CN109352198A - A kind of welding method of pipe die - Google Patents

A kind of welding method of pipe die Download PDF

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Publication number
CN109352198A
CN109352198A CN201811404938.4A CN201811404938A CN109352198A CN 109352198 A CN109352198 A CN 109352198A CN 201811404938 A CN201811404938 A CN 201811404938A CN 109352198 A CN109352198 A CN 109352198A
Authority
CN
China
Prior art keywords
pipe die
welding
welding method
welded
pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811404938.4A
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Chinese (zh)
Inventor
吕少峰
金时兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Xinxing Ductile Iron Pipes Co Ltd
Original Assignee
Wuhu Xinxing Ductile Iron Pipes Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhu Xinxing Ductile Iron Pipes Co Ltd filed Critical Wuhu Xinxing Ductile Iron Pipes Co Ltd
Priority to CN201811404938.4A priority Critical patent/CN109352198A/en
Publication of CN109352198A publication Critical patent/CN109352198A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a kind of welding methods of pipe die, comprising: step 1, carries out derusting operation to pipe die to be welded, the port of pipe die is polished metallic luster;Step 2, cleaning operation is carried out to the pipe die after derusting;Step 3, the pipe die after cleaning is dried;Step 4, pipe die to be welded is preheated;Step 5, two pipe die seam crossings to be welded are subjected to using welding gun and using R307 welding rod.The welding method of the pipe die overcomes the problems, such as that welding procedure in the prior art is easy to appear pipe die cracking.

Description

A kind of welding method of pipe die
Technical field
The present invention relates to welding fields, and in particular, to a kind of welding method of pipe die.
Background technique
The pipe die that present hot-die uses be it is split type, bellmouth head is connected with pipe die body by flange bolt fastening.? In use process, since pipe die high speed rotation generates huge vibration, causes pipe die bolt to be broken frequent occurrence, production is caused It seriously affects.
Hot-die pipe die figure is huge, if made of the method for monoblock cast, cost is huge, can not carry out.Using welding It is a more feasible method.And since pipe die material is more special, it welds and is easy cracking.
Therefore it provides a kind of facilitate operation in use, and weld strength is high, at low cost, the small pipe of thermal stress The problem of welding method of mould is urgent need to resolve of the present invention.
Summary of the invention
In view of the above technical problems, the purpose of the present invention is overcome welding procedure in the prior art to be easy to appear pipe die to open The problem of splitting, thus provide it is a kind of facilitate operation in use, and weld strength is high, at low cost, the small pipe of thermal stress The welding method of mould.
The object of the present invention is to provide a kind of welding method of pipe die, the welding method of the pipe die is easy to operate, is easy to slap It holds, is at low cost, the pipe die intensity after welding is high, thermal stress is small.
To achieve the goals above, the present invention provides a kind of welding method of pipe die, the welding method packets of the pipe die It includes:
Step 1, derusting operation is carried out to pipe die to be welded, the port of pipe die is polished into metallic luster;
Step 2, cleaning operation is carried out to the pipe die after derusting;
Step 3, the pipe die after cleaning is dried;
Step 4, pipe die to be welded is preheated;
Step 5, two pipe die seam crossings to be welded are subjected to using welding gun and using R307 welding rod.
Preferably, the welding in the step 5, which operates, includes:
Step 5.1, bottom welding;
Step 5.2, layering welding.
Preferably, the drying temperature in the step 1 is 300-400 DEG C.
Preferably, the drying temperature in the step 1 is 360 DEG C.
Preferably, the drying time in the step 1 is 1.5h.
Preferably, the preheating temperature in the step 4 is 140-190 DEG C.
Preferably, the preheating temperature in the step 4 is 150 DEG C.
Preferably, welding current is 150-180A, voltage 20-25V in the step 5.
Preferably, speed of welding is 130-160mm/min in the step 5.
Preferably, the angle formed between the tip of welding gun and the welding surface of pipe die in the step 5 is 45 ° -80 °.
According to the above technical scheme, the present invention first derusts pipe die to be welded and cleaning operation, removes on pipe die Spot, prevent influence welding effect, then dried, drying temperature be 360 DEG C, drying time 1.5h.It again will drying Pipe die to be welded preheating afterwards, temperature ensure at 140-190 DEG C.Finally, being welded using with the close R307 of pipe die ingredient to be welded Item is treated the welding pipe die place of contacting with each other and is subjected to, and wherein the welding current 150-180A of welding gun, voltage are adjusted to 20- 25V, also, manually control speed of welding and be maintained at 130-160mm/min.And in entire welding process, it requires to guarantee to be welded The temperature of adapter tube mould is maintained at 140-190 DEG C, so that weld strength is high, thermal stress is small.The welding of pipe die provided by the invention Method overcomes the problems, such as that welding procedure in the prior art is easy to appear pipe die cracking.
Other features and advantages of the present invention will the following detailed description will be given in the detailed implementation section.
Specific embodiment
Detailed description of the preferred embodiments below.It should be understood that described herein specific Embodiment is merely to illustrate and explain the present invention, and is not intended to restrict the invention.
The present invention provides a kind of welding method of pipe die, the welding method of the pipe die includes:
Step 1, derusting operation is carried out to pipe die to be welded, the port of pipe die is polished into metallic luster;
Step 2, cleaning operation is carried out to the pipe die after derusting;
Step 3, the pipe die after cleaning is dried;
Step 4, pipe die to be welded is preheated;
Step 5, two pipe die seam crossings to be welded are subjected to using welding gun and using R307 welding rod.
According to the above technical scheme, the present invention first derusts pipe die to be welded and cleaning operation, removes on pipe die Spot, prevent influence welding effect, then dried, drying temperature be 360 DEG C, drying time 1.5h.It again will drying Pipe die to be welded preheating afterwards, temperature ensure at 140-190 DEG C.Finally, being welded using with the close R307 of pipe die ingredient to be welded Item is treated the welding pipe die place of contacting with each other and is subjected to, and wherein the welding current 150-180A of welding gun, voltage are adjusted to 20- 25V, also, manually control speed of welding and be maintained at 130-160mm/min.And in entire welding process, it requires to guarantee to be welded The temperature of adapter tube mould is maintained at 140-190 DEG C, so that weld strength is high, thermal stress is small.The welding of pipe die provided by the invention Method overcomes the problems, such as that welding procedure in the prior art is easy to appear pipe die cracking.
In a preferred embodiment of the invention, it in order to enable welding position is more firm, is not susceptible to break Problem is split, the welding operation in the step 5 includes:
Step 5.1, bottom welding;
Step 5.2, layering welding.
In a preferred embodiment of the invention, the drying temperature in the step 1 is 300-400 DEG C.
In a preferred embodiment of the invention, the drying temperature in the step 1 is 360 DEG C.
In a preferred embodiment of the invention, the drying time in the step 1 is 1.5h.
In a preferred embodiment of the invention, the preheating temperature in the step 4 is 140-190 DEG C.
In a preferred embodiment of the invention, the preheating temperature in the step 4 is 150 DEG C.
In a preferred embodiment of the invention, welding current is 150-180A in the step 5, and voltage is 20-25V。
In a preferred embodiment of the invention, speed of welding is 130-160mm/min in the step 5.
In a preferred embodiment of the invention, in the step 5 welding surface of the tip of welding gun and pipe die it Between the angle that is formed be 45 ° -80 °.
The preferred embodiment of the present invention has been described above in detail, still, during present invention is not limited to the embodiments described above Detail within the scope of the technical concept of the present invention can be with various simple variants of the technical solution of the present invention are made, this A little simple variants all belong to the scope of protection of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance In the case where shield, can be combined in any appropriate way, in order to avoid unnecessary repetition, the present invention to it is various can No further explanation will be given for the combination of energy.
In addition, various embodiments of the present invention can be combined randomly, as long as it is without prejudice to originally The thought of invention, it should also be regarded as the disclosure of the present invention.

Claims (10)

1. a kind of welding method of pipe die, which is characterized in that the welding method of the pipe die includes:
Step 1, derusting operation is carried out to pipe die to be welded, the port of pipe die is polished into metallic luster;
Step 2, cleaning operation is carried out to the pipe die after derusting;
Step 3, the pipe die after cleaning is dried;
Step 4, pipe die to be welded is preheated;
Step 5, two pipe die seam crossings to be welded are subjected to using welding gun and using R307 welding rod.
2. the welding method of pipe die according to claim 1, which is characterized in that the welding in the step 5, which operates, includes:
Step 5.1, bottom welding;
Step 5.2, layering welding.
3. the welding method of pipe die according to claim 1, which is characterized in that the drying temperature in the step 1 is 300-400℃。
4. the welding method of pipe die according to claim 3, which is characterized in that the drying temperature in the step 1 is 360 ℃。
5. the welding method of pipe die according to claim 4, which is characterized in that the drying time in the step 1 is 1.5h。
6. the welding method of pipe die according to claim 1, which is characterized in that the preheating temperature in the step 4 is 140-190℃。
7. the welding method of pipe die according to claim 6, which is characterized in that the preheating temperature in the step 4 is 150 ℃。
8. the welding method of pipe die according to claim 1, which is characterized in that welding current is 150- in the step 5 180A, voltage 20-25V.
9. the welding method of pipe die according to claim 8, which is characterized in that speed of welding is 130- in the step 5 160mm/min。
10. the welding method of pipe die according to claim 9, which is characterized in that the tip and pipe of welding gun in the step 5 The angle formed between the welding surface of mould is 45 ° -80 °.
CN201811404938.4A 2018-11-23 2018-11-23 A kind of welding method of pipe die Pending CN109352198A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811404938.4A CN109352198A (en) 2018-11-23 2018-11-23 A kind of welding method of pipe die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811404938.4A CN109352198A (en) 2018-11-23 2018-11-23 A kind of welding method of pipe die

Publications (1)

Publication Number Publication Date
CN109352198A true CN109352198A (en) 2019-02-19

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CN201811404938.4A Pending CN109352198A (en) 2018-11-23 2018-11-23 A kind of welding method of pipe die

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115890153A (en) * 2022-12-02 2023-04-04 山东金诚联创管业股份有限公司 Manufacturing process of anticorrosive steel pipe

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1527338A (en) * 1923-10-23 1925-02-24 Clinton E Wilder Centrifugal pipe mold
US3414488A (en) * 1966-12-13 1968-12-03 Harold E. Willingham Permanent mold for use in the manufacture of pipe and method of producing such mold
EP0156053A1 (en) * 1984-03-13 1985-10-02 National Forge Company Pipe moulds
JPH11291080A (en) * 1998-04-15 1999-10-26 Hitoshi Yamazaki Manufacture of metallic tube having joint part
CN1355080A (en) * 2000-11-30 2002-06-26 王英杰 Hidden arc build-up welding method for repairing internal surface of pipe-casting mould
CN101791746A (en) * 2010-03-29 2010-08-04 中冶实久建设有限公司 Large high-temperature refractory steel pipeline welding process
CN102825402A (en) * 2012-09-07 2012-12-19 中原特钢股份有限公司 Preheating device for progressive welding of large-pipe-diameter casting pipe die
CN106735760A (en) * 2017-01-18 2017-05-31 安徽马钢工程技术集团有限公司 A kind of welding procedure of 15CrMo heat-resisting alloy steels
CN107931799A (en) * 2017-11-15 2018-04-20 芜湖新兴铸管有限责任公司 Pipe die welding procedure
CN108941956A (en) * 2018-08-01 2018-12-07 南通大力化工设备有限公司 A kind of manufacturing process of converter

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1527338A (en) * 1923-10-23 1925-02-24 Clinton E Wilder Centrifugal pipe mold
US3414488A (en) * 1966-12-13 1968-12-03 Harold E. Willingham Permanent mold for use in the manufacture of pipe and method of producing such mold
EP0156053A1 (en) * 1984-03-13 1985-10-02 National Forge Company Pipe moulds
JPH11291080A (en) * 1998-04-15 1999-10-26 Hitoshi Yamazaki Manufacture of metallic tube having joint part
CN1355080A (en) * 2000-11-30 2002-06-26 王英杰 Hidden arc build-up welding method for repairing internal surface of pipe-casting mould
CN101791746A (en) * 2010-03-29 2010-08-04 中冶实久建设有限公司 Large high-temperature refractory steel pipeline welding process
CN102825402A (en) * 2012-09-07 2012-12-19 中原特钢股份有限公司 Preheating device for progressive welding of large-pipe-diameter casting pipe die
CN106735760A (en) * 2017-01-18 2017-05-31 安徽马钢工程技术集团有限公司 A kind of welding procedure of 15CrMo heat-resisting alloy steels
CN107931799A (en) * 2017-11-15 2018-04-20 芜湖新兴铸管有限责任公司 Pipe die welding procedure
CN108941956A (en) * 2018-08-01 2018-12-07 南通大力化工设备有限公司 A kind of manufacturing process of converter

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
张明录,张日恒: "《电焊工实训课题指导》", 31 August 2006, 西北大学出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115890153A (en) * 2022-12-02 2023-04-04 山东金诚联创管业股份有限公司 Manufacturing process of anticorrosive steel pipe
CN115890153B (en) * 2022-12-02 2024-02-06 山东金诚联创管业股份有限公司 Manufacturing process of anti-corrosion steel pipe

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Application publication date: 20190219