of the materials placed on the floating plate 6, the vertical height of the floating plate 6 can be changed along the limiting rod 402, at the same time, since the floating plate 6 is kept flush with the lowest point of the float bowl 13 at the highest point of the floating chamber 4, when the material is placed on the floating plate 6, under the action of the gravity of the material, the floating plate 6 will descend for a certain distance so that the surface of the material can be submerged under the cleaning liquid.
Bearing plate 7 fixed connection jib 8, 8 top ties and hangs the one end that has rigidity rope 9, and the other end of rigidity rope 9 runs through behind the translation backup pad 3 and twines on receiving line roller 10, receives output shaft of line roller 10 fixed connection second motor 11, the lateral wall fixed connection flotation pontoon 13 of hanging flower basket 2. The float bowl 13 floats on the cleaning solution liquid level of the cleaning tank 1, and because the floating plate 6 keeps level with the lowest point of the float bowl 13 at the highest point of the floating chamber 4, the floating plate 6 is lower than the cleaning solution liquid level, and an object placed on the floating plate 6 is immersed in the cleaning solution liquid level at a height close to the liquid level.
The buoy 13 is in threaded connection with one end of a pull rod 14, and the other end of the pull rod 14 is in threaded connection with the translation supporting plate 3. In the embodiment, the top of the translational supporting plate 3 is fixedly connected with a guide wheel 12, the rigid rope 9 is tensioned on the guide wheel 12, and two ends of the rigid rope 9 form an included angle of ninety degrees on the guide wheel 12. After the second motor 11 is started, the suspension rod 8 can move in the vertical direction, and the bearing plate 7 can ascend or descend more stably.
As shown in fig. 1, the translation device includes first motor 15, ball screw pair 16 and circular slide bar 17, the both ends of lead screw in ball screw pair 16 are connected to the inside wall difference bearing about washing tank 1, the output shaft through shaft coupling fixed connection step motor 15 behind the washing tank 1 is run through to the one end of lead screw in ball screw pair 16, screw nut fixed connection translation backup pad 3 in ball screw pair 16, the both ends of circular slide bar 17 are still worn to be equipped with respectively by the inside wall about washing tank 1, circular slide bar 17 is equipped with two and is the symmetric distribution with screw nut in ball screw pair 16 as the center pin, two circular slide bar 17 run through translation backup pad 3 and rather than sliding fit.
The second motor 11 and the first motor 15 are both step motors, and under the condition of non-overload, the rotating speed and the stopping position of the step motors only depend on the frequency and the pulse number of the pulse signals, and the rotation of the output shafts of the step motors is operated step by step at a fixed angle. Therefore, the angular displacement can be controlled by controlling the number of pulses, so that the aim of accurate positioning is fulfilled, the frequency and the pulse number of the pulse signals input into the second motor 11 and the first motor 15 can be changed, the second motor 11 can drive the wire take-up roller 10 to realize forward rotation and reverse rotation, the unwinding rigid rope 9 is achieved, and the bearing plate 7 can sink heavy and hard materials into the bottom end of the suspension chamber 5 or take the materials out of the suspension chamber; and make first motor 15 drive translation backup pad 3 and realize linear reciprocating motion, the material in hanging flower basket 2 carries out high-efficient reciprocal washing, and the rethread receives line roller 9 can be automatic takes out the object from suspension 5 at last, realizes unloading in the automation.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an unloader in automation for ultrasonic cleaning, includes washing tank (1), places hanging flower basket (2), translation backup pad (3) in washing tank (1) and is used for driving translation backup pad (3) translation device that gos forward, its characterized in that: the top of the hanging basket (2) is a rectangular opening, the center of the interior of the hanging basket is fixedly connected with a floating chamber (4), a floating plate (6) is placed in the floating chamber (4), the floating chamber (4) divides the interior of the hanging basket (2) into two suspension chambers (5) with equal size, the two suspension chambers (5) are both provided with a bearing plate (7), the bearing plate (7) is fixedly connected with a suspender (8), one end of a rigid rope (9) is tied and hung at the top of the suspender (8), the other end of the rigid rope (9) penetrates through the translation supporting plate (3) and then is wound on the wire take-up roller (10), the wire take-up roller (10) is fixedly connected with an output shaft of a second motor (11), the outer side wall of the hanging basket (2) is fixedly connected with a buoy (13), the buoy (13) is in threaded connection with one end of a pull rod (14), and the other end of the pull rod (14) is in threaded connection with the translation supporting plate (3).
2. The automatic loading and unloading device for ultrasonic cleaning of claim 1, wherein: translation device includes first motor (15), ball is vice (16) and circle slide bar (17), the both ends of lead screw in ball is vice (16) are connected to the inside wall difference bearing about washing tank (1), and the output shaft through shaft coupling fixed connection step motor (15) after washing tank (1) is run through to the one end of lead screw in ball is vice (16), screw nut fixed connection translation backup pad (3) in ball is vice (16), the both ends of circle slide bar (17) are still worn to be equipped with respectively to the inside wall about washing tank (1), circle slide bar (17) are equipped with two and use screw nut in ball is vice (16) to be the center pin and be the symmetric distribution, and two circle slide bar (17) run through translation backup pad (3) and rather than sliding fit.
3. The automatic loading and unloading device for ultrasonic cleaning of claim 1, wherein: hanging flower basket (2) are "the character of falling the concave character", and hanging flower basket (2) bottom lateral wall all is equipped with a plurality of through-hole with the lateral wall of floating chamber (4), the through-hole diameter is two to three millimeters.
4. The automatic loading and unloading device for ultrasonic cleaning of claim 1, wherein: the floating plate (6) is composed of a rectangular frame (601) and a screen (602), a first groove (401) is arranged on the inner side of the floating chamber (4), a limiting rod (402) is arranged in the first groove (401) in a penetrating mode, the limiting rod (402) penetrates through the rectangular frame (601), the limiting rod (402) is sleeved with two first springs (403), one ends of the two first springs (403) are fixedly connected with the upper inner wall and the lower inner wall of the first groove (401) respectively, the other ends of the two first springs (403) are respectively abutted to the upper surface and the lower surface of the rectangular frame (601), and the highest point of the floating chamber (4) and the lowest point of the floating barrel (13) of the floating plate (6) are kept parallel and level.
5. The automatic loading and unloading device for ultrasonic cleaning of claim 1, wherein: the top of the bearing plate (7) is fixedly connected with a fence (701), the left end and the right end of the bearing plate (7) are respectively provided with a second groove (702), the second groove (702) is in sliding fit with a sleeve block (703), the sleeve block (703) is fixedly connected with one end of a second spring (704), the other end of the second spring (704) is fixedly connected with the second groove (702), the sleeve block (703) is fixedly connected with a roller (705), and the roller (705) is abutted to the inner side wall of the floating chamber (4).
6. The automatic loading and unloading device for ultrasonic cleaning of claim 1, wherein: the top of the translation supporting plate (3) is fixedly connected with a guide wheel (12), the rigid rope (9) is tensioned on the guide wheel (12), and two ends of the rigid rope (9) form an included angle of ninety degrees on the guide wheel (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811414794.0A CN109365398B (en) | 2018-11-26 | 2018-11-26 | Automatic feeding and discharging device for ultrasonic cleaning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811414794.0A CN109365398B (en) | 2018-11-26 | 2018-11-26 | Automatic feeding and discharging device for ultrasonic cleaning |
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| Publication Number | Publication Date |
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| CN109365398A CN109365398A (en) | 2019-02-22 |
| CN109365398B true CN109365398B (en) | 2020-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811414794.0A Active CN109365398B (en) | 2018-11-26 | 2018-11-26 | Automatic feeding and discharging device for ultrasonic cleaning |
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| CN (1) | CN109365398B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0985197A (en) * | 1995-09-22 | 1997-03-31 | Shibaura Eng Works Co Ltd | Washer |
| JPH09267080A (en) * | 1996-03-29 | 1997-10-14 | Mitsubishi Chem Corp | Work washing method and washing device |
| US6328828B1 (en) * | 1997-08-08 | 2001-12-11 | Lester Lee Rusczyk | Ultrasonic process and ultraclean product of same |
| CN204817330U (en) * | 2015-08-06 | 2015-12-02 | 王婷 | Ultrasonic cleaning device is used in medical treatment |
| CN106881307A (en) * | 2017-02-20 | 2017-06-23 | 江苏百泰电子制造有限公司 | Ultrasonically cleaning workpiece pneumatic conveyor |
| CN206356315U (en) * | 2016-12-09 | 2017-07-28 | 湖北五方光电科技有限公司 | A kind of multiple-grooved ultrasonic cleaning equipment |
| CN206500402U (en) * | 2017-01-19 | 2017-09-19 | 安顺学院 | A kind of ultrasonic cleaner with stepped supporting network |
| CN206689136U (en) * | 2017-02-13 | 2017-12-01 | 深圳市佳洁农业投资发展有限公司 | A kind of supersonic wave cleaning machine with cleaning basket |
| CN207204735U (en) * | 2017-08-07 | 2018-04-10 | 诸暨越博企业管理咨询有限公司 | A kind of power distribution cabinet surface of semi-finished processing unit |
-
2018
- 2018-11-26 CN CN201811414794.0A patent/CN109365398B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0985197A (en) * | 1995-09-22 | 1997-03-31 | Shibaura Eng Works Co Ltd | Washer |
| JPH09267080A (en) * | 1996-03-29 | 1997-10-14 | Mitsubishi Chem Corp | Work washing method and washing device |
| US6328828B1 (en) * | 1997-08-08 | 2001-12-11 | Lester Lee Rusczyk | Ultrasonic process and ultraclean product of same |
| CN204817330U (en) * | 2015-08-06 | 2015-12-02 | 王婷 | Ultrasonic cleaning device is used in medical treatment |
| CN206356315U (en) * | 2016-12-09 | 2017-07-28 | 湖北五方光电科技有限公司 | A kind of multiple-grooved ultrasonic cleaning equipment |
| CN206500402U (en) * | 2017-01-19 | 2017-09-19 | 安顺学院 | A kind of ultrasonic cleaner with stepped supporting network |
| CN206689136U (en) * | 2017-02-13 | 2017-12-01 | 深圳市佳洁农业投资发展有限公司 | A kind of supersonic wave cleaning machine with cleaning basket |
| CN106881307A (en) * | 2017-02-20 | 2017-06-23 | 江苏百泰电子制造有限公司 | Ultrasonically cleaning workpiece pneumatic conveyor |
| CN207204735U (en) * | 2017-08-07 | 2018-04-10 | 诸暨越博企业管理咨询有限公司 | A kind of power distribution cabinet surface of semi-finished processing unit |
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| Publication number | Publication date |
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| CN109365398A (en) | 2019-02-22 |
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Effective date of registration: 20200529 Address after: 317600 Back Bay industrial point in Yucheng street, Yuhuan City, Taizhou, Zhejiang Applicant after: Yuhuan Seismic Wave Ultrasound Co.,Ltd. Address before: 300222 Tianjin University of Science and Technology, 1038 South Road, Tianjin, Hexi District, Dagu Applicant before: Lin Wencong |
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