CN104690404B - The welding method of T22 and TP347H dissimilar steel - Google Patents

The welding method of T22 and TP347H dissimilar steel Download PDF

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CN104690404B
CN104690404B CN201510122604.8A CN201510122604A CN104690404B CN 104690404 B CN104690404 B CN 104690404B CN 201510122604 A CN201510122604 A CN 201510122604A CN 104690404 B CN104690404 B CN 104690404B
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welding
tp347h
multilamellar
welding method
welded
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CN104690404A (en
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刘鸿国
吴优福
董飞
魏星
李正刚
李太江
刘福广
苏建民
候召堂
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Wuhan University WHU
China Shenhua Energy Co Ltd
Xian Thermal Power Research Institute Co Ltd
Shenhua Fujian Energy Co Ltd
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Wuhan University WHU
China Shenhua Energy Co Ltd
Xian Thermal Power Research Institute Co Ltd
Shenhua Fujian Energy Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/23Arc welding or cutting taking account of the properties of the materials to be welded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The present invention relates to welding field, disclose the welding method of a kind of T22 and TP347H dissimilar steel, this welding method includes: T22 and TP347H dissimilar steel mother metal to be welded is carried out multilamellar welding, the welding of described multilamellar includes prime coat welding, packed layer welding and the welding of capping layer successively, and interlayer temperature is 50 150 DEG C.The most significantly strengthened by stretch-proof performance, shock resistance and the bending resistance of the welding point after the welding that the welding method of the present invention obtains, and its Brinell hardness is met the related request of DL/T752 2001 and DL 869 2004 etc..

Description

The welding method of T22 and TP347H dissimilar steel
Technical field
The present invention relates to the welding method of a kind of dissimilar steel, in particular it relates to the welding of a kind of T22 and TP347H dissimilar steel Method.
Background technology
In JIUYUE, 2014, National Development and Reform Committee, Chinese Ministry of Environmental Protection and ministries and commissions of National Energy Board three combine and issue " coal electricity energy-saving and emission-reduction Upgrading and transformation action plan (2014-2020) ".Require that newly-built coal fired power generation project uses 600,000 kilowatts and above super Criticality benchmark.Domestic go into operation and at up to a hundred of ultra supercritical million unit built, the new and effective unit meter of more high parameter Draw build and also have tens of build, above-mentioned unit all selected T22, T91, T92, TP347H, Super304H, The heat resistance Steel materials such as HR3C, but the raising of unit parameter means that material needs to tolerate higher temperature and bigger pressure Power.Therefore, during the manufacture, installation and maintenance of Boiler of Ultra-supercritical Unit, Boiler of Ultra-supercritical Unit heat resistance Whether the solder technology of material becomes can the core key technology of Effec-tive Function extra-supercritical unit.
At present, in the super-critical and ultra super-critical power unit of China, Dissimilar Steel Welded Joint generally exists, and can be divided into two classes: difficult to understand Family name's body steel and ferritic steel (A/F) welding point and ferritic steel and ferritic steel (F/F) welding point.Due to description of materials Many, there is varied different combining form in dissimilar steel joint, makes new material different steel weld complication, diversification, T22 and TP347H different steel weld is wherein typical representative.The Dissimilar Steel Welded Joint that existing solder technology obtains is main There is the defect that stretch-proof performance, shock resistance, bending resistance and Brinell hardness are relatively low, thus cause welding point to occur The problem such as weld crack and initial aging stage.
Therefore, need badly in the market find a kind of simple for welding T22 and TP347H different steel weld operating procedure, The action pane of postwelding product is wide in range, welding quality is high and welding point can have stretch-proof performance, shock resistance simultaneously The welding method of the advantage strong with bending resistance, effectively to reduce T22 and TP347H Dissimilar Steel Welded Joint initial failure Tendency, it is ensured that unit safety operation so that T22 and TP347H dissimilar steel can obtain extensively in super-critical and ultra super-critical power unit General popularization and application.
Summary of the invention
It is an object of the invention to provide the welding method of a kind of T22 and TP347H dissimilar steel, this welding method operating procedure Simple and welding quality high, use stretch-proof performance, shock resistance and the bending resistance of the welding point that the method obtains The most significantly strengthened, and its Brinell hardness is met the related request of DL/T752-2001 and DL 869-2004 etc., so that T22 and the TP347H dissimilar steel obtained must be welded and can obtain popularization and application widely in super-critical and ultra super-critical power unit.
To achieve these goals, the present invention provides the welding method of a kind of T22 and TP347H dissimilar steel, this welding method Including: T22 and TP347H dissimilar steel mother metal to be welded carries out multilamellar welding, and the welding of described multilamellar includes that prime coat welds successively Connect, packed layer welds and the welding of capping layer, and interlayer temperature is 50-150 DEG C, wherein,
The condition of described prime coat welding includes: welding current is 80-90A, and weldingvoltage is 10-14V, and speed of welding is 30-40mm/min;
The condition of described packed layer welding includes: welding current is 90-100A, and weldingvoltage is 10-14V, speed of welding For 40-50mm/min;
The condition of described capping layer welding includes: welding current is 90-100A, and weldingvoltage is 10-14V, speed of welding For 40-50mm/min.
By the stretch-proof performance of T22 and the TP347H Dissimilar Steel Welded Joint after the welding that technique scheme obtains, Shock resistance and bending resistance are the most significantly strengthened, and its Brinell hardness meets DL/T 752-2001 and DL 869- The related request of 2004 grades, so that T22 and TP347H dissimilar steel can obtain extensively in super-critical and ultra super-critical power unit Popularization and application.Specifically, tensile strength R of T22 and TP347H Dissimilar Steel Welded JointmV can reach more than 465MPa, resist Extension strength R0.2pV can reach more than 260MPa and elongation percentage can reach more than 16%;Heat affected area, T22 mother metal side rushes Hit merit Akv to reach more than 180J and heat affected area, TP347H mother metal side Impact energy Ak v and can reach more than 110J, weld seam Impact energy Ak v can reach more than 110J;Heat affected area, T22 mother metal side Brinell hardness is 160-190HB, TP347H Brinell hardness It is 170-181HB for 165-175HB and weld seam Brinell hardness.
Other features and advantages of the present invention will be described in detail in detailed description of the invention part subsequently.
Detailed description of the invention
Hereinafter the detailed description of the invention of the present invention is described in detail.It should be appreciated that described herein specifically Embodiment is merely to illustrate and explains the present invention, is not limited to the present invention.
The present invention provides the welding method of a kind of T22 and TP347H dissimilar steel, and this welding method includes: by be welded T22 and TP347H dissimilar steel mother metal carries out multilamellar welding, the welding of described multilamellar include successively prime coat welding, packed layer welding and Capping layer welds, and interlayer temperature is 50-150 DEG C, wherein,
The condition of described prime coat welding includes: welding current is 80-90A, and weldingvoltage is 10-14V, and speed of welding is 30-40mm/min;
The condition of described packed layer welding includes: welding current is 90-100A, and weldingvoltage is 10-14V, speed of welding For 40-50mm/min;
The condition of described capping layer welding includes: welding current is 90-100A, and weldingvoltage is 10-14V, speed of welding For 40-50mm/min.
Welding method according to the present invention, it is preferable that female in described dissimilar steel to be welded before carrying out multilamellar welding V-butt is offered in the welding position of material.Described V-butt is formed by electric angle grinder reconditioning, after reconditioning, by described V-arrangement The surface polishing at the mother metal position that groove is corresponding is clean, and exposes metallic luster.
Under preferable case, the unlimited angle of described V-butt is 55 °-60 °, and the mother metal of fusing can be made to account for welding bead metal Percentage ratio (i.e. penetration ratio) reduce.In welding process, owing to excessive penetration ratio can increase the dilution rate of weld seam, make transition Layer becomes apparent from, and the unlimited angle of above-mentioned preferred described V-butt can control the thickness of transition zone, thus improves welding The welding performance of joint.
According to the welding method of the present invention, under preferable case, the welding rod model that multilamellar of the present invention welding uses is At least one in ERNiCr-3, NiCrFe-3 and T-HR3C;In the case of more preferably, the welding rod model that the welding of described multilamellar uses For ERNiCr-3.The above-mentioned welding rod of the present invention is used to carry out multilamellar welding, it is possible to make the dissimilar steel mother metal that welding position melts with molten Metallisation (the welding rod part of fusing in weld seam) forms this different materials of continuous print solid solution, i.e. dissimilar steel mother metal and welding rod and melts Continuous print solid solution can be formed after change.As such, it is possible to the generation preventing intermetallic compound becomes with the residue preventing solid solution The precipitation divided, thus improve the welding performance of welding point.
In the present invention, prime coat welding, packed layer welding and the welding of capping layer in welding described multilamellar uses Core diameter not particularly requirement, those skilled in the art can be according to actual needs at various models commonly used in the art Select in enclosing, it is preferable that a diameter of Φ 1.6mm-Φ 2.4mm of the welding rod that the welding of described multilamellar uses.
According to the welding method of the present invention, in welding position carries out multilayer welding termination process, interlayer temperature is controlled at 50- In the range of 150 DEG C, so can reduce lasting heat input, reduce high-temperature residence time, improve molten bath crystalline state.Preferably The interlayer temperature of described multilamellar welding is 100-140 DEG C.
In the present invention, the control method of described interlayer temperature can use conventional use of method, can be such as Whole welding process uses the temperature of infrared thermometer monitoring welding position, when the temperature of welding position exceedes preset temperature The upper limit of permission time, stop welding operation, proceed temperature monitoring simultaneously;The temperature at position to be welded is down to close in advance If during the permission lower limit of temperature, being further continued for being subjected to.
According to the welding method of the present invention, this welding method also includes: in described multilamellar is welded, will in the way of backstep welding Every layer is welded into spaced multiple welding bead segmentation.Under preferable case, in two adjacent welding bead segmentations, previous welding bead Receiving of segmentation is spaced 5-10mm between arc position and the starting the arc position of later welding bead segmentation.So, stress distribution can be made equal Even, it is to avoid stress is concentrated and caused the decline of welding quality.Further, according to the embodiment being more highly preferred to of the present invention, many After each welding bead segmentation welding of individual welding bead segmentation, use hand hammer that this welding bead segmentation and heat affected area are tapped, directly Surface to this welding bead segmentation and heat affected area is covered with pit.So, portion of residual stress can be eliminated further, and welding bead is divided The stress distribution on the surface of section and heat affected area is modified to compressive stress state by tensile stress state, thus is effectively prevented and splits The generation of stricture of vagina.
According to the welding method of the present invention, multilayer welding of the present invention is carried out in the presence of being connected on Ar protective gas, preferably feelings Under condition, in described protective gas, the concentration of Ar is 99.99%.
In the present invention, it is preferred to the flow of described protective gas can be 9-11L/min.
In the present invention, to the equipment of described welding, there is no particular limitation, and those skilled in the art can be according to routine The various welding equipments used select, and the such as present invention can use Miller electric welding machine to weld.
According to a kind of specific embodiment of the present invention, the welding method of described T22 and TP347H dissimilar steel can be wrapped Include following steps: take two sections of T22 and TP347H dissimilar steel mother metals.Welding position by two sections of HR3C heat resisting steel mother metals to be welded Offer the V-butt that unlimited angle is 55 °-60 °;Then in the presence of Ar protective gas and welding rod that model is ERNiCr-3, Miller welding machine is used to carry out prime coat welding, packed layer welding and the welding of capping layer at described heat resisting steel V-butt successively, The core diameter used is Φ 1.6mm-Φ 2.4mm.Every layer is welded in the way of backstep welding by welding spaced Multiple welding bead segmentations, in two adjacent welding bead segmentations, previous welding bead segmentation receive arc position and later welding bead segmentation It is spaced 5-10mm between starting the arc position, so that two sections of T22 and TP347H dissimilar steel mother metals weld together, controls interlayer temperature For 50-150 DEG C.The condition wherein welded is as shown in table 1 below:
Table 1
Welding current A Weldingvoltage V Speed of welding mm/min
Prime coat welds 80-90 10-14 30-40
Packed layer welds 90-100 10-14 40-50
Capping layer welds 90-100 10-14 40-50
Hereinafter will be described the present invention by embodiment.
Embodiment 1
Take one section of T22 steel and one section of TP347H steel mother metal.By two sections of T22 and TP347H dissimilar steel mother metals to be welded The V-butt that unlimited angle is 60 ° is offered in welding position;Then at Ar protective gas and welding rod ERNiCr-3, (core diameter is Φ 1.6mm) in the presence of, use Miller welding machine to carry out prime coat welding (welding electricity at described heat resisting steel V-butt successively Stream is for 80A, and weldingvoltage is 10V, and speed of welding is 30mm/min), (welding current is 90A, and weldingvoltage is in packed layer welding 10V, speed of welding is 40mm/min) and capping layer welds, and (welding current is 90A, and weldingvoltage is 10V, and speed of welding is 40mm/min), controlling interlayer temperature is 100 DEG C;Welding is welded into spaced multiple weldering in backstep welding mode by every layer Road segmentation, receiving of previous welding bead segmentation is spaced 5mm between arc position and the starting the arc position of later welding bead segmentation, so that two Section T22 and TP347H dissimilar steel mother metal welds together, and obtains welding product X1.
Embodiment 2
Take one section of T22 steel and one section of TP347H steel mother metal.By two sections of T22 and TP347H dissimilar steel mother metals to be welded The V-butt that unlimited angle is 55 ° is offered in welding position;Then at Ar protective gas and welding rod ERNiCr-3, (core diameter is Φ 1.6mm) in the presence of, use Miller welding machine to carry out prime coat welding (welding electricity at described heat resisting steel V-butt successively Stream is for 90A, and weldingvoltage is 14V, and speed of welding is 40mm/min), (welding current is 100A, weldingvoltage in packed layer welding For 14V, speed of welding is 50mm/min) and capping layer welds, and (welding current is 100A, and weldingvoltage is 14V, and speed of welding is 50mm/min), controlling interlayer temperature is 150 DEG C;Welding is welded into spaced multiple weldering in backstep welding mode by every layer Road segmentation, receiving of previous welding bead segmentation is spaced 10mm between arc position and the starting the arc position of later welding bead segmentation, so that Two sections of T22 and TP347H dissimilar steel mother metals weld together, and obtain welding product X2.
Embodiment 3
Take one section of T22 steel and one section of TP347H steel mother metal.By two sections of T22 and TP347H dissimilar steel mother metals to be welded The V-butt that unlimited angle is 58 ° is offered in welding position;Then at Ar protective gas and welding rod ERNiCr-3, (core diameter is Φ 2.4mm) in the presence of, use Miller welding machine to carry out prime coat welding (welding electricity at described heat resisting steel V-butt successively Stream is 80A, and weldingvoltage is 12V, and speed of welding is 40mm/min;), packed layer welding (welding current is 90A, weldingvoltage For 12V, speed of welding is 50mm/min) and capping layer welds, and (welding current is 90A, and weldingvoltage is 12V, and speed of welding is 50mm/min), controlling interlayer temperature is 100 DEG C;Welding is welded into spaced multiple weldering in backstep welding mode by every layer Road segmentation, receiving of previous welding bead segmentation is spaced 7mm between arc position and the starting the arc position of later welding bead segmentation, so that two Section T22 and TP347H dissimilar steel mother metal welds together, and obtains welding product X3.
Embodiment 4
Welding method same as in Example 1 is used to carry out, except that, at described T22 to be welded before welding The unlimited angle offering V-butt with the welding position of TP347H dissimilar steel mother metal is 45 °, obtains welding product X4.
Embodiment 5
Welding method same as in Example 1 is used to carry out, except that, in backstep welding mode by every layer of welding in welding Become spaced multiple welding bead segmentation, the receipts arc position of previous welding bead segmentation and the starting the arc position of later welding bead segmentation Between be spaced 0mm, obtain welding product X5.
Comparative example 1
Welding method same as in Example 1 is used to carry out, except that, interlayer temperature is 200 DEG C, obtains welding and produces Product D1.
Test case
Test case 1-5 is for illustrating T22 and the TP347H Dissimilar Steel Welded Joint using the welding method of the present invention to obtain Performance test.
(1) stretch-proof performance test
The method specified according to GB2651-2008 is respectively to embodiment 1-5 and the welding product X1-X5 of comparative example 1 gained Welding point with D1 carries out the test of tensile property, and the result of gained is as shown in table 2.
(2) bending resistance test
The method specified according to GB/T2653-2008 is respectively to embodiment 1-5 and the welding product X1-of comparative example 1 gained The welding point of X5 is curved the test of performance, and the result of gained is as shown in table 2.
(3) shock resistance test
The method specified according to GB2650-2008 is respectively to embodiment 1-5 and the welding product X1-X5 of comparative example 1 gained Welding point with D1 carries out the test of impact property, and the result of gained is as shown in table 2.
(4) Brinell hardness test
The method specified according to GB/T 231.1-2009 is respectively to embodiment 1-5 and the welding product of comparative example 1 gained The welding point of X1-X5 and D1 carries out the test of Brinell hardness, and the result of gained is as shown in table 2.
From the results shown in Table 2, the welding of T22 and the TP347H dissimilar steel that the welding method of the employing present invention obtains Stretch-proof performance, shock resistance and the bending resistance of joint all obtains significantly enhancing, and its Brinell hardness meets DL/ The related request of T 752-2001 and DL 869-2004 etc..Specifically, the tension of T22 and TP347H Dissimilar Steel Welded Joint is strong Degree RmV can reach more than 465MPa, anti-extension strength R0.2pV can reach more than 260MPa and elongation percentage can reach More than 16%;Heat affected area, T22 mother metal side Impact energy Ak v can reach more than 180J and the punching of heat affected area, TP347H mother metal side Hit that merit Akv can reach more than 100J, weld impingement merit Akv can reach more than 110J;Heat affected area Bu Shi is hard in T22 mother metal side Degree is 165-175HB for 160-190HB, TP347H Brinell hardness and weld seam Brinell hardness is 170-181HB.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited in above-mentioned embodiment Detail, in the technology concept of the present invention, technical scheme can be carried out multiple simple variant, this A little simple variant belong to protection scope of the present invention.

Claims (8)

1. a welding method for T22 and TP347H dissimilar steel, this welding method includes: by different for T22 and TP347H to be welded Planting steel mother metal and carry out multilamellar welding, the welding of described multilamellar includes prime coat welding, packed layer welding and the welding of capping layer successively, and Interlayer temperature is 50-150 DEG C, wherein,
The condition of described prime coat welding includes: welding current is 80-90A, and weldingvoltage is 10-14V, and speed of welding is 30- 40mm/min;
The condition of described packed layer welding includes: welding current is 90-100A, and weldingvoltage is 10-14V, and speed of welding is 40- 50mm/min;
The condition of described capping layer welding includes: welding current is 90-100A, and weldingvoltage is 10-14V, and speed of welding is 40- 50mm/min;
Wherein, described T22 and TP347H dissimilar steel mother to be welded before this welding method is additionally included in and carries out multilamellar welding V-butt is offered in the welding position of material, and the unlimited angle of described V-butt is 55 °-60 °.
Welding method the most according to claim 1, wherein, the interlayer temperature of described multilamellar welding is 100-140 DEG C.
Welding method the most according to claim 1, wherein, described multilamellar welding use welding rod model be ERNiCr-3, At least one in NiCrFe-3 and T-HR3C.
4. the core diameter that according to the welding method described in any one in claim 1-3, wherein, the welding of described multilamellar uses For Φ 1.6mm-Φ 2.4mm.
5. according to the welding method described in any one in claim 1-3, wherein, the mode of operation of described multilamellar welding is: In the way of backstep welding, every layer is welded into spaced multiple welding bead segmentation.
Welding method the most according to claim 5, wherein, in two adjacent welding bead segmentations, previous welding bead segmentation Receive and between arc position and the starting the arc position of later welding bead segmentation, be spaced 5-10mm.
7. according to the welding method described in any one in claim 1-3, wherein, described multilayer welding is connected on Ar protective gas and deposits Under carry out.
Welding method the most according to claim 7, wherein, the flow of described protective gas is 5-15L/min.
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