CN109358075A - The detection device and its detection method of transparent material internal flaw - Google Patents

The detection device and its detection method of transparent material internal flaw Download PDF

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Publication number
CN109358075A
CN109358075A CN201810994612.5A CN201810994612A CN109358075A CN 109358075 A CN109358075 A CN 109358075A CN 201810994612 A CN201810994612 A CN 201810994612A CN 109358075 A CN109358075 A CN 109358075A
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CN
China
Prior art keywords
detection
transparent material
detection platform
rotary shaft
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810994612.5A
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Chinese (zh)
Inventor
黄逸华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUZHOU JIAZHAN TECHNOLOGY Co.,Ltd.
Original Assignee
Yancheng Huake Made Data Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yancheng Huake Made Data Technology Co Ltd filed Critical Yancheng Huake Made Data Technology Co Ltd
Priority to CN201810994612.5A priority Critical patent/CN109358075A/en
Publication of CN109358075A publication Critical patent/CN109358075A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/958Inspecting transparent materials or objects, e.g. windscreens
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8806Specially adapted optical and illumination features
    • G01N2021/8809Adjustment for highlighting flaws
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8854Grading and classifying of flaws
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2201/00Features of devices classified in G01N21/00
    • G01N2201/10Scanning
    • G01N2201/102Video camera

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Signal Processing (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The present invention provides the detection devices and its detection method of a kind of transparent material internal flaw, the detection device includes detection platform, photographing module, lighting module and rotation adjustment module, wherein rotation adjustment module adjusts the angle of detection platform, and take pictures in different angles, judge whether interiors of products has defect by photo that different angle is taken.The present invention has many advantages, such as structure accuracy rate that is simple, ingenious in design, easy to produce, reducing production cost, raising identification.

Description

The detection device and its detection method of transparent material internal flaw
Technical field
The present invention relates to a kind of technical field of optical detection, especially in regard to a kind of detection device of transparent material internal flaw And its detection method.
Background technique
In the prior art, for transparent or light-transmitting materials surface defect detection, industry is carried out using optical principle Detection, present industry often take two kinds of approach to be detected: the first, it is scanned using the quick light source of radium-shine or high energy; It second, is recognized with human eye.It is expensive for the first, and major technique is controlled by foreign manufacturer, it is right In second, accuracy rate is low, and human cost rises.
Summary of the invention
An object of the present invention be to provide a kind of structure it is simple, it is ingenious in design, easy to produce, reduce production cost, mention The detection device of the transparent material internal flaw of the accuracy rate of height identification.
To reach above-mentioned purpose, the present invention adopts the following technical scheme: a kind of detection device of transparent material internal flaw, It includes
The product of transparent material is placed on detection platform, surface;
Photographing module, is fixed on the top of the detection platform, the product below face,;
Lighting module is fixed on the lower section of the detection platform, the just opposite product of light source direction;Mould is adjusted with rotation Block comprising rotary shaft and rotating electric machine, the rotary shaft are connected with the detection platform, the rotating electric machine and the rotation Axis is connected, and the rotating electric machine drives the rotary shaft rotation, and the rotary shaft drives the detection platform rotation.
Further, the rotational angle of the detection platform is the angle with -90 ° to 90 ° of horizontal plane.
Further, fixed device is additionally provided in the detection platform, the fixed device sets up both sides separately, and described solid Determine the adjustable distance of device.
Further, the light source of the lighting module is pencil light source.
That it is a further object of the present invention to provide a kind of structures is simple, ingenious in design, easy to produce, reduces production cost, mentions The detection method of the transparent material internal flaw of the accuracy rate of height identification.
To reach above-mentioned purpose, the present invention adopts the following technical scheme: a kind of detection method of transparent material internal flaw, It includes the following steps:
(1) standard sample is placed on the fixation device of detection platform and is fixed, then adjusted by rotation rotary shaft The angle of detection platform is saved, the photo of at least three different angle is shot, as standard film;
(2) product of transparent material to be measured is placed on fixed device, then detection platform equally shoots at least three The photo of different angle;
(3) photo of product is calculated with convolution algorithm, and extracts feature, then by the form of expression of feature and mark Quasi- piece is compared;
(4) if difference occur reaches the type and severity that can determine that defect to a certain degree, if indifference exclusive or difference It is smaller to be then believed that product is qualified.
Compared with prior art, the invention has the following beneficial effects:
1. simple in sturcture, ingenious in design, components needed for device itself are less and easy for installation, promote convenient for a wide range of It uses.
2. manufacture easy to produce, can large-scale serial production, and spare and accessory parts structure is simple.
3. reducing production cost, the cost needs of equipment itself are reduced, while cost of labor also decreases.
4. improve accuracy rate, using multi-angle illumination and take pictures, different types of defect can all be strengthened, then It is compared using convolution algorithm, it is more accurate to the inspection of defect.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the detection device of transparent material internal flaw of the present invention.
Appended drawing reference are as follows: detection platform 20, photographing module 30, lighting module 40, rotation adjustment module 50, fixed device 21, rotary shaft 51 and rotating electric machine 52.
Specific embodiment
Technological means used by for the present invention is further explained and the beneficial effect reached, below in conjunction with attached drawing and implementation Example elaborates.
The present invention provides a kind of detection devices of transparent material internal flaw, with reference to Fig. 1 comprising there is detection platform 20, photographing module 30, lighting module 40 and rotation adjustment module 50.Place the product of transparent material, inspection in 20 surface of detection platform The rotational angle of platform 20 is surveyed as the angle with -90 ° to 90 ° of horizontal plane.Fixed device 21 is additionally provided in detection platform 20, Fixed device 21 sets up both sides, and the fixed adjustable distance of device 21 separately.Photographing module 30 is fixed on the top of detection platform 20, Product below its face.Lighting module 40 is fixed on the lower section of detection platform 20, and the just opposite product of light source direction illuminates mould The light source of block 40 is pencil light source.Rotating adjustment module 50 includes rotary shaft 51 and rotating electric machine 52, and rotary shaft 51 and detection are flat Platform 20 is connected, and rotating electric machine 52 is connected with rotary shaft 51, and rotating electric machine 52 drives rotary shaft 51 to rotate, and rotary shaft 51 drives detection Platform 20 rotates.
The present invention also provides a kind of detection methods of transparent material internal flaw comprising following steps:
(1) standard sample is placed on the fixation device of detection platform and is fixed, then adjusted by rotation rotary shaft The angle of detection platform is saved, the photo of at least three different angle is shot, as standard film;
(2) product of transparent material to be measured is placed on fixed device, then detection platform equally shoots at least three The photo of different angle;
(3) photo of product is calculated with convolution algorithm, and extracts feature, then by the form of expression of feature and mark Quasi- piece is compared;
(4) if difference occur reaches the type and severity that can determine that defect to a certain degree, if indifference exclusive or difference It is smaller to be then believed that product is qualified.
Above description sufficiently discloses a specific embodiment of the invention.It should be pointed out that being familiar with the field Range of any change that technical staff does a specific embodiment of the invention all without departing from claims of the present invention. Correspondingly, the scope of the claims of the invention is also not limited only to previous embodiment.

Claims (5)

1. a kind of detection device of transparent material internal flaw, it is characterised in that: it includes
The product of transparent material is placed on detection platform, surface;
Photographing module is fixed on the top of the detection platform, the product below face;
Lighting module is fixed on the lower section of the detection platform, the just opposite product of light source direction;With
Rotate adjustment module comprising rotary shaft and rotating electric machine, the rotary shaft are connected with the detection platform, the rotation Motor is connected with the rotary shaft, and the rotating electric machine drives the rotary shaft rotation, and the rotary shaft drives the detection flat Platform rotation.
2. the detection device of transparent material internal flaw according to claim 1, it is characterised in that: the detection platform Rotational angle is the angle with -90 ° to 90 ° of horizontal plane.
3. the detection device of transparent material internal flaw according to claim 1, it is characterised in that: in the detection platform It is additionally provided with fixed device, the fixed device sets up both sides, and the adjustable distance of fixed device separately.
4. the detection device of transparent material internal flaw according to claim 1, it is characterised in that: the lighting module Light source is pencil light source.
5. a kind of detection method of transparent material internal flaw comprising following steps:
(1) standard sample is placed on the fixation device of detection platform and is fixed, inspection is then adjusted by rotation rotary shaft The angle of platform is surveyed, the photo of at least three different angle is shot, as standard film;
(2) product of transparent material to be measured is placed on fixed device, then detection platform equally shoots at least three difference The photo of angle;
(3) photo of product is calculated with convolution algorithm, and extracts feature, then by the form of expression of feature and standard film It is compared;
(4) if difference occur reaches the type and severity that can determine that defect to a certain degree, if indifference exclusive or difference is smaller Then it is believed that product is qualified.
CN201810994612.5A 2018-08-28 2018-08-28 The detection device and its detection method of transparent material internal flaw Pending CN109358075A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810994612.5A CN109358075A (en) 2018-08-28 2018-08-28 The detection device and its detection method of transparent material internal flaw

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810994612.5A CN109358075A (en) 2018-08-28 2018-08-28 The detection device and its detection method of transparent material internal flaw

Publications (1)

Publication Number Publication Date
CN109358075A true CN109358075A (en) 2019-02-19

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012122753A (en) * 2010-12-06 2012-06-28 Fujifilm Corp Defect examination apparatus, defect examination method and manufacturing apparatus for lens sheets
CN202502057U (en) * 2012-03-16 2012-10-24 北京大恒图像视觉有限公司 Transparent capsule quality inspection machine
CN106932406A (en) * 2017-04-28 2017-07-07 许迪 A kind of device for detecting transparent substance defect
CN108267460A (en) * 2018-02-26 2018-07-10 湖南科创信息技术股份有限公司 For the matrix form vision detection system and method for transparent material defects detection
CN108344751A (en) * 2018-03-20 2018-07-31 湖南科创信息技术股份有限公司 Plate of material shape defect detecting system and method based on multichannel light source
CN209182266U (en) * 2018-08-28 2019-07-30 盐城华科智造数据科技有限公司 The detection device of transparent material internal flaw

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012122753A (en) * 2010-12-06 2012-06-28 Fujifilm Corp Defect examination apparatus, defect examination method and manufacturing apparatus for lens sheets
CN202502057U (en) * 2012-03-16 2012-10-24 北京大恒图像视觉有限公司 Transparent capsule quality inspection machine
CN106932406A (en) * 2017-04-28 2017-07-07 许迪 A kind of device for detecting transparent substance defect
CN108267460A (en) * 2018-02-26 2018-07-10 湖南科创信息技术股份有限公司 For the matrix form vision detection system and method for transparent material defects detection
CN108344751A (en) * 2018-03-20 2018-07-31 湖南科创信息技术股份有限公司 Plate of material shape defect detecting system and method based on multichannel light source
CN209182266U (en) * 2018-08-28 2019-07-30 盐城华科智造数据科技有限公司 The detection device of transparent material internal flaw

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
熊长炜;舒雨锋;范四立;刘志伟;梅阳寒;: "基于Canny算子的透明物质缺陷检测", 信息与电脑(理论版) *
苑玮琦;毕天宇;: "玻璃质量在线视觉检测系统光源的设计", 应用光学 *

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Effective date of registration: 20200605

Address after: 215000 room 908, building 1, building 188, Wang Dun Road, Suzhou Industrial Park, Jiangsu, China

Applicant after: SUZHOU JIAZHAN TECHNOLOGY Co.,Ltd.

Address before: 224100 Oriental No. 1 Creative Industrial Park, Dafeng District, Yancheng City, Jiangsu Province

Applicant before: YANCHENG HUAKE ZHIZAO DATA TECHNOLOGY Co.,Ltd.

WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20190219