CN109354429A - A kind of manufacturing method of sand consolidating agent - Google Patents

A kind of manufacturing method of sand consolidating agent Download PDF

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Publication number
CN109354429A
CN109354429A CN201811405697.5A CN201811405697A CN109354429A CN 109354429 A CN109354429 A CN 109354429A CN 201811405697 A CN201811405697 A CN 201811405697A CN 109354429 A CN109354429 A CN 109354429A
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China
Prior art keywords
sand
consolidating agent
fine
fine sand
manufacturing
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Application number
CN201811405697.5A
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Chinese (zh)
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CN109354429B (en
Inventor
张金良
吴向东
杜琳
张陌
黄培杰
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Yellow River Engineering Consulting Co Ltd
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Yellow River Engineering Consulting Co Ltd
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/04Heat treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00732Uses not provided for elsewhere in C04B2111/00 for soil stabilisation

Abstract

The invention discloses a kind of manufacturing methods of sand consolidating agent, it will enter in calcining furnace after shale Extra-fine sand preheating and drying first, it is calcined under 1050 ~ 1150 DEG C of high temperature two hours, is then quickly cooled down (time being cooled to room temperature is no more than 1 hour), it is spare to be ground to 200 ~ 300 mesh fine powders;It is uniformly mixed after calcining shale Extra-fine sand fine powder obtained and miberal powder, cement are weighed by 70 ~ 80%:5 ~ 10%:10 ~ 25% weight percent, obtains sand consolidating agent finished product.The advantage of the invention is that raw material is available locally, transportation cost has been saved, the siltation for slowing down middle and lower reaches riverbed again is utilized to the reasonable of the Yellow River middle and lower reaches shale Extra-fine sand;Preparation method is simple, energy-saving and environment friendly;Consolidating agent prepared by the present invention is made pre-manufactured product after can also being mixed and stirred in proportion with the medium-fine sand in sediment simultaneously, can produce good Social benefit and economic benefit to the comprehensive utilization of raw material.

Description

A kind of manufacturing method of sand consolidating agent
Technical field
The present invention relates to hydraulic engineerings and building material technical field, more particularly, to a kind of manufacturer of sand consolidating agent Method.
Background technique
Sand consolidating agent is filled in mining area cave and is reinforced, the filling of building foundation pit, and dam body, slope protection add in hydraulic engineering Gu being widely applied in the infrastructures such as filling and goods yard basis, road bed.Existing consolidating agent mostly use lime and Cement, although can reach the intensity of design requirement, its is water-fast, antiseepage, corrosion resistance are poor, and slow curing, early strength are low, And need to consume a large amount of cement resources.There are also use sand to consolidate for the difference that is applicable to that fine aggregate, stone are coarse aggregate preparation The polytypic high strength and waterproof soil solidifying agent of peering elephant, although effect is preferable, high production cost.
Yellow River basin Huayuankou section sluggish flow, sediment deposition cause riverbed to be raised, influence flood control safety in riverbed.This The silt particle to deposit a bit is therefrom swum over to downstream clay grain content and is gradually increased based on shale Extra-fine sand.Part setting pot is normal at present Year siltation, the silt digged up are nowhere stacked again, if can be developed and used, make engineering construction material, it will Generate good Social benefit and economic benefit.
Summary of the invention
The purpose of the present invention is to provide a kind of method for manufacturing sand consolidating agent using the Yellow River shale Extra-fine sand, the party Method is simple and easy, energy-saving and environment friendly, has good Social benefit and economic benefit.
To achieve the above object, the present invention can take following technical proposals:
The manufacturing method of sand consolidating agent of the present invention, it is characterised in that: include the following steps:
The first step will enter in calcining furnace after shale Extra-fine sand preheating and drying, calcine two hours under 1050 ~ 1150 DEG C of high temperature, so It is quickly cooled down (time being cooled to room temperature is no more than 1 hour) afterwards, it is spare to be ground to 200 ~ 300 mesh fine powders;
Second step, will made from the first step calcining shale Extra-fine sand fine powder and miberal powder, cement by 70 ~ 80%:5 ~ 10%:10 ~ 25% it Weight percent is uniformly mixed after weighing, and obtains sand consolidating agent finished product.
The shale Extra-fine sand is the siltation sediment of Yellow River basin Huayuankou section, and main component is quartz (content > 45%), plagioclase and potassium feldspar;Shale ingredient is clay particle, and content is generally between 5 ~ 25%.
If clay particle content is lower than 10% in actual measurement shale Extra-fine sand, need first to mix 5 ~ 10% clay particle, it will It after mixing, then carries out calcination processing with shale Extra-fine sand.
The S95 miberal powder that the miberal powder is obtained after being crushed using basic rock (such as lime stone).PO can be used in cement used 42.5 cement, clinker, 52.5 grade portland cements or 52.5 grade ordinary portland cements.
When pre-manufactured product (such as preparation ecological slope protection hexagon hollow brick, six rib block of gutter diversion trench and ecological slope protection), Medium-fine sand and tap water is added by proper proportion in the consolidating agent that makes of the present invention and (or meets concrete mixing water requirement Water source), it mixes and stirs under room temperature, molding of vibrating, high-intensitive prefabrication can be obtained.
The advantage of the invention is that raw material is available locally, transportation cost is saved, to the Yellow River middle and lower reaches shale Extra-fine sand Reasonable utilize the siltation for slowing down middle and lower reaches riverbed again;Preparation method is simple, energy-saving and environment friendly;It is prepared by the present invention simultaneously Consolidating agent is made pre-manufactured product after can also being mixed and stirred in proportion with the medium-fine sand in sediment, to the comprehensive benefit of raw material With can produce good Social benefit and economic benefit.
Specific embodiment
The method of the present invention is suitable for the Yellow River In The Middle And Lower Reaches.
More detailed explanation is done to the present invention below by specific embodiment, in order to the reason of those skilled in the art Solution.
Embodiment 1 prepares ecological slope protection hexagon hollow brick
Ecological slope protection hexagon hollow brick is chiefly used in doing the material of high-speed rail, highway and water conservancy protecting slope of dam, hollow by brick body The root system of the plant of some growth consolidates slope surface.Its method particularly includes:
1, consolidating agent is prepared
The shale Extra-fine sand raw material obtained from riverbed is chemically examined first, determines quartz content 55%, clay by the first step Grain content 13%, it was demonstrated that shale Extra-fine sand raw material meets requirement;Then shale Extra-fine sand raw material is preheated in drying oven dry It is dry, it is re-fed into calcining furnace, calcines two hours under 1050 ~ 1150 DEG C of high temperature, after being then cooled to room temperature in 1 hour, send Entering grinder, to be ground to 200 ~ 300 mesh fine powders spare;
Calcining shale Extra-fine sand fine powder made from the first step and miberal powder, 42.5 cement of PO are pressed 80%:10%:10% by second step Weight percent weigh after be uniformly mixed, obtain sand consolidating agent finished product.
2, ecological slope protection hexagon hollow brick is prepared
The sand consolidating agent finished product and medium-fine sand that prepare (fineness modulus 1.7 ~ 3.0) are put into stirring in the ratio of 40%:60% Stirred evenly in machine, then be added material total amount 13 ~ 14% normal-temperature water continue stir 90s, molding of vibrating in particular manufacturing craft, Natural curing obtained finished product after 28 days.After tested, the intensity of finished product brick body is 12.1MPa.
Embodiment 2 prepares gutter diversion trench
Gutter diversion trench is suitable for the gutter of dyke building and river channel ecology harnessing project, is mainly used for that such as rainwater is discharged Etc surface water.
1, consolidating agent is prepared
The shale Extra-fine sand raw material obtained from riverbed is chemically examined first, determines quartz content 50%, clay by the first step Grain content 11%, it was demonstrated that shale Extra-fine sand raw material meets requirement;Then shale Extra-fine sand raw material is preheated in drying oven dry It is dry, it is re-fed into calcining furnace, calcines two hours under 1050 ~ 1150 DEG C of high temperature, after being then cooled to room temperature in 1 hour, send Entering grinder, to be ground to 200 ~ 300 mesh fine powders spare;
Second step, will made from the first step calcining shale Extra-fine sand fine powder and miberal powder, 42.5 cement of PO by 75%:5%:20% it Weight percent is uniformly mixed after weighing, and obtains sand consolidating agent finished product.
2, gutter diversion trench is prepared
The sand consolidating agent finished product and medium-fine sand that prepare (fineness modulus 1.7 ~ 3.0) are put into stirring in the ratio of 40%:60% Stirred evenly in machine, then be added material total amount 13 ~ 14% normal-temperature water continue stir 90s, molding of vibrating in particular manufacturing craft, Natural curing obtained finished product after 28 days.After tested, the intensity of finished product gutter diversion trench is 14.7MPa, seepage-resistant grade W4.
Embodiment 3 prepares six rib block of ecological slope protection
Six rib block of ecological slope protection enhances embankment flood control capacity suitable for the protection of river channel ecology harnessing project embankment.
1, consolidating agent is prepared
The shale Extra-fine sand raw material obtained from riverbed is chemically examined first, determines quartz content 48%, clay by the first step Grain content 17%, it was demonstrated that shale Extra-fine sand raw material meets requirement;Then shale Extra-fine sand raw material is preheated in drying oven dry It is dry, it is re-fed into calcining furnace, calcines two hours under 1050 ~ 1150 DEG C of high temperature, after being then cooled to room temperature in 1 hour, send Entering grinder, to be ground to 200 ~ 300 mesh fine powders spare;
Calcining shale Extra-fine sand fine powder made from the first step and miberal powder, 42.5 cement of PO are pressed 70%:10%:20% by second step Weight percent weigh after be uniformly mixed, obtain sand consolidating agent finished product.
2, six rib block of ecological slope protection is prepared
The sand consolidating agent finished product and medium-fine sand that prepare (fineness modulus 1.7 ~ 3.0) are put into stirring in the ratio of 40%:60% Stirred evenly in machine, then be added material total amount 13 ~ 14% normal-temperature water continue stir 90s, molding of vibrating in particular manufacturing craft, Natural curing obtained finished product after 28 days.After tested, the intensity of six rib block of finished product is 15.9MPa, seepage-resistant grade W6.
When being prepared in situ, the content of clay in detection shale Extra-fine sand raw material is first had to, it is right according to the difference of clay content The dosage for calcining shale Extra-fine sand, miberal powder and cement of addition carries out appropriate adjustment, is subject to and meets needs.If detecting clay Content less than 10% when, need first to mix the clay particle (clay in setting pot can be used) of appropriate (5 ~ 10%), by its with Shale Extra-fine sand after mixing, then carries out calcination processing.
Cement used in consolidating agent is prepared in embodiment 1 ~ 3 and is all made of 42.5 cement of PO, such as uses clinker, 52.5 Grade portland cement or 52.5 grade ordinary portland cements prepare consolidating agent, and the product strength prepared can be higher.
It above are only several specific embodiments of the invention, but design concept of the present invention is not limited thereto, it is all to utilize this Design carries out unsubstantiality change to the present invention, should all belong to behavior that violates the scope of protection of the present invention.

Claims (5)

1. a kind of manufacturing method of sand consolidating agent, it is characterised in that: include the following steps:
The first step will enter in calcining furnace after shale Extra-fine sand preheating and drying, calcine two hours under 1050 ~ 1150 DEG C of high temperature, so After be quickly cooled down, it is spare to be ground to 200 ~ 300 mesh fine powders;
Second step, will made from the first step calcining shale Extra-fine sand fine powder and miberal powder, cement by 70 ~ 80%:5 ~ 10%:10 ~ 25% it Weight percent is uniformly mixed after weighing, and obtains sand consolidating agent finished product.
2. the manufacturing method of sand consolidating agent according to claim 1, it is characterised in that: the shale Extra-fine sand is the Yellow River The siltation sediment of basin Huayuankou section.
3. the manufacturing method of sand consolidating agent according to claim 1 or 2, it is characterised in that: in the shale Extra-fine sand It when clay particle content is lower than 10%, needs first to mix 5 ~ 10% clay particle, after being mixed uniformly, then carries out at calcining Reason.
4. the manufacturing method of sand consolidating agent according to claim 1 or 2, it is characterised in that: the miberal powder is alkaline rock The S95 miberal powder that stone obtains after crushing.
5. the manufacturing method of sand consolidating agent according to claim 1 or 2, it is characterised in that: the cement is PO 42.5 cement, clinker, 52.5 grade portland cements or 52.5 grade ordinary portland cements.
CN201811405697.5A 2018-11-23 2018-11-23 Manufacturing method of sand consolidation agent Active CN109354429B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110747809A (en) * 2019-10-22 2020-02-04 张金良 Integrated silt dam without management and protection and construction method thereof
CN111548102A (en) * 2020-06-29 2020-08-18 郑州大学 Mortar and preparation method and application thereof
CN112777984A (en) * 2021-01-08 2021-05-11 黄河勘测规划设计研究院有限公司 Curing agent for damming material of silty dam in loess region
CN113026676A (en) * 2021-03-25 2021-06-25 黄河勘测规划设计研究院有限公司 Construction method of non-management and protection integrated check dam
CN113603431A (en) * 2021-09-15 2021-11-05 黄河勘测规划设计研究院有限公司 Preparation method of waterproof toughened sandy soil consolidation agent

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KR20130131108A (en) * 2012-05-23 2013-12-03 스키너스 주식회사 Construction method for foundation using soil stabilizer
CN103880308A (en) * 2014-02-19 2014-06-25 江苏坤泽科技股份有限公司 Stone powder material curing agent and preparation method thereof

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CN1887763A (en) * 2006-07-28 2007-01-03 北京蓝资凝石科技有限公司 Pretreatment of Yellow River silt, concretion cementing material obtained therewith and their prepn
KR20130131108A (en) * 2012-05-23 2013-12-03 스키너스 주식회사 Construction method for foundation using soil stabilizer
CN103880308A (en) * 2014-02-19 2014-06-25 江苏坤泽科技股份有限公司 Stone powder material curing agent and preparation method thereof

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110747809A (en) * 2019-10-22 2020-02-04 张金良 Integrated silt dam without management and protection and construction method thereof
CN111548102A (en) * 2020-06-29 2020-08-18 郑州大学 Mortar and preparation method and application thereof
CN112777984A (en) * 2021-01-08 2021-05-11 黄河勘测规划设计研究院有限公司 Curing agent for damming material of silty dam in loess region
CN112777984B (en) * 2021-01-08 2022-05-06 黄河勘测规划设计研究院有限公司 Curing agent for damming material of silty dam in loess region
CN113026676A (en) * 2021-03-25 2021-06-25 黄河勘测规划设计研究院有限公司 Construction method of non-management and protection integrated check dam
CN113026676B (en) * 2021-03-25 2022-04-19 黄河勘测规划设计研究院有限公司 Construction method of non-management and protection integrated check dam
CN113603431A (en) * 2021-09-15 2021-11-05 黄河勘测规划设计研究院有限公司 Preparation method of waterproof toughened sandy soil consolidation agent
CN113603431B (en) * 2021-09-15 2022-04-19 黄河勘测规划设计研究院有限公司 Preparation method of waterproof toughened sandy soil consolidation agent

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